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By D. Cantali

This paper will be presented in two parts. The first part will present the latest advancements in pile installation techniques using state-of-the-art press-in piling technology by Giken. By pressing in sheet piles and large modulus contiguous steel tube pile walls – as opposed to the more traditional installation methods using percussive hammers or vibrators – retaining structures can be constructed effectively noise and vibration free. For over water and coastal projects with limited access, this provides significant environmental benefits in the form of minimising the construction foot print and the impact to surrounding communities and the marine natural habitat. Typical noise and vibration data will also be presented. The second part of this paper will review the current manufacturing techniques for sheet piles and introduce innovative new materials used in the current piling market for embedded sheet pile walls. Materials include long service life non – ferrous materials such as new age plastics and fibre reinforced polymer piles. Their excellent long term performance and durability make them an effective solution in the marine environment. For steel piles, a number of steel grades with reduced corrosion characteristics will also be discussed including a newly developed steel to combat corrossion in the low water zone, an area often exhibiting the highest moments in a retaining wall. A number of project case studies will also be presented to reinforce their relevance in today’s changing construction landscape.

Nov 1, 2022

By Scott Dodds

"The Oxford Hydroelectric Station was a unique project that incorporated a variety of dam strengthening methods to stabilize the facility in order to meet the standards required by Federal Energy Regulatory Commission (FERC). The dam stability and Probable Maximum Flood (PMF) remediation work consisted of (1) construction of a new emergency spillway; (2) installation of 75 high capacity rock anchors; (3) construction of an anchored concrete powerhouse buttress; (4) construction of cast-in-place and sheetpile flood walls; and (5) design and construction of a permanent soil nail wall. INTRODUCTIONThe Oxford Hydroelectric Station is one of 11 hydroelectric facilities owned and operated by Duke Power along the Catawba/Wateree River. The Catawba River originates in the foothills of the Appalachian Mountains just west of Morganton, North Carolina. The river flows east out of the mountains and, at a point just below the Oxford Dam, the Catawba River turns and heads southeast. The Catawba River continues to flow southeast past Charlotte and into South Carolina where it eventually becomes the Wateree River. The Wateree River eventually flows in to the Atlantic Ocean.Located a few miles east of Hickory, North Carolina, the Oxford Dam and Hydroelectric facility is in the upper reach of the Catawba River. Oxford Dam creates the third impoundment along the river known as Lake Hickory. Lake Hickory is well known locally for providing many outdoor activities such as boating, jet skiing, canoeing and fishing. The dam and powerhouse were put into operation in the spring of 1928.Key features of the dam include a short embankment section on the south end of the structure, a 391-foot (119m) long south bulkhead and powerhouse, 540-foot (165m) long gated spillway section and a 235-foot (71.6m) long north bulkhead. The maximum height of the dam is approximately 100-feet (30m) from the crest to the dam/rock interface. (See Figure 1).The work associated with this project is the result of licensing requirements of the Federal Energy Regulatory Commission (FERC) which mandates that all hydroelectric facilities have the capacity to safely discharge runoff created by a critical rainfall event defined as the probable maximum flood (PMF). Duke Power, a division of Duke Energy (DUKE) submitted an initial PMF report in 1992 which indicated that at the Oxford Dam would be overtopped by approximately 10-feet of water during the modeled PMF event. Given the duration and depth of the overtopping, significant damage to the facility and a possible breach could result. Therefore, modifications to the existing facility were necessary to satisfy the report of the PMF model."

Jan 1, 2005

By Ryan P. Sullivan, G. Alan Klevens, Jian Huang

"BACKGROUNDLake Hamilton in Hot Springs, AR was created in 1932 when the Arkansas Power and Light Co. completed Carpenter Dam on the Ouachita River to generate electricity. Today, the 7,200-acre (2,914 hectares) impoundment is one of Arkansas’s most popular recreational and residential lakes.U.S. 70 crosses Lake Hamilton by means of a seven-span bridge featuring nine steel girders per span. Constructed between 1982 and 1984, the 1,410-foot long (430m) bridge carries four lanes of traffi c across the lake. The bridge is supported by six intermediate reinforced concrete piers composed of hammer heads, stems, footings and seals, which sit on the underlying rock. (See Figure 1). The bridge rises to a maximum of 33 feet (10m) above the surface of the lake and the footings and seals extend a maximum of 29.5 feet (9m) below the surface of the lake. The seals are situated on hard, fractured sandstone and shale.Routine underwater inspections in 1993 revealed large cracks in the lean seal concrete and refl ective cracks in the reinforced concrete footings. Infrastructure Engineers, Inc., The Arkansas State Highway and Transportation Department’s (AHTD) design consultant, then conducted an in-depth underwater inspection of the pier foundations. The investigation included cross-hole sonic logging, singlehole sonic logging, visual examination and strength testing of core samples, and petrographic analysis.The investigation revealed extensive cracking and low-strength concrete within the seals of all intermediate pier foundations. Many voids within the seal concrete had become fi lled with silt. There was evidence of continued seal deterioration between underwater inspections.AHTD and its engineers considered three rehabilitation solutions in the preliminary engineering stage: micropiles, a cofferdam supported concrete jacket, or a pile supported concrete jacket. The three alternatives were estimated to cost $1,250,000; $4,320,000; and $3,030,000 respectively. All three options would transfer the loads from the pier footing directly to the rock below, bypassing the seal concrete."

Jan 1, 2007

By Jørn Thomsen, Christoffer Brodbaek

"As governments increasingly accord high priority to sustainable energy, policymakers are finding that wind energy has a long track record as a proven alternative to conventional energy supply.Over the past two decades, wind turbine projects have been constructed offshore because of more stable offshore wind conditions and because there is more available space for large wind farms out in the open sea. Vindeby Wind Farm in southern Denmark was constructed in 1991. As the world’s first offshore wind farm, it provided valuable information and experience for researchers and designers that have led to new technologies and design improvements, a trend that will continue as more offshore wind farms are constructed. Today, the world’s capacity of the installed offshore wind turbines exceeds 1,000 MW. Most of these are installed in Northern Europe where there was early political support and favorable conditions, such as strong winds and relatively shallow waters. Offshore wind projects are now under development around the globe, including continental Europe, the U.K. and North America. ‘The largest offshore wind farm today is Denmark’s Nysted Offshore Wind Farm, which has a total capacity of approximately 480,000 MWh, equivalent to the yearly consumption of 120,000 households. It is five to six miles offshore in the Baltic Sea in the southern part of Denmark.The owner is a joint venture between DONG Energy of Denmark and E.ON Sweden. Bonus Energy (now Siemens) supplied the wind turbines, and P. Aarsleff A/S and subcontractors supplied the foundations. The contractor’s consultant, COWI A/S of Denmark, developed and designed the turbine foundations. With a total capacity of 165.6 MW, the project consists of 72 Bonus 2.3 MW turbines in water depths up to 33 ft. The turbines have a hub height of 226 ft, and the turbine blade diameter is 270 ft. The rotor and nacelle (the structure that houses the generator, gearbox and other equipment) weigh approximately 150 tons, and the weight of the steel tower is approximately 130 tons. The wind farm site is located in a relatively protected area of the Baltic Sea, but during the winter months, the water often freezes and the foundations needed to be constructed to resist ice forces. The founding soils at the site are overconsolidated clay tills with boulders and with a thin layer of softer surface sediments. Pockets of up to 30 ft of soft sediments were encountered, which required special foundation preparations."

Jan 1, 2009

By Ryan P. Sullivan, G. Alan Klevens, Jian Huang

"BACKGROUNDLake Hamilton in Hot Springs, AR was created in 1932 when the Arkansas Power and Light Co. completed Carpenter Dam on the Ouachita River to generate electricity. Today, the 7,200-acre (2,914 hectares) impoundment is one of Arkansas’s most popular recreational and residential lakes.U.S. 70 crosses Lake Hamilton by means of a seven-span bridge featuring nine steel girders per span. Constructed between 1982 and 1984, the 1,410-foot long (430m) bridge carries four lanes of traffi c across the lake. The bridge is supported by six intermediate reinforced concrete piers composed of hammer heads, stems, footings and seals, which sit on the underlying rock. (See Figure 1). The bridge rises to a maximum of 33 feet (10m) above the surface of the lake and the footings and seals extend a maximum of 29.5 feet (9m) below the surface of the lake. The seals are situated on hard, fractured sandstone and shale. Routine underwater inspections in 1993 revealed large cracks in the lean seal concrete and reflective cracks in the reinforced concrete footings. Infrastructure Engineers, Inc., The Arkansas State Highway and Transportation Department’s (AHTD) design consultant, then conducted an in-depth underwater inspection of the pier foundations. The investigation included cross-hole sonic logging, singlehole sonic logging, visual examination and strength testing of core samples, and petrographic analysis.The investigation revealed extensive cracking and low-strength concrete within the seals of all intermediate pier foundations. Many voids within the seal concrete had become filled with silt. There was evidence of continued seal deterioration between underwater inspections.AHTD and its engineers considered three rehabilitation solutions in the preliminary engineering stage: micropiles, a cofferdam supported concrete jacket, or a pile supported concrete jacket. The three alternatives were estimated to cost $1,250,000; $4,320,000; and $3,030,000 respectively. All three options would transfer the loads from the pier footing directly to the rock below, bypassing the seal concrete."

Jan 1, 2007

By Andrew Middleton, Mark Wyatt

"The Brickworks Marketplace Project is a significant shopping centre development in inner north west Adelaide constructed by Badge Constructions in 2014 and 2015. The site was a former brickworks with a deep pit containing various extents of uncontrolled fill which was to remain on site, and with a remaining void up to 6 m in depth. The existing uncontrolled fill was improved using the High Energy Impact Compaction system, and the pit backfilled using a quarry crusher byproduct selected by trial and a recycled crushed concrete and bricks and compacted in deep lifts. This approach resulted in significant savings in compaction time, cost and building foundations. The settlements of various parts of the completed works have been monitored since February 2015 and this monitoring has demonstrated small settlements which meet the user’s constraints.INTRODUCTIONThe Torrensville Brickwork Markets project involved the transformation of a former brickworks and clay pit site into a regional 17,000m2 shopping centre, opening in June 2015.The site was a former brickworks with adjoining clay borrow pit. The clay pit had been partially backfilled over many years with ‘uncontrolled’ fill comprising ‘clean’ soil, bricks and kiln dust typically of the following thicknesses:??of the order of up to 7 m to 10 m but locally up to 15 m in the western part of the site??2 m to 5 m in the south-eastern part of the site; and??less than 0.5 m in the north-eastern part of the siteAnecdotal reports suggested compaction of some of the fill may have been undertaken, although this not able to be confirmed nor records obtained.Initially it was proposed to take up the existing uncontrolled fill, sort and recompact or remove to landfill, followed by backfilling in conventional means over 500,000 cubic metres of imported filling to a thickness of up to approximately 6m to backfill the former pit. This work represented a significant cost and was not economically viable.During early negotiations, the contractor proposed an alternative to retain and ground improve the existing filling on site, and to backfill the pit with fill placed and compacted in deep lifts, thereby significantly improving the economics, environmental and community impacts of the proposed works.The developer agreed to the proposal with the following performance criteria:??a settlement of =10 mm after 10 passes by the Impact Compactor (on existing subgrade areas);??a bearing capacity of 250 kPa for high level footings;??a maximum long term differential settlement of 40 mm (measured over 16 m), ie. 1 in 400; and??a minimum modulus of 40MPa."

Jan 1, 1900

By Jamey Rosen, Georgette Hlepas

Verticality data collected from panel and pile elements of seepage barrier walls describe the shape and position of those elements in three dimensions. These data are used to determine if a barrier wall is constructed as designed and if it meets the owner specifications with respect to tolerance (i.e., if each element is sufficiently close to vertical) and overlap (i.e., do adjacent elements overlap sufficiently to prevent leakage). Contractors use verticality data to confirm that their work matches the design, and owners use verticality data to verify the contractor’s work and confirm that specified criteria were met. Project Information Management Systems (PIMS) technology has been applied to the management, visualization, and analysis of verticality data. This paper will provide examples of how contractors and owners have used a PIMS to compile and synthesize data collected during excavations (e.g., from Cutter Soil Mixer and Hydromill drill rig telemetry), and from measurements of completed excavations (e.g., using the Koden ultrasonic tool), and used those data to model excavation geometry. We will present case studies of using these models to estimate backfill placement volumes, and to evaluate the verticality tolerance and overlap between elements.

Sep 8, 2021

By N. Schmitz

This paper explains how new digital solutions improve reverse circulation drilling operations. Upgrading field-proven reverse circulation drilling (RCD) rigs with new digital technologies enables semiautomated drilling, with upgrade options for fully automated & remote drilling. Key elements of the improvements are electrically controlled valve systems, process instrumentations, a state of the art machine controller and drilling operation via a touch control panel. Automation of core processes, such as adding drill pipes, reduces set-up times, increases machine uptime for drilling and as a result efficiency. While drilling, sensors provide continuous feedback, which is used to automatically adjust e.g. the weight on bit to the optimum; resulting in an increased rate of penetration and less wear and tear. While in the past hydraulic power packs (HPU) have typically been operated at a constant high-performance level with related high fuel consumption, a new interface between the machine controller and the power unit regulates the HPU performance exactly according to the actual drilling operation needs. This leads to significant fuel consumption reduction. The safety benefits of the digital improvements are the ability to remotely operate the rig in challenging site conditions via a mobile operator panel.

Sep 8, 2021

By Sandeep Pattnaik

Spring stiffness of soil and rock at different depth is often required for a pile structural model. If the pile is rested in multiple layers of soil, then it is rather more complex to simulate the soil in a structural model. The spring stiffness will vary based on density of soil strata over the depth. When a pile is socketed in weathered rock followed by a soil layer, a sudden change in subgrade modulus can influence the pile deflection drastically. Determination of soil spring and simulation of the pile in this condition required correct interpretation of subgrade modulus. The conventional approach of pile spring calculation underestimates the spring stiffness by ignoring underlaying stiffer layers. A finite difference method (FDM) of analysis can reasonably estimate the p-y of soil / rock based on subgrade modulus of each layer. However, the transition between the layers can be better simulated as per the deflection pattern of the pile. The lateral deflection of the pile is mainly dependent on the stiffness of soil layer surrounded by the pile. Generally, the lateral influence of a pile varies from 4D to 6D depending on the soil type. Therefore, soil spring stiffness around the pile would require special attention of a Geotechnical engineer to avoid uncertainty in the prediction of pile behaviour. In this paper, emphasis has been given to develop an approach for pile spring stiffness design. A standard software program LPile has been used to develop p-y curves of soil and rock layers at different depths and then converted to soil/ rock springs over the depth. Modulus of Subgrade Reaction as given in IS 2911 (Part2) was also used to correlate the spring value for different type of soil. Obtained analytical results were compared with full scale field trial for lateral deflection of pile. A good agreement between these two approaches has been established. The effect of soil structure interaction in the structural model shall be simulated by assigning an equivalent vertical and horizontal soil spring, which is developed by Winkler’s soil spring approach. A simplified design principle for calculating the pile spring is discussed in this paper. This approach has been extensively used in Mumbai metro elevated line pile design.

Nov 1, 2022

By Zia Zafir

"Levees in the central valley of California are primarily for flood control purposes and thus are subjected to infrequent hydraulic loading. The primary concern for these levees is their instability due to through and under seepage. Primary seepage control measures are seepage cutoff walls and/or seepage berms. The cutoff walls primarily consist of soil-bentonite (SB) slurry walls. The seepage berm could be a drainage blanket to allow the seepage with controlled exit gradient or an impervious layer to provide enough cover to protect any adverse effects of seepage in terms of sand boils. Although, Sacramento is an area of moderate seismic activity, levees protecting urban areas require assessment for the potential instability due to liquefaction and associated vertical and lateral deformations. In certain cases, the seismic deformations of the levee may not compromise the stability of the levees, but they may cause damage to the seepage control measures. Depending on the nature and extent of the damage, the mitigation measures may require limited or full replacement of the seepage control measures. This paper will provide a systematic assessment of these different types of seepage control measures under vertical and lateral deformations due to liquefaction and lateral spreading under seismic loadings.INTRODUCTIONThere are two broad categories of levees in Central California: levees that are subjected to continuous hydraulic loading such as delta levees and are called frequently loaded levees (FLL) and flood control levees that are subjected to seasonal or infrequent hydraulic loading, called infrequently loaded levees (ILL). This paper will focus on the seismic response of ILL. The probability of ILL experiencing an earthquake at the time of the design flood is very low. Therefore, consequences of seismic failure of flood control levees are only significant in terms of response time required to restore the level of flood protection provided by the levee before the next flood season. An example for this restoration is the restoration of the Pajaro River levees in Santa Cruz, California after the 1989 Loma Prieta Earthquake. Nevertheless, failure of flood control levees due to a seismic event could result in loss of the entire levee and/or loss of freeboard. In addition, some of the seismic failure of ILL levees may result in loss of seepage control measures such as the soil-bentonite wall.The State of California State approved Senate Bill (SB) 5 in 2007 that mandates for 200-year flood protection to be the minimum level of protection for urban and urbanizing areas in Central California (Sacramento-San Joaquin Valley) by the year 2025. This legislation also requires that urban and urbanizing areas protected by Federal project levees cannot use adequate progress as a condition to approve development after 2025. SB 5 requires that the urban level of flood protection be consistent with criteria used or developed by DWR (Government Code § 65007(k)). To avoid delaying urgently needed flood protection, Urban Levee Design Criteria (ULDC, 2012) was developed."

Jan 1, 2016

By Brian M. Fraley

"Portions of the Catholic Total Abstinence Fountain in Fairmount Park in Philadelphia, Pa., were in “imminent danger,” according to a restoration services request for proposals (RFP) issued by the City of Philadelphia in August 2014. Open voids in the subsurface beneath the foundation were causing ongoing settlement of the fountain.The fountain was unveiled in 1876 as an ornamental drinking fountain for the Centennial International Exhibition, which celebrated the signing of the Declaration of Independence. Its creation was commissioned by the Catholic Total Abstinence Union of America, an Irish temperance organization that advocated for total abstinence from alcohol. Ironically, the fountain ran dry decades ago.The now-defunct fountain features a 100 ft (30.5 m) wide granite base with three steps in the shape of a Maltese cross. The centerpiece — enclosed by a 40 ft (12.2 m) diameter basin — is a 15 ft (4.6 m) tall statue of Moses perched atop an iglooshaped marble mound. Four subsidiary statues rise from granite pedestals at the tips of each arm of the cross, including Archbishop John Carroll, Charles Carroll of Carrollton, Father Theobald Mathew and Commodore John Barry.Natural and Man-Made DamageThe City of Philadelphia’s RFP called attention to three “high priority structural areas.” It was noted that Moses, Father Mathew and the steps surrounding the fountain had been documented as public hazards. The long-term effects of water infiltration had set in, eroding mortar joints and causing some stones to jut out. Furthermore, the stone base supporting the 16 ton (14.5 tonne) statue of Moses was in danger of collapsing. The statue of Father Mathew had been struck by lightning in 1910 and was repaired with an iron and metal pin anchor system, which had succumbed to corrosion. The city considered the statue of Father Mathew as the most threatened of the statues. Mike Miluski, P.E., vice president of Compaction Grouting Services (CGS), recalled “the fountain was in pretty bad shape” as he walked onto the site in August 2016 and immediately recognized the challenges ahead."

Jan 1, 2017

By Jr NeSmith

"Augered-cast-in-place (ACIP) pile installation technology has matured extensively since the first auger, pressure grouted pile was patented in 1959. The current technology allows for successful pile installation across a variety of stratigraphies to meet various project load resistance requirements. This paper presents an overview of current ACIP techniques by comparing a number of case histories in a variety of geologic settings from Eastern Pennsylvania, New York City and New Jersey to demonstrate ACIP pile constructability in soft soils as well as the penetration, and resulting significant loads resisted, of ACIP piles in dense soils and intermediate geo-materials. Geologic settings that will be discussed include the Piedmont and Coastal Plain geologic provinces as well as glacial till deposits. Keywords: Deep Foundations, Piles, Augercast, Augered-cast-in-place, Auger pressure grouted, ACIP, APGINTRODUCTIONThe author, along with two colleagues, published an article in Deep Foundations magazine (NeSmith et al, 2013) which described a number of the advances in equipment, techniques, installation monitoring and post-construction testing that have expanded the geologies in which Augered Cast-in-place (ACIP) piles are installed as well as increasing their efficiency in some traditional ACIP pile geologies. The author uses the term efficiency to refer to the load resisted by a pile of a certain diameter and the increased efficiency noted refers to increased allowable loads over those traditionally resisted by piles of certain diameter (or a reduction in pile diameter from that which was traditionally used to support a certain design load). The performance and installation of ACIP piles in a variety of geologies in the Northeastern U.S. are discussed herein.PIEDMONT PHYSIGRAPHIC PROVINCEThe Piedmont physiographic province stretches from Alabama to the east through Georgia and up the east coast, just west of the Coastal Plain to Pennsylvania and New York (Brown, 2002). It generally consists of soils weathered in place from the underlying bedrock, which is typically a combination of granite, schist and gneiss depending on the location within the province. The author’s experience in the Northeastern US has been on sites where alluvial or coastal plain soils overly the residual soils and partially weathered or intact rock of the Piedmont. The example presented here, from a site on Walnut St in Philadelphia PA, is representative of these projects."

Jan 1, 2016

By Jr NeSmith

"Drilled Displacement piles are a product of screw pile technology originally developed in Europe. The process involves rotating tool into the ground that displaces the soil laterally as it advances, then grouting or concreting through the hollow stem of the tool as it is withdrawn. They were first introduced in the United States in the 1990’s and have become a mature and accepted technology since that time. They are now used to support a variety of heavily loaded structures including electric power and LNG facilities, stadiums and arenas, airports and mid- to high-rise commercial and residential facilities. In urban environments, the technique has a number of advantages including, low noise and vibrations, no removal of the existing soil, and reduced pile material cost due to the improved stress state of granular soils after installation (smaller or shorter piles can be used). For these reasons, displacement piles have been used to support various facilities in Northeastern United States (US). The paper presents case histories of the performance of displacement piles in the Northeastern US including the use of full displacement elements as a settlement limiting ground improvement system.INTRODUCTION“Drilled Displacement” (DD) is an industry umbrella term for a number of proprietary or commercially available cast-in-place pile installation systems which involve a hollow-stem tool that laterally displaces soil as it advances and the placement of grout or concrete through the hollow-stem tool as it is withdrawn. The systems include grout/concrete placement methods by both sand-cement grout pumped under pressure and tremie grout/concrete placement through bottom-hole discharge. The system discussed in this paper includes grout pumped under pressure, also referred to as Auger Pressure Grouted Displacement (APGD). A schematic of the APGD tool is shown in Figure 1. The tools require significant torque and downward force to advance; a typical installation platform is shown in Figure 2."

Jan 1, 2016

By Jonathan G. Cannon

"This paper will describe dynamic pile testing conducted during installation of driven octagonal precast prestressed concrete piles used as the foundation for this bridge. The piles were long and hence spliced. A number of the piles showed damage near the splices and the damage location was near the ground surface so that the damage could be verified using visual inspection. The piles and splice configuration are still in use today without modification. Further WEAP driveability analysis has been conducted which demonstrates the effect of the splice on pile stresses and a likely failure mode. A slight modification is proposed to the splice that should prevent the damage on future projects.INTRODUCTIONThe bridge site is located on the Olympic Way, Route 41, about 20km north of the regional centre of Albury, NSW. For a long distance north of the site the Olympic Way ""shadows"" the main Melbourne to Sydney rail line and is located on the Western side and in close proximity. At the bridge site there was previously a sharp dog-leg in the road and a right angle level crossing with the road changing to the Eastern side of the rail line, eventually joining up with the Hume Highway, which in turn now becomes a ring-road through the eastern outskirts of Albury. The dog-leg and rail crossing had warning signs and bells, speed restrictions and rumble strips to warn approaching motorists to reduce speed. Site distance was exceptionally good.Approximately 2years before construction a group of five ""high spirited"" young men from the local area were driving south on the Olympic Way adjacent to a south-bound train. It is understood they interacted with the train crew for a period of time. Unfortunately the car and train collided at the level crossing and all of the young men were killed. There were outpourings of grief in the local community and a decision was made to replace the level crossing with a road-over-rail bridge.The bridge was highly skewed with two piers and two high level abutments with fill embankments on both approaches.GROUND CONDITIONSThe site is open grazing country with approximately level ground at the site with surrounding low hills. The geology was unremarkable with consistent stiff clays for a considerable depth.The design required driven precast prestressed pile foundations with the piles to be driven to a considerable depth.Hard driving with high tension stresses were evident from the start of driving and a variety of different pre-bore lengths were adopted in an attempt to minimise driving and potential for damage. At the abutments the pile locations were predrilled for at least the full embankment depth.PILESThe piles were 550mm octagonal prestressed concrete with the pier piles being single piece and the longer abutment piles being two-piece with a ""standard"" epoxy glued box splice. Pier piles and the initial length of the abutment piles were 24m. The add-on piece used at the abutments was 12m. Pile concrete was grade 50MPa."

Jan 1, 1900

By Gustav Jahner, Michael Baltrusch, Norbert Hoffmann

Near the port city of Whitby in the north-east of England, Anglo American (AA) is setting up the deepest mine in the UK, which will have a depth of 1,500m. The purpose of the project is to extract and transport polyhalite, both underground, and to market it globally. As part of the construction works, BAUER Technologies Ltd, the UK subsidiary of BAUER Spezialtiefbau GmbH, constructed three different shafts using the diaphragm wall technique, with depths of up to 120m. In order to ensure the specified vertical tolerance of maximum 200mm, several measurement methods were applied, and the results were documented in a 3D model. Complex de-sanding plant technology and specially developed polymer products were adopted to regenerate the trench supporting bentonite-slurry.

Sep 1, 2022

By Victor Li, Joley Lam

"INTRODUCTIONJacked piles are piles that are pressed into the ground, usually by hydraulic jacks. For this reason, jacked piles are also known as pressed in piles. Jacked piles are mainly used for the following applications.• Underpinning worksJacked piles have been commonly used for strengthening the foundation of existing structures. In pressing the pile into the ground, the hydraulic jacks will jack against existing pile caps or ground beams that support the structure or against a steel frame connected to the floor slabs or structural walls of the structure. The self weight of the structure provides the reaction force for pile jacking. Jacked piles used for underpinning works usually have lower design ultimate capacities, typically less than 2000 kN (225 tons).• New foundationsJacked piles can be used to support new structures. A heavy pile jacking machine is employed to provide the reaction force for jacking the piles into the ground.• Retaining structuresJacked piles can be installed at close spacings to form a retaining wall. For relatively large and easily accessible sites, the piles can be installed using a conventional pile jacking machine. For sites that are smaller and are more difficult to access, a more compact patented equipment called the Silent-Piler developed by Giken Seisakusho Co. Ltd. in Japan can be used.Jacked piles have several distinct advantages. The vibration and noise induced during pile jacking are minimal. Jacked piles are 100 percent proof-tested to a load level equal to the maximum applied jacking force. The pile jacking machine can also be treated as mobile kentledge for static loading test. In this article, discussion will focus on jacked piles used for supporting new structures.HISTORICAL DEVELOPMENTThe People’s Republic of China (PRC) is perhaps one of the earliest countries in which jacked piles were used as new foundations. Jacked piles had been installed in the PRC since the 1960s. The capacities of jacked piling machines used in the country are usually in the range of 3000 to 6000kN (337 to 675 tons). High capacity jacking machines with a capacity of 9000 kN (1000 tons), presently used by the construction industry in Hong Kong, were also manufactured in the PRC. There are also plans to produce machines with a capacity exceeding 10000 kN (1125 tons). It was projected by Wang (1999) that jacked prestressed spun concrete piles would become one of the most popular pile types in the PRC in the 21st century."

Jan 1, 2004

By T. Wulleman, M. Ansriou

Integrity testing is a primary quality control check on a product that is for the most part not accessible to visual examination. Their cost can be expensive when using direct methods of inspection (like coring a pile) or more economical when using indirect methods (e.g. acoustic testing). All indirect methods operate by “inference” which means that they do not directly measure the defect of integrity. Indirect methods measure the variation of physical values (temperature, impedance, speed, ect.) correlated to the integrity of the pile allowing the detection of integrity defects, although these methods do not allow for the characterization of the defect. 1. INTRODUCTION Cast-in-place piles are particularly prone to integrity defects. The reasons for this are multiple, including lack of high quality of contractor workmanship, experience and supervision necessary in construction, variable soil and groundwater conditions on site, etc. Furthermore, visual inspection of the finalized pile is usually impossible. Therefore, special care has to be taken both during the execution process and during the subsequent quality control campaign to detect any defects of executed piles. Today, a lot of methods do exist to assess pile integrity. It is thus essential to understand the mechanism governing those devices to both make an engineering choice of the pile integrity testing method and to interpret correctly the provided results. 2. QUALITY IN PILE FOUNDATIONS 2.1 Pile anomalies A pile having an anomaly is a pile which has a different behavior from what is normally expected. The presence of a pile anomaly does not necessarily imply that a pile cannot be used for its intended purpose (Gordon & Chapman 2004). An anomaly can be considered as a defect, or a “performance” depending on the ability of the pile to fulfil the following three criteria (3C): C1 - Meet the Service Limit State (SLS) requirement and support the proposed working load without settling more than admissible by the superstructure ; C2 - Meet the Ultimate Limit State (ULS) requirement and carry a specified load with an adequate factor of safety against failure ; C3 - Remain durable throughout the design life of the structure such that the pile is not affected by time dependent activities (chemical attack, corrosion of steel reinforcement, ect.), which would jeopardize its ability to maintain its compliance with the first two criteria.

Jan 1, 2019

By Adnan A. Malik, Tadashi Maejima, Jiro Kuwano, Shinya Tachibana

"The helical piling system provides solution to many geotechnical related problems due to its quick installation, higher compressive and pullout resistance, no wastage of material, workable in limited areas and reusability. However, its use as a foundation for bridges and high-rise buildings is still limited as compared to other piling methods. In the present study, the performance and load settlement behavior of screw and straight pile is investigated under cyclic compressive load in dense ground conditions. To achieve the set objectives, pile load tests were conducted in a cylindrical steel container. The model ground was compacted with dry sand at relative density of 80%. It is observed from the test results that screw and straight pile resistance reduced when the cyclic load is applied at allowable pile resistance state. The reduction in the ultimate pile capacity is more in straight pile than in screw pile. However, straight pile showed higher ultimate pile capacity than screw pile under similar pile tip diameter. The effect of helix bending deflection on load settlement behavior and ultimate pile capacity increases under cyclic loading.INTRODUCTIONScrew pile is one of the new developments in deep foundation, which is growing tremendously fast because of its quick installation technique, less noisy operation, no wastage of material and involvement of minimum manpower. Screw piles have an edge on straight pipe piles due to its high bearing capacity and uplift resistance. The installation mechanism of screw pile is different from straight pile. Torque and pressure is required to install the screw pile whereas hammering, pressure and vibration is required to install straight pile. As the installation mechanism is different between screw and straight pile, therefore, the ground disturbance that is produced during their installation is also different. The ground disturbance produced during the installation also depends upon the pile tip condition i.e. open or closed ended. Sakr, (2009) stated that the compressive capacity of screw pile in 3 to 5 times higher than driven piles having the same shaft diameter and length. The reason for this increase in pile capacity is due to helix, which is generally 2 to 2.5 times the pile shaft diameter. Larger helices can give higher end bearing capacity but it requires very powerful machinery to install in dense grounds. For instance, if large helix screw pile is installed in a dense ground then helix-bending deflection will start affecting the end bearing capacity (Yttrup and Abramsson, 2003; Malik et al. 2013 and 2015). According to Malik (2015), the equations of thin plate (Young and Budynas, 2002) with uniformly distributed load on the plate can give reasonable estimation of helix deflection due to dense ground conditions."

Jan 1, 2016

By Mihir B. Roy

"Coal transported by rail for Thermal Power Plant in Haldia, West Bengal, India, was to be received and stored in Coal Complex comprising of Wagon Tippler, Track Hopper, Junction Houses and network of horizontal and inclined tunnels. The site was very soft with high ground water level. Deep excavation and dewatering posed great difficulty. Original plan was to drive about 1000 m of steel sheet pile and well sinking which had major impact on cost and time. High ground water was identified as the main problem. Controlling water level and maintaining it would allow open excavation over major areas. Scheme for lowering aquifer with one and two-stage well-point dewatering system was developed following basic principles of groundwater and seepage. Arrangements of wells, installation and pumping were worked out in detail. Water levels could be lowered below bottom levels of excavation. Design of sheet pile was modified under lowered ground water condition. Overall length and depth of sheet pile were reduced drastically. Open excavation was possible in segments over major areas. The scheme was highly successful in smooth and fast progress of underground works. The works were completed safely months ahead of schedule time and with significant saving in cost.INTRODUCTIONThe Coal Receiving Complex of thermal power plant comprised of 250 m long 8 m deep Track Hopper (TH), 12 m deep Wagon Tippler (WT) with provision for addition of another Wagon Tippler. Track center lines of TH and WT were very close. Coal unloading facilities were connected with a network of underground tunnels and Transfer Points (TP) upto Pent House (PH). The facilities were optimized in a compact layout within about 400 m x 120 m area. Initially excavation for TH was started adopting side slope of (1 V : 1.5 H) with 2 m wide berm and dewatering by in-pit sump and pump. When depth of excavation reached about 5-6 m, failure occurred over a long stretch as shown in Figs. 1a - 1b photos. Further work was stopped to develop scheme for carrying out deep excavation and civil works safely."

Jan 1, 2015

By Andreas Andenæs, Arne Schram Simonsen

"AbstractThe Tresfjord bridge is with its variety in foundation concepts and difficult soil conditions one of the most geotechnically challenging projects in Norway at the time. The project comprises design of large concrete caissons, steel core piles through large rock fills, and closed end steel pipe piles in up to 40m water depth driven in very hard moraine. Test piling has also been conducted to check feasibility of the concept, and PDA measurements have been used to verify sufficient capacity of piles. FactsThe Tresfjord bridge is part of the new export road from Ålesund to Åndalsnes on the North-West coast of Norway built by the Norwegian Road Administration. The bridge will reduce travel time with about 30 min between the cities, see Figure 1. The bridge is planned to open summer 2015.The Bridge crosses the Tresfjord and will be 1290 m long. The bridge is built as a free cantilever bridge and will be resting on a total of 20 nos. of foundations, where two are abutments resting on steel core piles, three are casted directly on bed rock and 13 are foundations resting on steel pipe piles. The last two foundations holding the main span will be concrete caissons resting on bed rock and moraine. Figure 2 shows a 3D model of how the finished bridge will look. Multiconsult AS is responsible for design and pile supervision , while the Joint-Venture Bilfinger-Tresfjordbridge ANS is responsible contractor.Soil ConditionsPercussion soundings and sampling together with coring have been performed in the individual foundations using a small geotechnical equipped vessel. Acoustic and refraction seismic profiling have also been carried out to tie in the layers between the boreholes.The soil conditions are varying over the length, but are in general dominated by a soft top layer (2-4 m) of sediments over very hard moraine with occasionally large boulders. Piles in the two foundations closest to shore on the western side of the bridge are piled to bed rock with penetrations up to about 27 m in soil.Water depth varies from about 10 to 40 m for the piled foundations. Figure 3 show how the topography of the seabed varies over the bridges length."

Jan 1, 2014