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By T Hayward, G Lane, M Phillips

In December 2004 Phu Bia Mining Ltd commissioned Ausenco International Limited to conduct a feasibility study for its Phu Kham copper-gold project located in Laos. The feasibility study for a mining and processing operation treating 12 Mtpa of ore averaging 0.56 per cent copper and 0.25 g/t gold to produce an anticipated annual average 200 000 t of concentrate containing 25 per cent copper was completed in early 2006. The plant design incorporates a single processing line and includes a gyratory crusher, overland conveyor, coarse ore stockpile, SAG and ball mill grinding circuit, flotation circuit including regrind and three stages of cleaning, concentrate dewatering and concentrate load-out facilities. The Phu Kham copper-gold mineralisation comprises two principal styles: stockwork-disseminated and banded-massive sulfide within skarn limits. Primary copper in both mineralisation styles occurs as chalcopyrite and secondary copper sulfide minerals. Skarn includes the copper and gold mineralisation contained in pyrite, silicate, magnetite and haematite skarns, and in quartz-pyrite altered sediments. Both the stockwork-disseminated and banded-massive sulfide ores contain relatively high proportions of pyrite relative to the copper and gold mineralisation. Thus, the flotation metallurgy of the Phu Kham orebody is characterised by the need to reject a high proportion of the pyrite during differential flotation to yield a concentrate grade of approximately 25 per cent copper. The rejection of pyrite is accompanied by the rejection of some copper and gold and can result in modest metallurgical recovery. Consequently, the greater the pyrite content, the lower the expected copper and gold recoveries. The relative pyrite content is expressed on the basis of sulfur:copper ratio. For Phu Kham ores, the sulfur:copper ratios are in the range eight to 14 on a blended annual basis, but can be greater than 20 in the skarn components. Higher grades of copper and gold are also present in the skarn mineralisation. The design concepts for the concentrator were influenced by the need to provide a low capital cost approach for the project due to the relatively low grade of the ore and the modest metallurgical recovery. The concepts used to minimise capital cost whilst retaining operating and maintenance flexibility are discussed, together with the metallurgical challenges imposed by the high pyrite mineralisation.

Jan 1, 2007

By Geisler P, Sutherland P

The technical limits for high-pressure transport of large particle solids by means of sludge pumps, piston pumps or the like lead to the development of the pipe-feeder system. The pipe-feeder is a type of pressure lock in which the high-pressure pump itself is not in contact with the solids. Simultaneous operation of the three chambers with corresponding control of the valves allows continuous flow in both the primary and secondary circuits. Initially the pipe-feeder was used only for the transport of solids. Today it also operates with great success in central mine cooling systems, serving as an alternative for high-pressure/low-pressure heat exchangers or Pelton systems. In addition to the technology applied up to now, the pipe-feeder is also capable of transporting ice slurry, thus increasing cooling output consider- Ably.

Jan 1, 1991

The basic purpose of blast design is to produce rock in a size range which is within the requirements of the materials handling system. Once this is achieved, one would like to find the fragmentation which minimises total production costs. The former objective requires that fragmentation be assessed by some means, possibly as simple as counting the number of oversize rocks. To determine the 'optimum' fragmentation, however, accurate knowledge of the complete fragmentation distribution is required. The use of muckpile surface images to determine blast fragmentation is the only feasible technique when one does not want to disturb the production cycle; however, a number of problems exist with the use of images amongst which are determining size from a two-dimensional particle shape, estimating the fines which are missing due to image resolution, the size of a 'representative' sample, errors due to the distortion of particle images, etc This paper briefly describes methods of determining rock size from images and expands on the various errors which exist in assessing fragmentation by photographs. Methods to minimise and account for the errors are given, when possible.

Jan 1, 1976

THE millng methods employed in the Mount Lyell Mining and Railway Company's mines are, perhaps, less known to the milling world than those of other important districts, due to the geographical remoteness and isolation of the Mount Lyell field,but they present many features which are unusual, and should be of interest to the mining engineer. Typical mining is carried out on an open-stope system, details of which are the result of local experience and evolution, and of which the outstanding feature is that the ground is so worked as to be largely self-supporting by virtue of domical form given to the stope roofs. It is locally termed "rill" stoping,' but differs widely from what is generally understood by that designation, chiefly in that the "rill" or slope is developed in every direction from a central focus, and not merely in directions followllig the strike of a lode or ore-body whose longitudinal dimensions are very much greater than its width. Such terms as "donie stoping" or "arched-back stoping" would be more appropriate and descriptive.The company's active operations' at the present time extend to the Mount Lyell and North Lyell mines, and, though the fundamental principles of stoping methods are the same in each, the dissimilarity of the ore-bodies, both in nature and mode ofoccurrence, necessitates considerable variation as to details to meet the respective conditions. The Mount Lyell pyritic body lends itself to the adoption of the .system in its simplest and almost ideal form, and a description of stoping in this mine willserve best to illustrate it, while later reference to details of practice in the North Lyell mine will indicate how it may be varied to meet more difficult circumstances.

Jan 1, 1915

By Townsend MG, Evans RB

In Northland, New Zealand, localised large deposits of halloysite clay have been produced by in-situ alteration of rhyolite volcanics of Pliocene or Pleistocene age, which were erupted through pre- Pliocene sedimentary strata and locally through Pleistocene basalt; and which were subsequently onlapped by further basalt flows. Alteration to clay has been a result of both hydrothermal and of meteoric processes, and decreases in intensity of alteration with increasing depth.The raw material is crushed and fractionated to produce a product of less than 2 micron particle size, which is of exceptional whiteness and brightness. The unique properties of the clays render them highly desirable for specialised ceramic purposes.

Jan 1, 1990

By Paterson M. R, Spencer P. A

Vitrokele technology is a resin process that can be applied in gold plants to reduce both capital and operating costs. The Vitrokele resin can be used for both precious metal recovery and for recovering free and combined cyanide from effluent streams. Vitrokele resin has been extensively tested at pilot plant level and is now applied successfully at a commercial heap leach facility in Zimbabwe where it is used in place of activated carbon for recovery of gold from pregnant leach solution. Significant capital cost savings were achieved by installation of a resin plant instead of a conventional carbon adsorption plant. Operation to-date has not seen any significant physical or chemical degradation of the resin either in terms of adsorption capacity/kinetics or physical appearance/size. This gold recovery process is equally applicable to slurry streams where it would be implemented in stirred tanks with interstage screens in a similar manner to a conventional carbon adsorption plant.

Jan 1, 1996

Surface oxidation is one of the most important factors that influence the flotation selectivity and recovery in the processing of complex sulphide ores. It is an inherent part of surface chemical reactions that determine whether the surface film formed on a sulphide mineral will act as a hydrophobic or hydrophilic one. Because of the highly complex surface chemistry and mineralogy involved the results of flotation tests may often be difficult to interpret. In this paper, the flotation behaviour of nickel-copper ores processed in the Sudbury area is discussed with emphasis on the effect of oxidation on individual minerals, primarily pyrrhotite. In general, moderate oxidation of a freshly ground ore promotes the flotability of all principal sulphides in the ore leading to a bulk flotation concentrate. The ease of individual mineral flotability under normal aeration conditions, which is chalcopyrite > pentlandite > pyrrotite, changes to pentlandite > chalcopyrite > pyrrhotite under oxygen-deficient conditions. This behaviour is correlated with the catalytic activity of these minerals for oxygen reduction. On the other hand, preferential oxidation of pyrrhotite may lead to a selectivity increase in flotation. Such a behaviour has been noted in the flotation of a pyrrhotite-rich process stream. The results have been discussed in the light of fundamental electrochemical interactions involving pentlandite, chalcopyrite, pyrrhotite, pyrite and grinding media and a mechanism has been proposed to explain the selectivity.

Jan 1, 1993

The Bendigo goldfield is centred on the urban area of Bendigo (population approximately 60 000) in central Victoria, 130 km north west of Melbourne, Australia. Gold was discovered at Bendigo in 1851 and production continued through to 1954. The Bendigo goldfield is the second largest goldfield in total gold produced in Australia, after KalgoorlieÆs Golden Mile with a total production of 22 million oz. The geology of the Bendigo Field consists of a series of tightly folded, interbedded sandstone and shale sediments. Within the sediments the gold mineralisation is hosted in quartz reefs or ribbons closely associated with anticline axes and reverse faulting. The gold within the quartz reefs is typically both coarse grained and erratically distributed.

Jan 1, 2002

By Godresse M, Turczynski G. P J, Driver I. J, Low G, Ozawa N

Geological evaluations of coal deposits have been traditionally undertaken in a somewhat manual manner. Information is collected downhole by chip sampling, coring and using downhole geophysical logging. This information is then interpreted by an experienced geologist to define the coal and noncoal lithological units. Coal units were subsequently correlated to provide data for structural modelling. In recent years a number of advancements in interpretation techniques have been made based on Artificial Intelligence. This paper describes an integrated geological interpretation system based on maximised use of Al techniques. The first part describes the lithological interpretation which uses a number of boreholes with both logged lithology and downhole geophysical logs. This information provides a learning set of data to the neural network. The second part concentrates on the correlation of both coal and noncoal units from borehole to borehole. Problems in this area, in a manual sense, are interpretation of correlation across weathering zones and other geological anomolies. The technique is based on pattern recognition and dynamic programming techniques where a correlation matrix is developed relating all holes with their maximum correlations.

Jan 1, 1995

An approximate rapid design system for tunnel liners and underground structures is presented which permits the effects of structure geometry and stiffness, rock quality in terms of its deformation modulus, and the applied system loading to be entered as data to produce direct designs conforming to stress limitations, optimum reinforcement requirements and restraints on section dimensions. An 'equivalent column' concept is introduced for modelling the rock mass in contact with the structure. Only the rock treatment is given in detail but the results of sensitivity analyses, with reference to rock quality, for a typical liner design are given and these results related to a number of empirical design approaches.

Jan 1, 1976

By Chapman G. J

Mining operations require detailed and precise methods and procedures for the optimum selection of ore from waste. A fundamental procedure applied to achieve this selection is accurate sampling. The key parameter to accurate sampling is an understanding of the degree of heterogeneity of the key element contained within a sampling mass. This paper will describe the methods applied for the calculation of the fundamental sampling error and the techniques used to achieve a representative sample in the Fimiston Open Pit, Kalgoorlie.The utilisation of Pierre Gy's sampling theory has optimised the blast hole sample quality and quantity for submission to the assay laboratory. This has resulted in reduced cost and optimised assay reliability in statistical terms. Similarly the analysis of exploration drill holes for resource definition has optimised drilling procedures in terms of the drilling method, sample length and sample quantity.

Jan 1, 1993

By Moore J

Gunpowder Copper Ltd is using in-situ leaching to extract copper from the Mammoth sulphide ore deposit in north-west Queensland. To increase metal recovery, ore is fragmented using conventional underground longhole drilling and blasting techniques. Although the upper levels of the orebody had previously been mined by open cut and underground methods, significant reserves of copper existed around old workings. To safely and economically recover this resource, a decision was made to fire the remaining pillars in the upper part of the mine by a single 1.37 million tonne mass blast in February 1992.This paper records the planning, design, and implementation of the Mammoth mass blast. Geological and geotechnical aspects are summarised, to explain the reasons for such a large blast. Drilling, charging and blast initiation are discussed in detail, to show how standard equipment and products were applied to a unique task.

Jan 1, 1992

By Ranklin W. J, Swinbourne D. R

Lead blast furnace slags contain typically 10 - 20 mass per cent Zn. The zinc can be recovered by slag fuming, in which a powdered coal/air mixture is injected into a molten slag bath. Volatilised zinc is recovered as zinc oxide from the gas and processed hydrometallurgically to produce zinc metal. The ISASMELT continuous lead smelting process in operation at Mt Isa produces a slag containing about 12 per cent Zn which is currently granulated and stockpiled. This slag could flow to a further bath-smelting reactor for continuous zinc fuming. Rather than collecting the zinc as fume from such a process, one option would be to recover it using a lead splash condenser. The success of this operation would depend on the composition of the gas produced, in particular the concentrations of gases capable of reoxidising zinc vapour, viz, carbon dioxide and water vapour. The aim of this investigation was to determine the smelting conditions for a bath-smelting process such as ISASMELT or SIROSMELT which would produce a gas similar in composition to that from an Imperial Smelting Furnace by thermodynamic modelling of the process using the CSIRO Thermochemistry System. It was found that such a gas could be produced if coal injection and oxygen enrichment of the combustion air to at least 40 per cent 02 were used. However, the off-take gases must be conditioned by addition of methane to reduce the water vapour content to acceptable levels. An addition rate of ten per cent of the off-gas flowrate was found to be adequate. Addition of methane to the off-gas had the added advantage of cooling the gas from the bath temperature to a temperature suitable for normal lead splash condenser operation.

Jan 1, 1993

The need to solve the problems associated with spontaneous combustion, system of ventil- ation and methane drainage in gassy coal mines has brought about the development of mining and degassing methods which has made possible up to 80% gas recovery in retreating longwalls. Beneficial results also were obtained mostly in the double or multiple-entry systems, but for single-entry systems and for a seam thickness exceeding 3 m, gas recovery rate is still very low. With some single-heading systems, such as those where a return roadway is not maintained in the goaf behind the face line, a new methane drainage technology is practiced. Attempts were made to extract methane from roof holes drilled from offsets in the ribside of the longwall block. The inclinations and lengths of the boreholes were planned and designed on the basis of the geological and mining condit- ions encountered at the time and every second hole was terminated precisely at the point where the previous hole intersected the immed- iate roof goaf area above the face. There are mathematical relations approp- riate to the design of the above drainage systems to give optimum methane recovery under the given conditions. Some examples of drainage have reached 87% recovery and have attained 94% CH4 purity.

Jan 1, 1982

Mining companies in order to compete and succeed in being viable business propositions must look to the future and select mining methods which guarantee improved efficiency and productivity as well as lower costs.A mining company in adopting a method of mining must now select the equipment most compatible. To some mines compatible equipment may mean the use of drilling jumbos to replace hand held rock drills or the use of load haul dump units to replace scrapers. To other more mechanized mines compatible equipment may mean the use of raise borers and road heading machines. The right decision will be where equipment compliments method in such a way that the working environment is improved, productivity is maximized, cost if reduced and all profit opportunities are optimized. An example of such is where the use of improved mining techniques in underground operations may see cut off grades reduced. By selectively mining these lower grade orebodies, smaller operation's ore reserves improve and the capacity for continued growth is enhanced.

Jan 1, 1990

By Coin CDA

From a study of coke samples obtained from the tuyere level of four Australian Blast Furnaces, the nature of in-furnace coke degradation has been investigated. At the periphery of the raceway is a concentration of fines and the lump coke appears dull and rounded. However coke from the deadman is angular and relatively undegraded. Cokes made from higher rank coal appear to suffer preferential attack of the reactive maceral derived component (binder). The coke from lower rank coal appears to be attacked non-preferentially by the solution-loss reaction. Initial attempts to simulate these phenomena have given results consistent with these findings. From chemical analysis of the tuyere probe samples there appears to be a relative increase in carbon and decrease in-.sulphur and phosphorous between stockline and tuyere level. An overall decrease in coke mineral matter derived material was noted and associated with this was a significant gasification of silicon. Consequent formation of silicon carbide was noted.

Jan 1, 1981

By Battino S

ABSTRACT' The high gas emissions associated with coal extraction at some-Australian collieries have provided a need to investigate the methods used to predict these gas levels and the vent- ilation requirements for gas dilution. It is generally accepted that the introduction of longwall extraction in particular is associated with complex ventilation planning problems. These problems are made much more severe when the colliery introducing longwalls is already facing high gas emissions even during the development stages. A forecast of likely gas emissions during the longwall mining process indicated possible ventilation problems in maintaining the necessary ventilation levels to satisfy the statutory gas limitations for various production rates. Although there are sound principles used in world recognised methods of gas emission prediction a new approach developed from the findings of the Barbara Experimental Mine in Poland appears most suitable for Australian conditions. This has been applied to an Australian colliery preparing for longwall mining using statistical methods for air

Jan 1, 1983

By Jackson D. G

Iron ore mineralisation in the Paraburdoo environs is known to extend almost continuously over a strike length of 55 kilometres. Six formations of the Mount Bruce Supergroup con- tain high grade mineralisation in varying degrees of importance. Ore is currently being mined from the Joffre and Dales Gorge Members of the Brockman Iron Formation, with smaller, less significant amounts, occasionally taken from the lowermost units of the Weeli Wolli Formation and the upper parts of the Mount McRae Shale. Regional mapping has demonstrated the existance locally of a major unconformity at the base of the Wyloo Group sediments out- cropping south of the minesite. The basal con- glomerates at the unconformity are sometimes mineralised at Paraburdoo. A supergene enrich- ment process controlled by structure, strati- graphy and topography is the only one which can satisfactorily explain the disposition and chemistry of the Paraburdoo iron orebodies.

Jan 1, 1979

By K Heiskanen, R A. Grau

Gas velocity (Jg) measurements conducted close to the froth-pulp interface over the cross-section of a flotation cell reveal how efficiently the incoming air is being dispersed throughout the volume of the cell. Furthermore, measurements of Jg at deepest locations in the cell provide valuable information about air recirculation and dispersion conditions in the bulk volume of the cell. Gas velocity in flotation cells has predominantly been measured by a transient capture of gas in a graduated probe. In this project, a new sensor for measuring gas velocity in an on-line manner was developed. A probe is partially immersed in the flotation machine, below the froth-liquid interface. The probe is used to collect the rising air bubbles from the liquid phase. The liquid-froth interface is shifted into the probe under vacuum. A controlled vacuum is kept inside the probe. As air bubbles burst inside the probe, the excess of air is continuously removed from the probe via suction. The removed air is measured using a mass flow meter. The fully automated sensor allows us to continuously measure Jg at different location in a flotation machine. An experimental programme was carried out in a 10 cm diameter laboratory flotation column to determine the accuracy and repeatability of the automated sensor. The new sensor was used for evaluating gas dispersion conditions in a 215 litre transparent laboratory scale flotation cell. Gas velocity distributions along the radial and axial directions of the cell were measured over a wide range of operating conditions. The operating conditions in the cell were modified by altering impeller speed and air flow rate. Two different rotor-stator mechanisms were utilised to disperse the air in the cell, the MultiMix and the FreeFlow mechanism. In this paper, a description of the gas velocity sensor is given, and the results of the experimental work are discussed in detail.

Jan 1, 2005

By Torres F, Cerda I, Gimenez P, Gonzalez G, Castelli L

Slurry density measurement, specially in cyclone feed streams, is fundamental to grinding circuit control. With the purpose of increasing the availability of such a measurement, the design of a soft-sensor in an actual grinding plant is addressed in this paper. The system is designed to substitute the momentary unavailability of the real density sensor, either because it has failed or because it has been removed for any other reason. The ARMAX model structure is determined using the stepwise regression method. Starting with a list of the candidate variables, the method selects, one by one, and in a systematic manner the variables which best model the measurement to be replaced, choosing them from the set of presumably correlated candidate variables. In this paper not only the single measurements are included in the list of candidates, but also combinations of such measurements having physical significance. A phenomenological model has been built with the purpose of determining these combinations. It turned out that in most of the cases the components of combined measurements having physical significance were selected by the stepwise regression method, instead of the single measurements. Actual grinding plant data is used to determine the model structure, to estimate the model parameters and to test the predictive capability of the developed soft-sensors. Good results are shown to be obtained during periods of up to 30 hours of the density soft-sensor operation.

Jan 1, 1995