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By Rohrbach

Crosshole Sonic Logging (CSL) testing is commonly used to verify the integrity, quality and ultimately the acceptability of the concrete in structural elements such as drilled shaft foundations, secant pile cutoff walls, and secant/tangent pile earth retention structures. Besides concrete quality, many factors can impact CSL test results (e.g. laitance, air temperature, access tube spacing, access tube debonding, etc.). Effective use of CSL testing requires fully informed qualified practitioners capable of distinguishing between abnormal readings unrelated to deficiencies in the drilled shaft concrete and similar readings indicating the presence or possible presence of drilled shaft defects. Based on data and experience gathered from CSL testing of thousands of drilled shafts across North America, this paper discusses such factors and other information useful when evaluating CSL test results, and provides practical recommendations intended to reduce the potential for incorrect test data interpretation. The CSL testing industry is lacking in a clear, universally accepted guideline for the interpretation of CSL data and acceptance criteria of these concrete elements. This paper proposes terminology and a streamlined process for use when atypical results are obtained. The proposed terminology and method are intended to simplify and expedite the submittal review and approval process. Because construction activities for these elements are often on the project?s critical path, the benefits obtained in terms of project savings and reducing costly delays are undoubtedly valuable.

By Mark A. Rohrbach, Timothy R. Kovacs, PhD Saidin

"Crosshole Sonic Logging (CSL) testing is commonly used to verify the integrity, quality and ultimately the acceptability of the concrete in structural elements such as drilled shaft foundations, secant pile cutoff walls, and secant/tangent pile earth retention structures. Besides concrete quality, many factors can impact CSL test results (e.g. laitance, air temperature, access tube spacing, access tube debonding, etc.). Effective use of CSL testing requires fully informed qualified practitioners capable of distinguishing between abnormal readings unrelated to deficiencies in the drilled shaft concrete and similar readings indicating the presence or possible presence of drilled shaft defects. Based on data and experience gathered from CSL testing of thousands of drilled shafts across North America, this paper discusses such factors and other information useful when evaluating CSL test results, and provides practical recommendations intended to reduce the potential for incorrect test data interpretation. The CSL testing industry is lacking in a clear, universally accepted guideline for the interpretation of CSL data and acceptance criteria of these concrete elements. This paper proposes terminology and a streamlined process for use when atypical results are obtained. The proposed terminology and method are intended to simplify and expedite the submittal review and approval process. Because construction activities for these elements are often on the project’s critical path, the benefits obtained in terms of project savings and reducing costly delays areundoubtedly valuable.1. INTRODUCTIONCSL testing is used extensively throughout the world on many projects to verify the quality of concrete used for drilled shaft foundations, secant pile walls, diaphragm walls, etc. In this paper, these structural elements will be referred to as “drilled shafts,” as they are the most common subject of this test method. In the United States, CSL testing is frequently specified by state and regional transportation agencies, ports, design builders, and others. Although other methods are currently available such as Gamma-Gamma Logging and low-strain Impulse-Echo or Sonic-Echo testing, and new methods are under development such as the Thermal Integrity testing, CSL testing is likely to remain one of the most useful tools for evaluating the acceptability of constructed drilled shafts for quite some time. The popularity of CSL as a testing method can be attributed to two main factors: 1) there is no depth limitation to the method and 2) the apparent ease of interpreting the results. A third advantage of CSL testing is that, when correctly interpreted and with adequate test coverage, it is unlikely to misrepresent a defective profile resulting in acceptance of a defective or inadequate drilled shaft. In other words, CSL testing is very likely to underestimate concrete quality/drilled shaft acceptability within its area of coverage."

Jan 1, 2017

By Y. Z. Wang

Zhengzhou Yellow River Highway Bridge, which is under construction, has a total length of 5550 meters with bored cast-in-place concrete piles as the foundations of its piers which have a diameter of 2.20 m with a length of approximately 65 m. This paper attempts, through the introduction of the said bridge's footing pile design and construction, mainly to give an account of the following points: 1) experiment and research on deep friction pile with a large diameter, 2) calculation of vertical carrying capacity of the pile with a large diameter, 3) analy­sis of horizontal forces the footing-piles of the column-shaped piers, 4) application of normal and reverse-circulation rotary drilling technologies to the construction of bored cast-in-place concrete piles with a large diameter and 5) applying super-sonic impulse on destruction detective device to examine the quality of the pile concrete.

Jan 1, 2010

By J. P. Burland

The paper describes a number of recent case histories in the United Kingdom where field instrumentation and measurements have played a major role in the design and construction of excavations, piles and foundations. It is shown that the design and construction procedures for deep excavations in London Clay are based almost entirely on the results of field measurements. Examples are given of successful application of such measurements. The present understanding of the behaviour of bored piles in stiff clays and their design is based on a number of instrumented pile loading tests. The results of these tests have led to a radically new concept of pile design in which the piles operate at their full shaft capacity under working loads thereby resulting in considerable savings in design and construction. Some examples of the successful application of this concept are given. Finally it is shown that the present knowledge of the stiffness properties of chalk is based entirely on field observations. An example is given of how direct field measurements were used to solve a foundation problem at the base of a coffer-dam in chalk.

Jan 1, 2010

By Michael Perlow

Helical screw piles in use since 1838 are routinely used for energy, transportation, municipal, industrial, marine and coastal infrastructure as well as for excavation support, environmental remediation, and foundation repair. They are especially well suited for work in constrained areas, renovations and structure retrofits. Helical pile design procedures over the past 10 years have gone through a remarkable evolution with the establishment of the 2007 AC358 Helical Pile Acceptance Criteria and inclusion of helical screw piles in the 2009 International Building Code (IBC). New 2009 IBC building code requirements and AC358 Acceptance Criteria are presented along with advances in helical pile design procedures, installation, QA/QC, and recommended load test verification criteria. Use of helical smart piles to validate helical pile design and verification of ultimate pile capacity is highlighted.

Jan 1, 2011

By Michael Moran

Typical ACIP Pile Rig [ ] Hollow Stem Auger ? Continuous flight auger ? 3 inch inside diameter pipe ? Auger diameters: 12, 14, 16, 18, 20, 22, 24, 30, and 36 inches ? Auger section lengths: 4, 5, 10, and 20 ft ? Weight ranges from about 70 lbs per ft for 12 inch to 120 lbs per ft for 24 inch and 200 lbs per ft for 36 inch

Jan 1, 2005

By Chaz Weaver, James Sheahan, Michael Mo

"The Virginia Department of Transportation (VDOT) undertook a program to replace four bridges along approximately 4 mi (6.4 km) of US 340 in Northwest Virginia. Two of these bridges, which span Compton Creek and the Norfolk Southern Railroad respectively, are the subject of this article. HDR provided roadway and structural design as well as geotechnical engineering services for the Norfolk Southern Railroad Bridge while their subconsultant, Saeed Associates, provided structural engineering services in support of the HDR roadway and geotechnical team for the Compton Creek Bridge.The project is located in the Valley and Ridge Geologic Province of Virginia, on an alignment that is adjacent to the Shenandoah River. The project lies within the Beekmantown Group consisting of limestone and dolostone that are prevalent and prone to karstic activity in a band that passes through the project area and north into Central and Eastern Pennsylvania. This area has been impacted by karst limestone conditions where caves and sinkhole activity is common. Caves at Luray and Front Royal, located to the south and north of the project, respectively, are popular public attractions.Since the potential for variability of subsurface conditions can be, and often is, greater in karst terrain, the need to develop a design that provides as much flexibility as possible during construction, and then to be prepared to efficiently review and respond to construction questions is heightened. Coordination and communication among the design staff, VDOT’s design and construction staff, and the contractor was a key factor in completion of this project.Compton Creek BridgeThe alignment for the new Compton Creek Bridge is located about 125 ft (38 m) west of the existing bridge, placing it between that bridge and the existing Norfolk Southern Railroad Bridge. No information about the foundations was available for the existing bridges. Borings in the Compton Creek valley encountered extensive voids (some clay filled and some open) with numerous boulders, rock ledges and pinnacles, particularly on the north side of the creek. Geophysical and geotechnical investigations indicated that below a poor and variable upper zone of rock was a layer of more competent and consistent limestone, which appeared to contain little or no voids."

Jan 1, 2017

By Trevor I. Addenbrooke

Stress reducing piles were used for the first time at the Queen Elizabeth II Conference Centre near the Palace of Westminster in London, UK. The inclusion of these piles directly beneath heavily loaded columns was to reduce the high anticipated bending stress in the foundation raft, and to eliminate local yield of the London Clay beneath the column locations. Load cells were placed in one of the stress reducing piles during construction. The data showed that the pile carried about 30% of the column load. This can be contrasted with conventional piled raft design where the pile carries upwards of 80% of the column load. The build up of load on the pile and pile displacement have been accurately reproduced using coupled finite element analysis. These numerical results demonstrate the value of geometrically simple axially symmetric analyses for modelling a pile-enhanced raft. On site, excavation preceded construction of the raft and subsequent pile loading. Failure to model this construction sequence caused the shear strength to mobilize at the base of the pile first, during loading, whereas following the construction sequence caused the shear strength to mobilize at the top of the pile first.

Jan 1, 2002

By Issa S. Oweis

Two Towers are currently under construction in Central Moscow in the Russian Federation. Building A is a 96 story tower and Building B is a 65 story tower. The columns in both structures bear on a thick concrete mat that is supported on drilled shafts, 1.5 m in diameter. The shafts derive their capacity from weak limestone with layers of marl. Assigned allowable shaft loads were initially based on rock strengths that were later verified by load tests using the Osterberg Cell. One of the load tests was carried to near failure which allowed refining socket friction values that were later used in the design of Building A. All shafts were advanced using an auger and concrete placed in the dry. Grout tubes were placed with the reinforcing cage which allowed grouting of the limestone in contact with the shaft. Load sharing between the shafts and the mat was approximated using published methods as well as site specific finite element analysis. This paper covers the methodology of design, analysis of the Osterberg results to derive non-linear stiffness of the rock and differences between finite element analyses and results by approximate methods.

Jan 1, 2007

By W. Morgan NeSmith

Drilled displacement (DD) piles often develop significantly larger unit shaft resistance values than other drilled or augered pile systems in coarse grained materials. Minimal vibration and limited spoil development are also associated with DD pile installation and these factors are frequently additional financial and/or environmental benefits of the system. The application of DD piles in North America dates to the mid-1990s and their use in the Midwestern United States has been significant, particularly in the past 10 years. The authors have collected an extensive database of DD pile performance in the United States. The alluvial and glacial deposits of the Midwestern U.S. provide conditions where drilled displacement piles perform very efficiently when compared to coastal and residual geologies. This paper presents a summary of the authors? experience regarding installation and performance of DD piles in the Midwestern U.S. Information presented includes summary presentations of DD performance across a range of site conditions as well as a discussion of the relationship of DD performance and installation effort in the Midwest as compared to other geologic settings in the U.S.

Jan 1, 2009

By Pierre Gouvin

This paper describes the design, installation and monitoring of a state of the art real time geotechnical/structural instrumentation monitoring system to facilitate tunnel construction under Interstate route I-5 in Seattle, Washington, USA. The project involved removal of existing highway foundation substructures on both North and Southbound lanes as well as the underground reversible high occupancy vehicle lanes. The system utilized state of the art 3-D pulsed laser scanning, wireless sensor networks, automated robotic total stations, tilt beam sensors, narrow angle tiltmeters, and in-place inclinometers. Dedicated real time data loggers, with a web based graphical interface, provided 24/7 access to critical measurements. In addition to the instrumented sections of wall and roadway subsurface which monitored physical measurements at known points, the pulsed laser scanning allowed complete site monitoring coverage where physical sensors were not located. This data allowed post processing at any location enabling the contractor and designer to respond to unforeseen structural responses to construction. Use of the instrumentation system resulted in the early detection of wall movement, and provided feedback to the designers to facilitate construction process changes in order to minimize further movement.

Jan 1, 2010

By Frank Rausche

Although Quality Control (QC) during construction is preferable for deep foundations, there are many instances when it is necessary to resort to Quality Assurance (QA) methods if, for various reasons, QC is not possible. Non Destructive Testing (NDT) methods for deep foundations are indirect approaches, i.e. in complex situations they do not provide complete information and need to be augmented by additional testing and/or analyses. While the challenges are varied for the different deep foundation types and the different test methods they are the same in many different countries. Experience of the tester is often mentioned as being most important for a successful quality assurance. In addition, reliable testing equipment for the best possible measurements and complete construction documentation for a meaningful data interpretation are minimum requirements for a successful test outcome. Another problem is the widely varying cost of the QA tests. For that reason the specifying engineer or authority has to be aware of what can reasonably be expected so that technically feasible specifications can be written for optimal cost and minimal construction delays. This paper discusses the most common NDT methods with a view on how these methods are applied world wide. It summarizes features of specifications, recommendations for test procedures and advanced analysis methods which can help to overcome uncertainty in the quality assessment of the foundation. Finally, the authors propose a decision tree for various QA methods, deep foundation types and soil properties.

Jan 1, 2008

By Michel Bustamante

The original Cistercian Lure abbey situated in eastern France and built in the second half of the 16th century, has become nowadays an administrative building. Because it has been founded on poor ground conditions and inadequate foundation scheme, the abbey has suffered severe structural distortion. In 1992 an inspection revealed new extensive damages which led to a general refection together with a foundation underpinning. Micropiling was the selected method. Movements recorded over a period of 6 years after underpinning completion are presented.

Jan 1, 2002

By Leonardo Massone

The p-y method is one of the most popular methods in pile design and has been calibrated for various boundary conditions using numerical and experimental studies during recent years. Most studies on reinforced concrete (RC) piles have included the impact of flexural nonlinearity, (e.g. nonlinear moment?curvature relations) but not considered associated pile shear deformations when deriving p-y curves from field data. Common p-y curves may be better applicable for piles with flexure dominated failures (e.g. piles with free- head boundary conditions). For piles with fixed head boundaries (i.e. rotation restrained piles) shear deformations could be of significant influence. To study this problem, a coupled shear flexure interaction model for axial-bending-shear behavior coded in OpenSees is applied to a 0.61 m flagpole and a 0.61m fixed head pile specimen to investigate the possible influence of shear deformations to the overall pile responses. The surrounding soil is represented by p-y curves derived from prior large scale testing on piles with similar boundary conditions. Analysis results show that for flagpole piles, shear forces and shear deformations were insignificant. Considerable contributions of pile shear displacements and forces were observed for the fixed head pile, with shear displacements contributing up to 40% of the total pile displacement. Results suggest that nonlinear shear deformations for reinforced concrete piles should be considered for fixed-head or similar conditions, and that currently used p-y curves may underestimate the actual lateral pile displacement and possibly lead to unsafe design for the particular boundary condition.

Jan 1, 2011

By Jorj Osterberg

550 load tests of up to 150 MN have been completed on driven and bored piles using the Osterberg Load Cell. Because the test measures side shear and end bearing separately, much can be learned about the forces on the pile as it is loaded to ultimate capacity. At working loads side shear almost always far exceeds end bearing, with the distribution of shear and bearing greatly affected by disturbance occurring during drilling operations. Since much less movement is required to mobilize side shear than end bearing, most of the bearing develops after the working load is exceeded. Thus with insufficient bottom cleaning, safety against excessive settlement can be considerably reduced. Improved methods of drilling, hole cleaning, rebar cage installation and concrete placement are discussed. For rock socket piles it has been found that the ultimate test load far exceeds the working loads in most cases. This is almost always due to greater penetration into the rock than is required for adequate safety against excessive settlement. Factors affecting rock socket capacity are discussed. Increase of side shear and ultimate capacity with time is discussed. Case histories for driven and bored piles in soil and rock sockets are described.

Jan 1, 2001

By Tony Amis

There is very limited information relating to the potential impact of temperature cycles, outside the variation that occurs naturally, on the behaviour of foundation piles. Such thermal loading occurs when piles are used as heat exchange elements within a Ground Sourced Heat Pump system, in addition to carrying building loads to competent strata. An investigation has been undertaken where a conventional load test has been extended to include a period in which the load is maintained and temperature cycles applied. Instrumentation was installed in the test pile, an adjacent borehole, two of the anchor piles and the heat sink pile in order to be able to develop an understanding of the temperature variation and associated strain changes within and between the various elements. Conventional electronic strain and temperature gauges have been used in conjunction with optical fibre sensors which also measure strain and temperature changes. The results have confirmed the validity of the assumption made in the thermo-dynamic design of the system, the compatibility of the differing measurement systems and differing installation methods for the optical fibres, and initial assessment suggests that the load-settlement response of the pile is not adversely affected by the temperature cycles applied.

Jan 1, 2008

By Ali Porbaha

In today's fast-track construction environment, owners are searching for non-conventional technologies to build their projects faster and safer while maintaining traffic flow during construction. To that end designers and contractors are providing solutions that incorporate many unique features to expedite construction processes. In addition to timely delivery of the finished highway products, there is an increasing interest in making the initial investment in applying innovative technologies and thereby minimizing costly maintenance of highway projects. Accordingly, the aim of this paper (along with the accompanying paper) is to examine innovative technologies, developed mostly in Europe, that accelerate construction of highway, runway and railway embankment foundations. For each technology, a basic concept, installation technique(s), and design considerations are discussed, along with the case history of a real-world project. The Geotextile Encased Columns (GEC), AuGeo, and Continuous Flight Auger (CFA) are presented in Part I. Deep Mixing (DM), Cut-Mix-Injection (FMI), Mass stabilization, and Combined soil Stabilization with Vertical columns (CSV) technologies are discussed in Part II.

Jan 1, 2002

By Alain Pecker

The choice of a design concept for a bridge foundation is guided by various factors; several of these factors are indeed of technical origin, like the environmental conditions in a broad sense, but others non technical factors may also have a profound impact on the final design concept. The foundations solutions adopted for the Rion Antirion bridge are described and an attempt is made to pinpoint the major factors that have guided the final choices. The Rion Antirion bridge is exemplar in that respect: the foundation concept combines the simplicity of capacity design, the conceptual facility of construction and enhances the foundation safety. The design of these foundations was a very challenging task which required full cooperation and close interaction with all the parties involved: concessionaire, contractor, designers and design checker.

Jan 1, 2013

By F. Keith Jacobson

To be involved in the construction of a deep dredged caisson for a major bridge pier is one of the most rewarding and professionally challenging experiences one can have in the bridge construction business. That experience was doubled in the construction of the two deep dredged caissons for the Highway 82 Bridge over the Mississippi River near Greenville, Mississippi. The challenges and the construction risks associated with constructing these two dredged caisson pier foundations highlight the construction engineering innovation associated with major bridge pier construction. The 1,378-foot Main Span of the Highway 82 Bridge makes it the longest cable stayed bridge span over the inland rivers of the United States. The main piers for this bridge are supported on two dredged caissons measuring 80-feet by 122-feet in plan, founding 200-feet and 170-feet below the river surface. The challenges of constructing these caisson structures, sinking them through 70-feet of water to the river bottom and then excavating and further sinking them to the founding grade without exceeding the design tolerances, were enormous. The construction engineering opportunities for innovation included major breakwater structures to create a friendly environment in 11 ft/sec currents, the first time use of Articulated Concrete Mattresses for river bottom scour control, unique air dome design to maximize the buoyancy of the caisson structure while floating, a caisson guide system to assure positive control and positioning of the caisson during the initial sinking phases, and a comprehensive sinking plan to assure maximum control and minimum risk. Many of the innovative solutions to the construction challenges on this bridge will be incorporated into future caisson construction projects on the lower Mississippi River.

Jan 1, 2013

By Scott M. Mackiewicz

This project includes replacement of the historic vertical-lift span Meridian Bridge (U.S. Highway 81 over the Missouri River) that connects Yankton, South Dakota with rural Cedar County, Nebraska. The new 76-foot wide, 1,590-foot long steel plate girder structure required the use of drilled shaft foundations that extended into the underlying Carlile Shale formation. Designers indicated that an individual drilled shaft capacity of about 2,000 kips will be needed at each of the river piers, and based on the subsurface information, 8 to 10-foot diameter drilled shafts extending to about 115-foot would be required for support of the bridge structure. An Osterberg Load Test was performed on one test shaft to determine the ultimate skin friction and end bearing of the Carlile Shale. This paper describes the design and installation of the load test drilled shaft as well as presents the load test results as compared with predicted design values determined using FHWA methods.

Jan 1, 2008