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By R. E. Miner, J. K. Jackson, T. L. Wilson

A study has been made of the transformation kintetics and morphology in gas-quenched Fe-5 pct Ni alloys. Massive ferrite or nlurtensite was found to form at temperatures in agreement with earlier results. Surface Preparation appeared to have the greatest effect in determining the type of transformation Product formed. Grain size change, subgrain morphology, and dislocation densities of massive ferrite were essen-tinlly invariant functions of cooling rate. The mar-tens~tic structures were typical of transformation in austenite grains of the order of the sample thickness. BY introducing the idea of a massive transformation in dilute iron-base alloys, Gilbert and Owen in 1962 served to stimulate a closer inspection of phase transformations in ferrous systems.' A wealth of literature has followed concerned with the morphology,2-5 transformation mode,2'3'6-8 and thermodynamics of transformations.2,5,9 interesting controversies have resulted from the experimental observations; closer attention has been paid to the definition of massive transformations and still to be resolved is the Ms temperature of pure iron. The purpose of this note is to report some observations made in a detailed kinetic and metallographic examination of the transformations that occur in gas quenched Fe-5 pct Ni. The results are pertinent to the Ms extrapolations that have been made for pure iron and the observed substructure of massively transformed alloys. PROCEDURE The material used in this investigation was cast as a 5 lb vacuum induction melted, carbon deoxidized heat. The ingot was hot worked to a strip 0.10 in. thick, decarburized, and cold rolled to final thickness. Specimens were punched to sample shape and decarburized in wet hydrogen at 600°C. The chemistry of test specimens is indicated in Table I. Samples 1 by $ in., by thickness were resistance heated and rapidly cooled in an apparatus as illustrated in Fig. 1. Similar helium quenching apparatuses have been described previously;2,6'10 the distinguishing feature of this apparatus is the nozzle geometry. Twin nozzles with three convergent-divergent, sonic ports were mounted perpendicular to the specimen for quenching purposes. The specimen temperature was monitored with an intrinsic 3 mil chromel-alumel thermocouple spot welded to the specimen and con- nected to an oscilloscope. A single switch stopped the current flow through the specimen, opened a gas flow solenoid valve, and initiated an oscilloscope sweep. Cooling rates were read directly from a photograph of the oscilloscope trace and the quenching rates quoted later were made at a point immediately prior to transformation on the trace. All quenching studies were conducted either under a vacuum of 10"-5 torr or a helium atmosphere. The sample geometry was chosen large enough to permit optical and electron microscopy to be performed on samples. The samples were electropolished for both types of examination in a perchloric-acetic solution. Electron microscopy was conducted on a HU 11A microscope operated at 100 kv. Dislocation densities were determined at the same general operating reflection (110) on foils thick enough to produce Kikuchi patterns. RESULTS AND DISCUSSION Transformation Temperature Observations and OD-tical Microscopy. The quenching results of this study are illustrated in Fig. -2(a). Samples which were treated in the as-decarburized condition transformed in a manner similar to that reported previously—a decrease in transformation temperature occurred as the quenching rate increased until a plateau region was reached. Within the scatter of the results obtained here, there was no break in the transformation temperature-quenching rate plot. This suggests no change in transformation mode. Further metallographic examination confirmed this observation. A martensitic transformation was obtained for similarly treated samples except that the surface was first electropolished. The Ms temperature was approximately 85°C below the plateau determined for the unpolished samples and cooling rates as slow as 2000°C per sec were adequate for producing marten-site. The transformation temperatures are in gen- / STRIP SAMPLE / COPPER I SAX/-/}' / CONNECTOR-----A f, SON|C poRTS AC LEADS 3j ]j"I rofe[ \ Mf/yinK/iKj''^ THERMOCOUPLE X-(^—iie"s*c? ' LEADS 1 INCH Fig. 1-—Schematic scction of gas quenching apparatus

Jan 1, 1970

By W. J. Houk, F. C. Hull

To clarify interpretations of grain structures and to assist in calculations of spatial grain size distributions, plane distribution curves have been determined for random sections through four regular polyhedrons approximating the shapes of metal grains. The characteristics of the distribution curve for the average metal grain are predicted. IT was realized early in the history of metallurgy that metals are polycrystalline aggregates and that the size and shape of crystals affects the properties of the material. Reaumur1 in 1722 employed the microscope to examine the fractured surfaces of steel and of white and gray cast iron and suggested a polyhedral arrangement of the crystals. The first extensive investigation of the form of crystal grains was carried out by Desch.2 He examined the disintegrated grains from a ß brass sample and noted that the number of faces per grain ranged from eleven to twenty and that the number of edges per face varied from three to eight and the maximum occurred at five. While it has been found practical to examine isolated grains only in exceptional cases, it is always possible to make a plane section through the metal and examine the shape of the grain sections on the plane of polish. Desch2 tried to determine the relation between the form of a polyhedron and that of its plane sections for comparison with distribution curves of numbers of sides per grain section of actual metal samples. The polyhedrons investigated were the rhombic and pentagonal dodecahedrons and the orthic tetrakaidecahedron. However, the frequency distributions of the number of sides of plane intersections were not sufficiently characteristic to decide which polyhedron most closely approximated the average grain in a metal. Determination of Statistical Shape of Grain in Space Scheil3 was interested in the problem of calculating the distribution of grain sizes in space from the easily measured distribution of grain section sizes on the plane of polish. Assuming that the grains were spheres and using the plane distribution curve for a sphere shown in Fig. 1, he employed a successive subtraction method to calculate the spatial distribution. In order to evaluate the accuracy of these calculations, Scheil and Wurst4 determined the actual distribution of grain sizes in space in their sample of ingot iron by polishing off successive layers and following every individual grain in a series of micrographs. From curves of mean radius of intersection of a given grain vs thickness of metal removed in polishing, Scheil and Wurst attempted to derive the statistical shape of a grain in space. Their calculated plane distribution curve for this shape is compared with the distribution curve for a sphere in Fig. 1. A table of values based on this curve was prepared for calculating spatial distributions of grains. The calculated and measured spatial distributions of their sample then agreed much better than when a spherical shape had been assumed. In the present paper, an attempt has been made to learn something about the average metal grain by studying in detail the effect of the shape of regular polyhedrons on the plane distribution of areas and shapes of areas produced by random sections through them. From the data presented below, it can be concluded that the plane distribution curve for the average metal grain differs in three fundamental respects from the curve derived by Scheil and Wurst. Polyhedrons Selected for Study The polyhedrons selected for the statistical study are illustrated in Fig. 2 and consisted of a cube, a figure formed by cutting off the corners of a cube at the midpoints of the original edges, a tetrakaidecahedron, and a pentagonal dodecahedron. The length of edge on any one figure is a constant. For the above models the edge lengths were 3.50, 4.00, 2.00, and 2.08 in., respectively. A cube was selected for one of the polyhedrons because of its simple geometry, because it is a form that by repetition can completely fill space, and because it represents a convenient degree of departure from compactness beyond which the shape of

Jan 1, 1954

By Charles Morgan

AN increased demand for brown iron ore in the Birmingham district during the past 18 months has caused renewed activity both in prospecting and mining these ores. In recent years the production in Alabama has ranged from 41,559 tons in 1932 to 639,351 tons in 1928. During the last 9 years about 83 per cent of the total brown ore produced in the United States has come from Alabama (Tables 1 and 2).

Jan 1, 1937

By John Wulff, R. Buehl, H. Hollomon

Although the main features of the transformations occurring in 18-8 have been published already, certain conclusions merit questioning and discussion. The questions may be summarized as follows : 1. If ferrite is formed by cold-working austenite, what happens to the carbon with which the ferrite and austenitc are both presumably supersaturated? 2. What is the nature of the alpha-ferrite formed at grain boundarices by chromium-carbide precipitation at these boundaries?

Jan 1, 1940

By R. Buehl, John Wulff, H. Hollomon

Although the main features of the transformations occurring in 18-8 have been published already, certain conclusions merit questioning and discussion. The questions may be summarized as follows : 1. If ferrite is formed by cold-working austenite, what happens to the carbon with which the ferrite and austenitc are both presumably supersaturated? 2. What is the nature of the alpha-ferrite formed at grain boundarices by chromium-carbide precipitation at these boundaries?

Jan 1, 1940

By Robert T. Hill

PHYSIOGRAPHICALLY, Mexico provinces, which are, in a manner, distinct economic areas. These may be denominated, (1) the Gulf coastal plain; (2) the Cordilleran plateau; (3) the Sonoran, and (4) the Tehuantepecan province. Fig. 1 shows the approximate boundaries of these provinces. The first is the continuation of the coastal plain of Texas and the Gulf region in general, which, except for prospective oil and lignite, has little of interest for the mining engineer.

Jan 1, 1902

By William P. Dyrenforth

The principle of electrostatic separation is discussed and elaborated on by dividing into the three main mechanisms of electrification as applied to separation of solid substances, i.e., (1) contact electrification, (2) electrification by conductive induction, (3) electrification by ion bombardment. Types of equipment used for electrostatic processing are described and the effects of humidity mentioned. Processing of iron ore, titanium minerals, rare earths and cassiterite is discussed and some existing plants are described.

Jan 1, 1978

By R. E. Boehler, N. C. Ludwig

At Buffington Station, Gary, Ind., Universal Atlas Cement operates fourteen 8 x 10Y2 x 155-ft cement kilns in mill 6 and two 11 x 360-ft kilns in the Harbor plant. The No. 11 and 12 kilns in mill 6 are equipped with Manitowac recuperator sections. This report describes studies in measuring exterior shell temperatures on several of these kilns and the development of a traveling radiation pyrometer with certain novel features.

Jan 2, 1960

MOWRY BATES, ? Tulsa, Okla.-In the first part of this paper the author says: "In an unpublished paper on Water Problem in the Augusta Field, S. K. Clark reaches the following conclusions: (1) That the great amount of water present is bottom water, occurring in the Varner sand, the main producing or the 2500-ft. horizon. (2) That the only striking connection between structure and water is in the area of the marked

Jan 4, 1919

By E. E. Donath, W. L. Crentz, J. D. Doherty

The principal washing problems in preparing coal for the synthetic fuel industry may be stated as: (1) ash removal for the Bergius process; and (2) sulphur removal for the Fischer-Tropsch process. A study is made of the effect of ash on oil losses during the elimination of the nonliquefiable portions of the coal in the hydrogenation process. The oil loss increases with ash content and results in increased consumption of coal, hydrogen, and power.

Jan 4, 1950

Executive SIDNEY J. JENNINGS, Chairman GEORGE D. BARRON J. E. JOHNSON, JR. EDWIN LUDLOW ROBERT M. RAYMOND Membership. EARL EILERS, Chairman. LEWIS W. FRANCIS J. E. JOHNSON. JR. LOUIS D. HUNTOON ARTHUR L. WALKER Finance GEORGE D. BARRON, Chairman CHARLES F. BAND BENJAMIN B. THAYER Library E. GYBBON SPILSBURY,1 Chairman ALEX C. HUMPHREYS3 GEORGE C. STONE2 J. H. JANE WAY4 BRADLEY STOUGHTON Papers and Publications BRADLEY STOUGHTON, Chairman

Jan 8, 1918

By William E. Ford, Edward Salisbury Dana

I. Sul~harsenites, Sulphantimonites, etc. In these sulpho-salts, as further explained on p. 320, sulphur takes the place of the oxygen in the commoner and better understood oxygen acids (as carbonic acid, H2COs, sulphuric acid, H4S04, phosphoric acid, H3P04, etc.). The species included are salts of the sulpho-acids of trivalent arsenic, antimony and bismuth. The most important acids are the ortho-acids,

Jan 1, 1922

By M. R. J. Wyllie

In a recent publication1 wetting phase relative permeability was exvressed as: and it was stated that a similar expression applied, mutatis mutandis, to non-wetting phase relative permeability; i.e., In Equations (1) and (2), Sw and S0 are respectively the wetting and non-wetting phase saturations as a fraction of the pore volume; PC is the capillary pressure; I; the wetting phase electrical resistivity index; IN, the analogous non-wetting

Jan 1, 1951

By M. R. J. Wyllie

In a recent publication1 wetting phase relative permeability was exvressed as: and it was stated that a similar expression applied, mutatis mutandis, to non-wetting phase relative permeability; i.e., In Equations (1) and (2), Sw and S0 are respectively the wetting and non-wetting phase saturations as a fraction of the pore volume; PC is the capillary pressure; I; the wetting phase electrical resistivity index; IN, the analogous non-wetting

Jan 1, 1951

By P. R. Kneitz, G. Yoshikado, D. Zayakov

The design and analysis of a circular, domed powerhouse for Pacific Gas and Electric (PG&E) Company's Kerckhoff 2 Project is described. Exploration, geologic stress determinations, mechanical properties, reinforcement and instrumentation are addressed briefly. The analyses of the circular, domed cavern and the comparison of predicted and field deformations are presented in somewhat more detail. The behavior of the completed powerhouse cavern has been found to be substantially as predicted by the analysis.

Jan 1, 1982

By William A. Mitchell

AN X-ray diffraction pattern for "calcined cold precipitated ferric oxide" is reproduced diagrammatically along with data for other iron oxides by R. C. Mackenzie.1 This pattern, which shows spacings higher than those for any other form of iron oxide, was obtained from material prepared and photographed at several different times over a period of weeks, but later attempts to reproduce the results were unsuccessful the pattern of hematite being obtained every time.2

Jan 9, 1953

THE metal iron has physical arid chemical properties which are some- what different from those of steels, but a knowledge of the pure metal is a useful starting point in studying the behavior of steels. Solid iron exists in two different crystalline forms, called alpha (a) and gamma (?) iron the former being the ordinary form at room temperature. When heated above the "A2 point," 769 C (1416 F), the metal becomes nonmagnetic, and at the "A3 point," 911 C (1672 F), it undergoes a change in crystalline form to become gamma iron. 111 the range 769 to 911 C, it is sometimes called beta (ß) iron to distinguish it from the magnetic alpha, but the two are identical in crystal structure. When gamma iron is further heated to 1392 C (2538 F), it changes into delta (d) iron, which is identical with beta or nonmagnetic alpha iron. Pure iron melts (in an inert atmosphere) at 1536 C (2797 F); the melting point is generally lowered by alloys or impurities. PHYSICAL AND THERMAL PROPERTIES OF IRON Many of the properties of iron undergo abrupt changes at the transition temperatures.1 For example, in heating through the A3 point, a sudden shrinkage in volume occurs. Similarly, melting is attended by sharp physical changes such as an increase in volume. Table 16-1 contains a summary of the measured physical properties of pure iron at several temperatures. Usually the properties change smoothly with the range of stability of a given form, but this is not always true. For ex- ample, the specific heat reaches a sharp maximum at the A2 point al- though no transformation occurs. (See Fig. 14-1.) Solvent Powers of Liquid Iron. Liquid iron is capable of dissolving most of the other metals and many nonmetallic elements as well. Of the metals that are liquid at the melting point of iron, only lead, silver, and bismuth refuse to dissolve to an appreciable extent. Table 16-2 contains a list of the common elements classified with respect to their solubility in liquid iron. Those which are very soluble or practically insoluble require no further discussion, but several of the nonmetals that are gases and exhibit limited solubility are of considerable importance to us and merit more detailed consideration.

Jan 1, 1964

By J. Kent Smith

THE object of this investigation was to ascertain the effect of varying percentages of beryllium upon pure copper and the properties of the resultant alloys in their softest condition, the effect of heat hardening on them, and the extents to which these properties could be augmented by different combinations of heat hardening and cold rolling. The data compiled in this paper represent partial results of continuing work done by the writer during the years 1930 and 1931, which was a continuation of the unpublished ground work incepted in the laboratory of the Beryllium Corporation of America by H. B. Pulsifer in the year 1926. A short bibliography on beryllium alloys is appended to this paper. It has, of course, long been known that copper subjected to cold work is hardened and strengthened to a considerable extent, furthermore it had been qualitatively noted in previous experiments that copper-beryllium alloys seemed to take on hardness and strength as the result of cold work at a greater rate even than does plain copper. It was decided therefore to endeavor quantitatively to determine such rate of increase, as also the relative increases by combinations of cold working and heat hardening. The results are summarized in Tables 3, 4 and 5. A preliminary series of experiments had indicated that by an exposure to the heat of 575° F. for 2 1/2 hr. age-hardening of a 2.50 per cent beryllium-copper alloy took place. Slab ingots of nine different beryllium-copper alloys were prepared under identical conditions by means of the addition of a previously prepared 12.5 per cent beryllium-copper alloy to well melted and deoxidized pure copper. The ingots were then reduced by hot rolling to 12 gage (about 0.080 in.). These strips were heated to 1450° F. and quenched in cold water, and thus brought to their softest condition. (See Table 1.) Strips were next "precipitation-hardened" by reheating to a definite temperature. Similar strips to those itemized in Table 1 (which had been quenched from 1450° F.) were reheated for varying periods of time at 575° F. The hardness figures show that a metastable condition, of which the range of stability is dependent entirely upon time at the given temperature, begins to be noted in copper samples containing as little as 0.85 per cent beryllium. It is extremely noticeable in samples containing

Jan 1, 1932

By K. J. Rosengren

INTRODUCTION Mount Isa Mines Limited operates a major mining complex at Mount Isa in northwest Queensland, Australia. The location is arid and remote, some 600 miles distant from the nearest port of Townsville on the eastern coast (Fig. I). Current mine production is 6 million long tons per annum comprising 3.8 million tons of copper ore and 2.2 million tons of silver-lead-zinc ore. Copper ore production is scheduled to increase to 5.8 million long tons per annum by 1973 and a new silver-lead-zinc mine is being developed at Hilton, 13 miles north of Mount Isa. The Mount Isa and Hilton orebodies occur in a single stratigraphic member, termed the Urquhart Shale. This shale is conformable with several other sedimentary formations striking north-south and dipping approximately 65º west. The silver-lead-zinc orebodies occur in bands conformable with the shale bedding and tend to be of tabular shape, varying in width from a few feet to nearly 200 ft. The copper orebodies occur in breccia bodies, locally known as "silica-dolomite", within the Urquhart Shale and tend to be more irregular and massive with widths up to several hundred feet. The detailed geology is described by Bennett (1 2). At present, production comes almost entirely from underground operations with only about 25,000 tons per year of carbonate ore from open pit operations. The mining method used in the copper orebodies is sublevel open stoping with pillar recovery by pillar blast before stope filling or by sublevel caving after stope filling. A large primary sublevel caving operation was also carried out until recently in one of the orebodies. The wider lead orebodies are mined by sublevel open stoping, with or without pillar recovery, while cut and fill stoping is used in the narrower orebodies. Details of the mining methods are given by Davies (3). The company's interest in open pit mining stems from a large open pit which was mined out in 1965 and a further large open pit planned for future production. In addition, the company is currently evaluating several large ore deposits in Australia and New Guinea. All of these orebodies would be mined by open pit methods and rock mechanics studies of slope stability are now a standard feature of all open pit evaluations.

Jan 1, 1972

By Eugene F. Poncelet

GLASS squares compressed on edge by steel jaws in poor contact with them developed jagged "partial-contact" cracks caused by the formation of local tensile stresses. Compressed by steel jaws in perfect contact, they developed smooth "release cracks" during release of the pressure, caused by the formation of local tensile stresses during the release of the pressure. All these cracks were parallel to the pressure. A Microflash photograph of a disintegrating specimen under sufficient pressure reveals a network of fractures roughly normal to each other, also "release cracks" and a disintegration cloud. The Griffith theory is amended to account for the formation of a first crack. A new theory, based on the theory of thermal agitation and wave propagation, is proposed to account for the progress, velocity and forking of cracks. The network of fractures is shown to have been caused by reflection at a free boundary of pressure pulses emanating from a first crack. Postulating equal distribution of energy in the pulses emitted on either side by a crack in particles, the smaller fragments are shown to continue fracturing preferentially while some of the coarser fragments remain as residual pieces. As comminution of the smaller fragments proceeds, the solid is reduced to a collection of residual particles of smaller and smaller sizes, accounting for the disintegration cloud. EXPERIMENTAL PROCEDURE Apparatus A crushing device was built, consisting of a steel frame and two polished, hardened steel jaws to crush plate-glass samples. This device was placed between the plates of a hydraulic press (Fig. I). For centering the pressure, the upper jaw was guided vertically and provided with a rounded top. Later it was replaced by a steel jaw ground out of a 2 1/2-in. steel ball, the lower surface being ground to an optical flat (Fig. 2). Four rollers were used to eliminate side thrust. Screws and centering blocks served to center the specimen in the crushing device. Hard steel shims placed under the shoulder of the upper jaw limited the "follow through" of the jaw after failure of the specimen. Stress distribution was first examined with a polariscope mounted on an optical bench, using monochromatic light. It was found convenient to mount polaroid, quarter wave and monochromatic plates directly on the device itself. A Microflash unit* was used as light source for the photographs. A gold-paint pattern was fused on the plate-glass specimens and connected into the spark-

Jan 1, 1944