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By J Poniewierski, Varcos D

Efficient blasting requires constant vigilance with respect to the actual layout being used in the field. Objective measurement techniques are required in laying out a pattern as the 'by eye' or 'thumb suck' methods cannot guarantee consistent results in layout. Erratic blast results are the consequence of such an approach. In a case study at Sons of Gwalia mine, it was demonstrated that incorrect front burdens had a snowballing effect on otherwise carefully laid out blasts, resulting in both excessive amounts of boulders caused by preconditioning of bench fronts and tops, and tight digging. Both problems caused lower excavator productivity and excessive excavator damage, as well as making it difficult to set out subsequent blasts correctly. Several field measurement methods are available to aid in determining correct blast layouts and one is described in this paper.

Jan 1, 1994

By N Takamatsu

The environments surrounding the iron and steel industry have changed greatly in recent years. Reported in this paper are the technologies adopted by the Japanese iron and steel industry to fititself to change in global steel demands, degradation of iron ore and coal, prolonging service life of the facilities and requirements of energy saving. In addition, innovative technologies for CO2 emission control in iron making processes are also discussed.

Jul 11, 2011

THE question of dealing with the small quantities of copper found in a great many of the purchased ores became a factor of importance when the Sulphide Corporation decided to refine its own lead bullion, as the presence of this impurity has a marked effect on the efficiency of the de-silverizing operations of the Parkes process. Removal of the copper from the base bullion.The copper is removed from the base bullion by drossing, which collects the copper, and at the same time has considerable gold, silver, and lead values. The drassing of the bullion is done in two stages-firstly, at the smelters; and secondly, in thecopper kettles at the refinery. In both cases a "wet" dross is produced, which is subsequently "sweated" in a suitable type of furnace. When "dry" the dross is raked out and stored until enough accumulates to warrant a nUl on dross in the small blastfurnace kept for that purpose. A typical assay of the "dry" dross is as follows...WORKING THE DROSS UP TO LOW-GRADE CU-PB MATTEThe accumulated dross is treated in a small blast furnace with the necessary fiuxes, producing a low-grade Cu-Pb matte and base lead bullion.

Jan 1, 1920

By James CH

For drainage sediment to be used as a successful sampling medium in reconnaissance geochemical surveys, the length of any dispersion train from a typical target must be great enough for it to be detected by a widely spaced sampling pattern, and must also be homogeneous enough to avoid it being missed by the unfortunate selection of a random low value sample. Elements which occur in stream sediments in the form of discrete heavy minerals present two special problems in this regard. Since the element is concentrated into a few particles, the medium is extremely heterogeneous, which makes representative sampling impossible unless very large samples are taken, while the high specific gravity of such grains leads to their being concentrated in traps along the stream bed. Several ways of overcoming these difficulties have been suggested. Among these the "schlich" test, in which heavy material obtained by panning is taken for analysis is among the most popular. However, the results of the present study indicate that while this method improves the nature of the patterns obtained, they are still far from satisfactory. Alternative methods of sample preparation, including the taking of light material for analysis, appear to provide better answers to the problem. In the area studied this approach eliminated most of the "noise" associated with the data obtained by other methods, as well as giving an extended dispersion pattern.

Jan 1, 1986

By Lock PR

The Silver Swan nickel mine is located at the Black Swan Nickel Project, 53 kin north east of Kalgoorlie, Western Australia. The Silver Swan orebody is a massive sulphide nickel deposit dipping 70¦ east with an average in situ grade of 14 per cent. Mining of the massive orebody is by Mechanised Ramp Cut and Fill (MRCF). A mining recovery of 98 per cent and minimising dilution are primary goals in extracting the high-grade ore. Placing a distinguishable marker bed (working platform) on rock fill was identified as a key method to achieving these goals. Gravel from a pit located onsite was considered the most suitable material for the marker beds. Research undertaken to design the marker beds using the gravel revealed conventional methods used in mining would not suffice, but that road stabilisation methods could be a viable alternative. Trials used a road recycler to mix cement and gravel in situ and several test beds were constructed on the surface to determine the final design. The trials attempted to replicate a marker bed's life cycle of construction and placement and mucking of ore from the marker bed.

Jan 1, 1998

By Y Peng, D Wannas

In the fine particle flotation technologies being developed today the fine hydrophilic (gangue) particles are usually well dispersed. These highly dispersed fine particles can be recovered into the flotation froth product by mechanical entrainment. Flocculation of hydrophilic particles caused by polymer depressants could potentially reduce the mechanical entrainment of these particles. This paper reports testwork completed on fine particles of several solids, iron oxide, hydroxylapatite, galena and sphalerite, as well as on a relatively coarse quartz sample (-75+38 ¦m). Dodecylamine was used as a collector for the quartz, and several dispersants and polymer depressants, including sodium silicate, sodium metaphosphate, zinc sulfate, potassium dichromate, corn starch, corn dextrin and carboxymethyl celluloses (with molecular weights of both 700 000 and 80 000) were used as flotation modifiers. The major part of the testwork involved flotation tests in a 200 ml flotation column. Both water and solid recoveries were recorded. The degree of flocculation and dispersion was determined by settling tests in 250 ml graduated cylinders. It was observed that flocculation of the fine hydrophilic particles significantly reduced their mechanical entrainment, while dispersion severely aggravated it. Thus, in the flotation separation of artificial mixtures of the -75+38 ¦m quartz and fine iron oxide or hydroxylapatite, polymer depressants that caused flocculation were found to perform better than the ones that did not cause flocculation.

Jan 1, 2005

By Sharpin PC

The countercurrent gas-solid-heat transfer during the drying of brown coal briquettes in the pilot carbonization plant at Morwell has been analysed and theoretical gas and solid temp-erature distributions through the drier have been calculated. Although the calculations rest on several simplifying assump-tions, to be corrected as the experimental work develops, the theoretical temperature distributions compare well with those observed in practical operation. Valuable conclusions are reached as to the effects of changes in drier operating con-ditions on the rate of drying of the briquettes which-controls the 2 strength of the char produced. The analysis shows why a limitation was reached in the improvement of char-strength in the pilot plant in 1961 and a prediction is made of ' a way ' in ' which the limitation could be overcome.

Jan 1, 1963

Japanese pig iron production in 1973 registered about 90 million tons. As clearly seen from the productivity (2.04 t/m3/D), and fuel ratio (494 kg/t-pig), the Japanese steel industry has maintained quite high levels of efficiency in blast-furnace (BF) operations. Among the many factors which have contributed toward these high levels of efficiency, the use of high quality coke is very important. The Japanese steel industry imports about 85% of its metallurgical coals from various countries of the world, including Australia. The effective use of these metallurgical coals of various origins in accordance with their re- spective properties is most essential for maintaining coke quality. This paper describes coking properties of various metallurgical coals and blending techniques based on these coking properties, in relation to the specifications of coke quality required for efficient BF operations. This paper also describes briefly new technology for expanding the scope of the use of coking coals.

Jan 1, 1975

Attention is drawn to the largest eruptions with dense rock equivalent (D.R.E.) volumes approx-imating 50 km3. These have been strongly clustered during the last 40 000 years, with 11 recognised in the period 35 000 to 22 000 years ago, and 10 in about the last 9000 years, but none in the period 22 000 to 9000 years ago. With the latest such eruption, at Tambora, only 175 years ago, it is likely that we remain in a period of increased activity. During the last 100 000 years, roughly the period during which modern Homo sapiens has existed as a species, there has only been one eruption an order of magnitude larger (>_ 500 km3 D.R.E.). This took place at Lake Toba, Sumatra, about 75 000 years ago, and is estimated to have deposited ash to a thickness of a centimetre or so in parts of Ethiopia, Somaliland, Saudi Arabia and Iran, and to a thickness of a few millimetres in the eastern Mediterranean. The average interval between global eruptions of this magnitude is probably about 40 000 to 50 000 years. Insufficient work on the Quaternary history of volcanoes has been carried out to suggest where the next such eruption might occur. At Yellowstone, which has been well studied, the average interval between very large explosive eruptions is about 700 000 ¦ 120 000 years.As a prerequisite for magnitude-frequency analysis of eruptions, and hazard and risk impact assessments, it is important to classify past eruptions in a consistent manner. In an attempt to find a universally applicable method to estimate order of magnitude D.R.E. volumes from the distribution of airfall tephra, an empirical correction has been derived for the elongation of tephra dispersal fans due to wind. Dispersion distances for various thicknesses of tephra, recalculated for windless conditions, have been obtained from a study of about 40 tephra isopach maps for which D.R.E. volumes have been calculated, and a range of distances derived, equivalent to D.R.E. volumes from 106 m3

Jan 1, 1990

By Wooltorton B

Highwall failures in surface coal mines in Queensland occur as circular slips through weak and weathered material, or as bilinear slides on sub-horizontal surfaces and steeply dipping joints. Weak horizontal planes occur in the Permian-Tertiary unconformity or on bedding surfaces within the Permian Coal Measures. Sub-vertical movements occur along rock joints and tension cracks induced by stress relaxation after excavation. Blasting also introduces new fractures and causes movement along existing rock discontinuities. Critical factors for stability include the dip direction of potential failure surfaces, shear strength of the rocks, damage due to blasting prior to highwall excavation, groundwater conditions, the type and performance of clays on shear surfaces, and pit geometry.

Jan 1, 1981

Comparatively recent Tasmanian legisla tion established a series of rigid control standards for environmental protection just as ma spectacular expansion of the mining industry was nearing completion. Upgrading existing protection to obtain the necessary licence to operate under these new regulations required further major works and involved a considerable outlay of non- productive capital at a time when escalating costs and falling metal prices were straining economic efficiencies to the limit. Late in 1974 a major environmental protection scheme was commissioned by the Electrolytic Zinc Company of Australasia Limited at Rosebery on the West Coast of Tasmania. This 4 million dollar project was specifically developed by the Company ahead of and to meet the new standards for control of total effluents discharged from its zinc-lead -copper-pyrites mine and concentrator.

Jan 1, 1977

By Wright R. J

The Commission called tenders for a four boom hydraulic jumbo, plus basket, on an art- iculated carrier in Sept. 1977. Atlas Copco submitted the successful tender in Jan. 1978 for the supply of a three boom jumbo, plus basket. The Promec TH470 jumbo was commiss- ioned in the 2000 m long Sophia tunnel in Nov. 1978. Adequate spare parts were not available during the first three months of operation and the hammers could not be overhauled at the recommended interval. One hammer was removed after drilling 13 600 m due to a crack in the intermediate housing. Tests were conducted with different types of drilling consumables. Both rope and Hi-teed threads were tested and found compar- able. The average penetration rate in the granite was 1.1 m/min. Initially the drillers were not experienced enough to operate the BUT 15ERH booms without causing damage to the booms and hoses. Drilling deviation espec- ially of the perimeter holes was greater than expected. It is now obvious that greater attention must be given to attracting, train- ing and retaining the right type of operator and maintenance fitter.

Jan 1, 1981

By Dendyuk TV

The possible use of combined (flotation/magnetic separation and magnetic separation/flotation) technologies involving the new flotation reagent systems for upgrading the iron ore concentrates, low grade manganese products and beneficiation of graphite-bearing dusts from integrated iron-and-steel works has been shown. It has been found that the absence of magnetic flocculation phenomenon worsens the reverse cationic flotation of oxidised iron ore concentrates and direct flotation of low-grade manganese products which require the use of modifiers possessing the flocculating properties. The synergetic mixtures of polymers have been proposed to be used as modifiers, ie polyacrylamide (PAA) with carboxymethyl cellulose (CMC) and polyacrylamide with industrial lignosulphonates (LST)

Jan 1, 1993

By M D. Goodz, Wright R. F

This paper highlights the importance of accurate observational technical reports compiled by Mining Geologists and Engineers. Before uncovering the original reports in July 1992, all previous investigations discounted returning to old mining areas on the belief that all operations were suspended because they were 'unpayable'. However, the detail of the original reports removed any doubt of the economic value of retrieving remnant ore.The important feature was that the description of 'unpayable' by GMA could be equated to 11.6 - 35 g/t over the history of the mine. On the basis of these reports the Morning Star mine has been re-opened.

Jan 1, 1993

By Sen A. K

The Chiria Iron Ore deposit falls within the well-known Horse-shoe-shaped Singhbhum-Bonai-Keonjhar belt in India, where most of the deposits supplying ore to various steel works of Steel Authority of India Limited (SAIL) and Tata Iron and Steel Company (TISCO) are located. With an estimated reserve of about 2000 million tonnes of ore (at 55 per cent Fe cut-off) spread over four contiguous blocks, it is the largest iron ore deposit in India and one of the largest in world. The present study is confined to only one of the four blocks of Chiria viz North Block, comprising an area of 2.11 km2. `Corporate Plan 2005' of SAIL envisages development of a large open cast mine at Chiria to meet its enhanced requirement of iron ore by 2001-02 AD.

Jan 1, 1995

By Martin T

High methane content of the medium volatile metallurgical coal mined from the Coal Basin mines causes very difficult mining conditions. Rapid desorption into the mine ventilation system limits coal production, requires huge fresh air quantities and creates mine safety problems. In workings deeper than 2000 ft (600m) gassy coal and heavy cover create outbursting conditions. Cross-measure methane drainage has reduced ventilation requirements on advancing faces, but degasifica- tion of virgin coal is needed to improve mining Conditions.

Jan 1, 1982

By Carter NB

A statistically-designed experimental program has been used to study compositional and processing variables which influence the development of strength and reducibility of iron ore pellets. The effects of chemical composition and processing variables were investigated by indurating laboratory-made green pellets, of known composition, under approximately isothermal conditions in a pot- grate simulator. Some findings from a six- variable study are summarized in the form of contour diagrams and emphasize the importance of interactions between the variables. Production of strong, highly reducible pellets is possible over a considerable range of combinations of temperature and firing time. Abrasion index (AI) and cold compression strength (CCS) improve as both these variables increase, but reducibility (R) declines, so a compromise is required. When the lime level is too low to form enough slag for bonding, the AI and CCS may be inadequate. Larger additions of lime tend to improve AI and CCS, with only slight effects on R. Finer grinding of the balling feed (i.e. higher Blaine index) tends to improve Al and CCS without

Jan 1, 1980

The first mining in Western Australia probably commenced some 40 000 years ago when Aborigines arrived and began quarrying stone for tools and weapons, and ochre for decoration. The earliest documented mining by European settlers took place in 1850 on a small lead vein in the bed of the Murchison River, reported by the explorer A C Gregory. However, it was the discovery of gold in the Kimberley region in 1885 that first drew wider attention to the State's mineral potential.

Jan 1, 1992

The treatment of the Broken Hill ores has,undergone many changes during the last ten years, and it may be of interest to some of the members to know what are the main lines on which the Proprietary Mine works at present. It must be understood that the want of absolute uniformity in the treatment amongst the various mines at the Barrier does not prove that some of the mines are working on wrong lines, for the ore is not exactly the same along the whole line of lode; this necessitates a variation in treatment, although generally only in detail.At the Proprietary Mine the ore is all mined by contract the miners are paid so much per ton for clean ore. The ore in the mine in most stopes is mixed with gangue, and the inclination of the uliners is, of course, to mix gangue with the ore, so as to be paid for as large 3 tonnage as possible. This is quite natural clean ore is easily distinguishable from clean gangue, but most lumps are a mixture of clean ore and gangue in varying proportions. The miner will naturally throw into his heap pieces which he considers still good enough, whilst the management may consider these pieces just a trifle too poor; consequently a check must be kept on this.This necessitates the first operation to which the ore is submitted. 'The trucks tare 51 cwt.; average load 21 cwt.), as they are loaded underground, have a ticket attached::showing to whiyh contract they belong on arrival at the top of the shaft they are passed over a weigh bridge...

Jan 1, 1907

By Vynne J. F

Drill monitors for blasthole and exploration drills have been available to the mining industry since the 1970s. The early monitors were pen strip chart recorders which were developed for the oil drilling industry and adapted to mining. They recorded drilling parameters such as depth, pull-down pressure, torque, RPM, and bailing air pressure. While these recorders could generate a large volume of paper, the amount of useful data was minimal. The data was not summarised and required an engineer to interrupt the chart traces. Being a mechanical recorder, the devices were also susceptible to frequent failures.

Jan 1, 1993