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By Terence P. Holman

Micropiles are employed to retrofit existing foundations, including underpinning prior to future construction operations and resupport of existing structures that have experienced distortion and settlement. This paper presents analyses of the two case histories requiring the use of micropiles in these applications. The first case history involves micropiles used to resupport a settled pump station next to an excavation which had suffered basal failure and ground loss. A compression load test pile experienced plunging failure which, after analysis of the strain-gauge data acquired during the test, was attributable to a greater degree of disturbance to the subsoils beneath the site than anticipated. After construction of the micropiles around the pump chamber a synchronized jacking system was used to lift and right the 320 kip chamber structure, followed by resupporting it on the newly constructed piles. The second case history entails the use of micropiles for direct underpinning support of existing columns prior to a utility tunnel installation within an existing high-bay warehouse structure. The design constraint that most significantly affected the successful completion of this project was the desire to bond the new piles into the existing reinforced concrete foundations. As a result of the coring method through the footing, the ultimate bond stress measured during a pullout test was more than twice that assumed in the design. Monitoring of the underpinned columns during trench excavation indicated that the system performance was acceptable. These case histories reinforce the concept that lower capacity micropiles can provide a rapid means to underpin and retrofit existing structures.

Jan 1, 2007

By M. Meckkey El Sharnouby

In this paper, the results of full-scale field testing of reinforced helical pulldown micropiles (RG-HSP) installed in clayey till soils and resting on sandy soils are presented. Piles were tested under monotonic and two way cyclic lateral loadings. Effect of different loading setups on the results is demonstrated. The factors affecting the piles' performance are discussed. It was found that under monotonic loading the piles were able to sustain displacement up to 50% of the grout shaft diameter. Under low cyclic loading levels, the piles did not suffer degradation in the performance. Also, the degradation rate during cyclic loading increased with the increase of the load level. The experimental results show that the reinforced helical pulldown micropile is a reliable foundation option for lateral monotonic and cyclic loading applications.

Jan 1, 2011

By Alberto Carmona Rosell, Sri Ram Ramankutty

"The installation of Bored Piles and Diaphragm Wall under slurry using tremie raises quality concerns on the integrity of concrete. It is vital to understand the effects on concrete integrity during concrete pouring process. This paper intends to unveil to what extent the compressive strength of the concrete pour is affected in contact with drilling fluid still. Another important angle of analysis proves whether the inclusion of solids particles of un-hydrated fluid could have impact on the concrete compressive strength. The testing comparing the response of concrete compressive strength when drilling fluid is included into the concrete mix altering the water/cement ratio by 5%, 20% and 30%. Comparative results are analysed between two different hydrated slurries namely sodium activated Bentonite and 3rd generation synthetic polymer.1. INTRODUCTIONSoil stabilization is the base for a successful deep foundation execution. The G3 System Slurry developed by Ground Engineering Operations (GEO), with its third generation polymer, namely PolyMud®, is an innovative and unique alternative to the mineral based slurries for soil stabilization, enhancing the quality and integrity of the underground foundation structures. It optimises the production rate of work progress and cost as well. At the same time, PolyMud® slurry is proven to be environmentally friendly.Guaranteeing the maximum quality of the foundation elements according to the initial design is one of the most important objectives and a concern for the foundations contractors. In order to fulfil the project expectations in this aspect, any incident that could compromise the designed concrete integrity and capacity must be avoided.GEO, has carry out its own research regarding effects on the concrete compression results if drilling fluid intermixes with fresh concrete while pouring. To shed light in this regard, GEO, in collaboration with CML (Concrete Materials Laboratory) Sdn. Bhd., carried out empiric tests that analyse this particular event from different perspectives, bringing up the corresponding results that will be studied and commented in this article."

Jan 1, 2015

By James S. Graham

Marine design and construction methods are presented on the caisson foundations for the tower piers at the Brooklyn, Ben Franklin, Delaware Memorial 1st, Tappan Zee, Walt Whitman, Throgs Neck, Verrazano Narrows, Delaware Memorial 2nd, and Newport Bridges. All of the bridges are founded on caissons, bearing on bedrock, soil, or piling. Caissons at the Tappan Zee Bridge are partially supported by piling and partially by buoyant forces. General subsurface conditions for each are provided. The purpose of this paper is inform engineers how bridge foundations using caissons were built over major waterways in the Northeastern USA in the past, anticipating a surge of new bridge construction in the near future.

Jan 1, 2005

By Chul Soo Park, Juhyung Lee, Duhyun Baek

"In this study the preliminary design of suction pile as the supporting system of the concrete floating structures was performed at the offshore pilot project area in Korea. The suction pile of the floating structures has to satisfy the lateral resistance against external force evaluated from the marine and structure conditions, as well as the penetration ability according to the soil and seepage conditions. In the design, the required penetration depths for lateral resistance were evaluated with different diameters of cylindrical steel suction pile, and the design suction pressures at each penetrating depths were assessed through the comparison of penetration forces and penetration-resistances. Finally, the optimal dimension of suction pile for the pilot project area was proposed.IntroductionInterests in sea spaces have rapidly increased around the world due to limitations in use of lands. Such increase has resulted in construction of numerous marine structures aimed at expanding the use of sea spaces and developing marine resources. South Korea also needs to secure construction technologies for floating infrastructures on its relatively deep seas. Foundations for floating structures consist of anchors and mooring systems rather than driven piles or cast-in-place piles, due to limitations in equipment operation or economic feasibility. Anchors and foundations used on the sea include drag anchors and suction piles, but the suction piles are more widely used for reasons regarding uncertainties of calculation of bearing capacity and construction. Large-diameter suction piles are generally used to utilize fully their penetration ability, which is proportionate to the square of the foundation diameter, and the length-diameter ratio (L/D) does not exceed 6 (Randolph et al., 2005; Andersen et al., 2005). Recently, a design and construction technology using group suction piles consisting of medium-diameter suction piles and concrete pile caps is being developed as an alternative to the conventional large-diameter mono suction piles. In addition, pilot projects involving the group suction piles of mediumdiameter are currently being reviewed for the southwest coast area in Korea. In this study, therefore, preliminary design for installation of medium-diameter mono suction piles as the supporting system of the concrete floating structures was performed, and suction pressures, penetration forces and resistances, and lateral loading capacity with diameters were reviewed."

Jan 1, 2017

By Scott M. Mackiewicz

This project includes replacement of the historic vertical-lift span Meridian Bridge (U.S. Highway 81 over the Missouri River) that connects Yankton, South Dakota with rural Cedar County, Nebraska. The new 76-foot wide, 1,590-foot long steel plate girder structure required the use of drilled shaft foundations that extended into the underlying Carlile Shale formation. Designers indicated that an individual drilled shaft capacity of about 2,000 kips will be needed at each of the river piers, and based on the subsurface information, 8 to 10-foot diameter drilled shafts extending to about 115-foot would be required for support of the bridge structure. An Osterberg Load Test was performed on one test shaft to determine the ultimate skin friction and end bearing of the Carlile Shale. This paper describes the design and installation of the load test drilled shaft as well as presents the load test results as compared with predicted design values determined using FHWA methods.

Jan 1, 2008

By Franz-Werner Gerressen

In the changing construction environment clients are searching for new technology to complete their projects in shorter times. Manufacturers are therefore developing solutions to speed up established construction methods. The significant progress in recent years with the development of increasingly powerful drilling rigs is providing piling companies increase options for the execution of specialist foundation projects. The double rotary drilling methods are primarily used for the construction of pile walls as support for deep excavations. Typically these retaining walls are designed and installed as cased piles using the established Kelly drilling mode. However, more recently it is more popular to undertake these projects with the Cased Continuous Flight Auger (CCFA) system. This paper provides an overview of drilling with double rotary methods, in particular the monitoring during installation.

Jan 1, 2009

By Yoshinori Kurumada, Masaya Watanabe, Kenji Sasa

"The Port of Yokohama is strengthening its international competitiveness as a strategic container port in order to respond appropriately to global exchange and shipping demands. Thus, the Minami Honmoku main Pier is currently being developed. The high-standard container terminals MC-1 and MC-2 have already started their service, and the development of the container terminals MC-3 and MC-4 is currently in progress.Because the South Honmoku Pier plays an important role in waste disposal management of Yokohama, a final waste disposal site (controlled final landfill site) is being developed in Block 5 to provide long-term and stable reception of waste that will be generated in the city. For this project, a revetment with water-blocking properties and an extension approximately 1.7 km in length is being built in order to prevent water from leaking from the disposal site. The base part of the revetment will be subjected to foundation improvement using the Cement Deep Mixing (CDM) method in order to secure water shielding of the soft sediment underneath the water, prevent slipping of the seawall, reduce the amount of subsidence, and increase the foundation support force.This report presents a preliminary study on using CDM on reclaimed soil and the construction process of the development project of the disposal site in Block 5 of the Minami Honmoku Pier, which has been underway since 2007.ABOUT MINAMI HONMOKU PIERThe development of the Minami Honmoku Pier started in 1990. It was designed to develop high-standard berths with greater water depths in order to handle the increasing volume of foreign container cargo and growing size of vessels. Figure 1 shows the layout of Minami Honmoku Pier. In April 2001, the Phase 1 (MC-1 and MC-2) began services. This is the newest pier in Port of Yokohama.This pier has one of Japan’s largest terminal areas (40 ha) and is equipped with 22 row-type mega gantry cranes capable of handling the newest ultralarge container ships. The pier has a quay with a water depth of 16 m, which is the first in Japan. The pier is equipped with advanced facilities and equipment to let Port of Yokohama be internationally competitive and function as an international commercial hub. An innovative system for high-efficiency transport is currently being introduced; it includes the installation of waiting vehicle lanes and a reservation-based loading and unloading system.Since the fiscal year 2007, a new container terminal (MC-3) with a -20m deep quay capable of handling the increased size of container ships and the diversification of port logistics has been under construction and is nearly completed."

Jan 1, 2015

By M. Hesham El Naggar, Tony Sangiuliano, Alper Turan

"Bridge abutments supported on pile foundations are often constructed over weak and compressible soils. The consolidation settlements induced by the embankment loads are known to result in downdrag and lateral forces on the piles supporting the bridge abutments. The performance of a pile group including inclined piles embedded in consolidating soils was investigated numerically considering surcharge loads from approach embankment construction. A two-dimensional numerical model was constructed using commercial finite element software PLAXIS and calibrated against field measurements of the abutment movements observed on Brookdale Avenue Underpass Structure located on the Macdonald-Cartier Freeway in Ontario between Cornwall and the Quebec border. The soft soil model (SSM) was used to simulate the constitutive behavior of the compressible soil deposit. The SSM model parameters were determined based on the laboratory tests. Subsequently, time dependant development of downdrag effects was comparatively evaluated for vertical and inclined single piles as well as a pile group that included both vertical and inclined piles.Results showed that drag loads increased with the consolidation time. However, majority of accumulation of drag loads took place within first 120 days after installation of piles. The results also indicated that the shear forces and bending moments are controlled by the lateral spreading of foundation soil and their accumulation is proportional to consolidation time. The large axial strains caused by large downdrag forces are considered to have yielded the piles and this is a possible reason for unusual abutment movements. The results presented in this study are considered to be of interest to researchers and practitioners.1. IntroductionDeep foundation units are widely used for supporting bridge piers and abutments, where weaker surficial soils preclude shallow foundations. Particularly in Ontario, semi-integral and integral abutment bridges are typically supported on end-bearing steel driven piles. The construction of approach embankments over weaker, compressible soils results in significant vertical and lateral soil movements, which induce additional loads on piles supporting the abutments. In order to minimize such effects, preloading and surcharging are commonly employed approaches to avoid unanticipated settlements prior to the installation of piles. Other alternatives such as aggregate pier supported approach embankment are also being studied as the schedule restrictions imposed by preloading and surcharging becomes cost prohibitive (Turan et al. 2012)."

Jan 1, 2015

By Jim Cook

Arsenal Football Club required the development of a new home stadium in north London, subsequently named the Emirates Stadium. The proposed development comprised a 60,000 seat stadium, with associated facilities and a sports training centre. Described are the foundation solutions and piling construction techniques used, which take into consideration the potential impacts on existing above and below ground railway infrastructure and underground water structures. Methods used by the piling contractor to improve aspects associated with health, safety and quality are also described.

Jan 1, 2008

By Larry D. Olson

Research, hardware development, and field testing have been conducted on systems to allow easy and accurate determination of both foundation tip depth as well as the properties of the soils at and above the foundation tip. The nondestructive testing method used for tip depth determination is the Parallel Seismic (PS) method, while the soil properties are determined by a Cone Penetrometer Test (CPT). The research and development effort reported herein uses a novel combination of the two methods to allow a single piece of portable field equipment to perform both tests. A system has been developed and tested that includes a triaxial geophone and a hydrophone in the cone probe tip to allow collection of the PS data by a CPT rig without requiring a drill rig with hollow stem augers. Using the instrumented tip along with a standard instrumented CPT cone allows for the simultaneous determination of both the depth of unknown foundations and the measurement of soil properties along the length of the unknown foundation. The combined system allows for a more complete and accurate analysis of foundation capacity and scour susceptibility.

Jan 1, 2007

By Bill Zietlow

A micropile and soil nail underpinning system was installed to support a building immediately adjacent to a 25-ft deep excavation in downtown Salt Lake City, Utah. Both the building and the underpinning were instrumented to monitor deflections, rotation and crack growth. The underpinned structure consisted of a two story concrete masonry unit (CMU) building founded on shallow spread footings attached to a concrete high-rise building on spread footing two floors below grade. The face of the excavation was 10 in. in front of the underpinned building foundation wall. The underpinning system consisted of small diameter hollow bar micropiles installed with injection grouting techniques below the bottom of the excavation and attached to the underpinned structure by a concrete pile cap doweled into the existing footing. The lateral loads imposed by the soil under the underpinned structure were designed to be supported by the soil nail wall installed through the micropiles during excavation. The settlement monitoring instruments consisted of crack gages, optical survey prisms, high sensitivity vibrating wire water levels and biaxial vibrating wire tilt meters. They recorded maximum movements of approximately 0.1 in. of settlement, 0.05 deg. rotation (top of wall rotating away from excavation) and up to 0.08 in. of crack opening during the excavation until one month after the soil nails and shotcrete facing were completely installed. This movement was well within both the estimated settlement and the estimated settlement tolerance of the underpinned structure.

Jan 1, 2008

By Chris M. Haberfield

The design of side resistance of drilled shafts socketed into rock has traditionally been empirically based on the results of pile loading tests in which the side resistance can be isolated from the side resistance. In practice, this is achieved in one of several ways : loading the pile in tension, using a collapsible base, or by using a device such as an Osterberg cell to load the pile from the base. Although this approach has resulted in generally safe design practice, this has been at the expense of efficient design practice. Safety in design has been achieved through conservatism, which has been necessary because of the large scatter that is evident in the pile socket resistance database (Rowe and Armitage, 1984; Kulhawy and Phoon, 1993). Research at Monash University through the 1980's has been aimed towards understanding and then modelling the complex mechanisms of shear transfer at the concrete-socket interface of sedimentary rocks. Armed with such an understanding, the important factors which affect the strength of pile sockets can be isolated, and the reasons for the large scatter can be deduced. This paper briefly describes the research approach taken, and the main features of the design method and computer program which have now been developed. Some load-settlement predictions of the program are compared with the results of full-scale pile socket tests. The paper then presents the results of a numerical study which relates predicted socket a factors to unconfined compressive strength of the rock, socket diameter, initial normal stress and socket roughness.

Jan 1, 1996

By Jeffrey R. Hill

This paper discusses the use of micropiles for the rehabilitation of the following two structures: the Milwaukee Auditorium Theatre, in Milwaukee, Wisconsin, and the Cupples Ballpark Lofts, in St. Louis, Missouri. The paper focuses on the similarities and differences of the remediation techniques used for each structure. The discussion highlights the method of attaching the micropiles to each respective structure. Generally the paper discusses the micropile installation at each project with supporting photos, figures and data. Load testing at each project is also discussed, including the comparison of load test results for each project. The paper will focus on the load testing program at the Milwaukee Auditorium Theatre where high capacity micropiles were designed and tested as friction piles founded in stiff clays and end bearing micropiles in dolomitic limestone. The results of the test were used to determine if the micropiles on the project would be installed as end bearing or friction bearing elements. Strain gauges were used in addition to conventional deflection vs. load data for the Milwaukee Auditorium Theatre project. Other aspects of the paper will include the differences in design methodology for end bearing micropiles in massive dolomitic limestone vs. design in softer, weathered limestone.

Jan 1, 2008

By Cau T. Bui

Thanks to Doi-moi (renovation) policy, many great bridges were constructed in Vietnam to meet demands of her booming economy in the recent decade and deep foundation structures were the only alternatives for the foundations of these great bridges. The deep foundation structures were constructed by modern technologies and almost of all these deep foundation structures were designed by foreign companies and carried out by Vietnamese workers and engineers under supervision of foreign experts. Beside successes, there were several failure cases in which the collapse of temporary scaffolding system of Can-tho Cable ? Stayed Bridge due to settlement of its pile foundation killing 54 workers and seriously injuring 80 other workers was the most serious. This paper introduces construction techniques of the deep foundation structures applied to building of great bridges in Vietnam recently. It will especially focus on two failure cases: 1) collapse of temporary scaffolding system of Can-tho Cable ? Stayed Bridge due to settlement of its pile foundation and 2) failure of drilled shaft foundation of Thanh-tri bridge due to poor construction technique and management. These two failure cases were greatly concerned by both bridge specialists and the public. Reasons of and lessons from these two failure cases will be carefully discussed. From the two failure cases, this paper will draw some lessons that should be important issues to be seriously paid attention when designing and constructing deep foundations in Vietnam.

Jan 1, 2008

By Paul J. Lewis

Replacement of the Monroe Street Viaduct in southwest Baltimore City, Maryland included transforming 240 feet of the south approach from a pile-supported multi-span bridge to a mechanically stabilized earth (MSE) embankment supported by vibro-concrete columns (VCCs) and a load transfer platform. The project area was underlain with highly compressible soils which would have resulted in up to 18 inches of settlement under the proposed embankment load. Adjacent structures and critical underground utilities would have been impacteded or damaged by this settlement. Various load transfer alternatives were evaluated to mitigate the anticipated settlement by supporting the embankment on a deeper, more competent stratum. The alternatives considered included compaction grout columns, stone columns, deep soil mixing, and VCCs. Deep soil mixing was eventually selected for design, however, as part of a value engineering proposal, the general contractor Joseph B. Fay Company, with assistance from Hayward Baker and the Collin Group, prepared and submitted an alternative consisting of VCCs. This paper presents the details of the value load transfer platform and VCC design. Loading tests were utilized to confirm the VCC capacity and field changes were implemented based on the test results.

Jan 1, 2007

By Chengcan Wang, Jin-Tae Han, Young-Eun Jang

"The waveform micropile is a newly developed foundation type for increasing the bearing capacity with the created shear keys on the pile’s shaft. Analyzing the increment of resistance at the shear key zone is a crucial factor in the design of the waveform micropile. Hence, centrifuge tests were carried out employing six different models, including a waveform micropile in the axial loading condition. The analysis results of the load-settlement curves showed that the waveform micropile achieved a higher bearing capacity compared to the micropile without shear keys. In addition, the test results revealed that the load-settlement relationship was affected not only by the pile shape but also by the locations of the shear keysINTRODUCTIONA micropile is a small-diameter pile, typically constructed with a less than 300 mm diameter. Generally, the micropile’s construction involves drilling, grouting, and insertion of a reinforcement material, such as a thread bar. The micopile can be utilized in a variety of fields for reinforcing the foundations of existing structures. It also has advantages for accessing challenging areas like limited-access construction sites, including those with a low headroom space and adjacent structures, due to the small size of the construction equipment. Thus, since it was introduced in 1950 in Italy, the micropile has become one of the preferred solutions when other deep-foundation methods are not applicable to the site.Federal Highway Administration (FHWA) gives the micropile design implementation guideline of neglecting the end bearing due to its small diameter but considering the frictional resistance if the bond zone of the pile is in the soil or on a weak rock. The bearing capacity is considered primarily only if the micropile is founded on a high-quality sound rock (FHWA, 2005). Micropile design in South Korea is currently being performed based on the FHWA manual and taking into consideration the frictional resistance for the design as the pile generally sockets into a weak rock or soft rock. Moreover, the frictional resistance within the soil layer has usually been ignored, considering only the shaft resistance of the rocksocketed length in the conservative design. The design concept excluding the frictional resistance in the soil layer, however, may lead to an extension of the pile socket length, which will increase the construction cost. Hence, many researches have attempted to provide better design and construction methods to increase the bearing capacity in a cost-effective way (Juran et al. 2001; Sadek and Isam 2004; Tsukada et al. 2006; Finno 2002; Gomez et al. 2003; Seo et al. 2013)."

Jan 1, 2016

By Douglas L. Scaggs

Over the past several years, pile foundations have grown to meet the demands of larger and heavier structures. As the foundations have grown, so has the need for larger and more robust piles to carry the increased loads. Seismic considerations have also required larger and tougher piles to withstand the added component of supporting structures during earthquakes. While H-piles, precast concrete piles, timber piles and small pipe piles have been the product of choice, many applications are now calling for much larger piling requiring larger equipment and presenting the contractor with new challenges. This paper is not intended to be a ?how to? guide as much as a discussion on the potential pitfalls a contractor should watch out for when considering a project where mega piles are required.

Jan 1, 2013

By Peter J. Nicholson

Recognition of the liquefaction susceptibility of dam embankments has been heightened since the San Fernando Dam near failure incident in 1971. Both the downstream and upstream slopes of dams can be at risk for slope failure that can lead to breaching of the dam during or after a seismic event. Many dams have been remediated by various means such as the installation of stone columns or by excavation and replacement of the liquefaction susceptible material. Recent engineering and technology advances in equipment and materials has shown that construction of shear walls to the appropriate depths and at the right center to center spacing may be an economical alternative to the more traditional methods. Recently, the downstream embankments of at least 4 dams, from South Carolina to California, have been, or in the process of being remediated by the use of shear walls. The method of installation has been either multi-axis Cement Deep Soil Mixing walls or walls constructed by the use of trench excavation under self-hardening slurry. Four case histories of dam remediation are discussed, three by multi-axis paddle auger CDSM equipment one with the use of self hardening slurry trenches.

Jan 1, 2008

By Douglas L. Scaggs

Driving piles in under water applications has become more common place over the past twenty years. Where only a water depth reachable with a follower or dewatered cofferdam was the rule in the past, newer technologies developed for the offshore oil and gas industry have made depths of even several thousand feet possible offering new possibilities in foundation design and installation. With the new technology, engineers can now more efficiently design structures by placing foundations optimally thereby reducing weight and cost of the overall structure.

Jan 1, 2013