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By E. L. Kapfer

A preliminary description is made of the field of automation and optimization of the oxygen blast furnace process. The concept of static and dynamic process control is illustrated. After a short general description of all factors concerning the optimization of this process, a learning system is derived which gives better results than models previously used. This learning or self-adaptive control system uses statistical methods with exponential aging of process data and requires derivation of multi-variable functions of the process for which measurements can be made available. The practical application of this new procedure and of additional measuring instruments are discussed, and results obtained in plants using the adaptive control system are described. A survey of European steel plant automation using the Siemens technique is presented.

Jan 1, 1969

By A. Lee Barrett

THE Maintenance Committee of the Coal Division of the American Institute of Mining and Metallurgical Engineers is presenting with this report the first of a series of cost comparisons which it plans to present to the Institute. The plan is to assemble maintenance cost on all equipment connected with mechanical operations at the face of coal mines, to arrange these costs by districts, to make comparisons between districts, and within districts. This particular report covers data with respect to mobile loading machines, including both "on-track" and "off-track" equipment. It is anticipated- in-fact, considerable data have already been accumulated-that next year complete maintenance costs by districts can be presented for complete loading units, including the various classes and combinations of on-track and off-track equipment. Data have also been collected with respect to some phases of maintenance methods and certain recommendations of the committee are included dealing with maintenance problems. In the assembly of these data more than 120 questionnaires were sent to operating companies through- out the United States. At the time the report was written 33 questionnaires had been returned with completed information and an additional group of companies had written that the information requested was not at present available but that they hoped to have such information available in the not far distant future. The replies as

Jan 1, 1946

Jan 1, 1927

By T. C. Aude, J. D. Pitts

The operating experience to date with long distance iron concentrate slurry pipelines at Savage River, in Tasmania, Australia, and Peña Colorada, in Colima, Mex., is discussed. The three pipeline systems currently under construction in Central and South America are described with particular emphasis on the SAMARCO system in Brazil, which will be the world's largest upon completion. General considerations for the technical, environmental, and economic feasibility of the slurry pipeline approach to solids transport are discussed with reference to alternative modes of bulk transport. A case study for the Lake Superior Dist. is presented.

Jan 1, 1978

Jan 1, 1918

By D. M. Wyslouzil

Standard testing methods are described that are presently used for the selection of grinding equipment. Correlation between laboratory batch grinding tests and pilot plant continuous tests are established by means of particle size distributions and flotation results. Conventional and autogenous grinding circuits are discussed showing the relationships of the controllable circuit parameters.

Jan 1, 1982

By R. H. King

This paper describes the results of an underground coal mine trial installation of a shielded trailing cable. The cable was a three conductor, round, type SHC-GC and was installed on a shuttle car in a conventional room-and-pillar mining section. The purpose of the study was to evaluate proposed legislation that would require shielding on low-voltage trailing cables. Such legislation would require machine modifications to cable reels, packing glands, and couplers; increase cable splicing complexity; and necessitate additional splicing materials and training. Furthermore, fault location might be more difficult. Even though shielding will cause some problems for the mine operator, it can reduce electrical shock hazard to mine workers. This paper presents information that mine operators can use to solve most of the problems encountered if they are required to install shielded cables. The in-mine evaluation was funded by the US Bureau of Mines; however, the views and conclusions in this paper are those of the author and should not be interpreted as necessarily representing official policies of the US government.

Jan 1, 1982

By Richard R. Klimpel

This paper takes the liberation model recently developed by Klimpel and Austin for liberation from a binary system and reduces the over-all model form to a number of useful limiting cases. General use of the complete model form, while quite broad in utility, requires a numerical integration computer program for prediction of liberation given a specified minor component grain size distribution coupled with an optimization algorithm such as linear programming in order to back- calculate the associated grain size distribution from experimental data. In this paper, analytical solutions to the model are achieved for various assumed distributions of the minor component. These solutions are algebraic equations capable of predictive use with a hand calculator and back-calculation with very simple trial and error search procedures. The use of these special model solutions is illustrated on several sets of experimental liberation data, and the approach is shown to have practical utility.

Jan 1, 1984

By C. E. Lesher

THIS paper reports a study of the reactivity of 950°F and 1650°F cokes as measured by relative rates of reduction of iron oxides at temperatures up to 2200°F. Previous work cited shows general acceptance of the theory that reduction by carbon is a gaseous reaction, and that kind and character of carbon as well as particle size have measurable effect on the velocity of reaction. As will be shown, the data obtained in this study con firm those conclusions. The work was not designed to examine iron oxide reduction equilibrium, but if reaction velocity be defined as the speed with which "a reaction tends to approach conditions of equilibrium," the data here presented may be considered as a study of reaction rates, and the relative degree of reduction to metallic iron as the measure of reactivity.

Jan 7, 1950

Pennsylvania has been a leader in the pageant of industrial America because of her natural mineral re- sources, geographical location, and the ingenuity and industry of her citizens. Brick and other clay products were manufactured in Philadelphia in William Penn's time. Ores of iron, zinc, lead, and copper were mined and smelted in eastern Pennsylvania long before the Revolution. Coal was mined on a commercial basis in the anthracite region as early as 1820 and in the bituminous fields in 1830. The first canals and railroads were constructed to transport minerals and mineral products. Oil was struck at Titusville in 1859. A significant event occurred in 1855-the establishment of the Farmers' High School-Pennsylvania's first attempt to provide higher education for its youth. The Farmers' High School included instruction in geology, mineralogy, and assaying. In 1859 the laws of Pennsylvania transferred to the School the state geological and mineralogical collections formerly located in Harrisburg. Well-informed people are familiar with the effects of the Land-Grant Act of 1862. With inspiring words it established state institutions of higher learning where "the leading object shall be, without excluding other scientific and classical studies . . . to teach such branches of learning as are related to agriculture and the mechanic arts . . . in order to promote the liberal and practical education of the industrial classes in the sev-

Jan 1, 1950

By Walter J. Johnson

The coals in northern Wyoming and Montana are free-burning and non-caking and range from lignite to bituminous C in rank. Strip and underground mining are employed to supply railroad, utility, industrial, and domestic fuel. The market area includes Iowa, Nebraska, Minnesota, North and South Dakotas, Wyoming, Montana, the Pacific Northwest, and western Canada.

Jan 12, 1953

By John A. Church

AT a time when the treatment of gold and silver ores by fusion, in opposition to the mill-process, is attracting so much attention in this country, it may be useful to consider what is done in a well-conducted foreign work. For this purpose I will ask the reader to accompany me to Lend, in Austria, a small but thoroughly organized

Jan 1, 1873

By Walter E. Dean

Deep-sea manganese nodules are considered to be potential ores of manganese, nickel, cobalt, and copper. Considerable time, effort, and funds have been applied to the study of the distribution of nodules on the seafloor and the location of economically important areas, but less effort has been spent in understanding the origin of nodules. Most theories that have been proposed to explain the origin of manganese nodules have been based on inorganic processes. It is not by coincidence, however, that the area considered to be most economically feasible is, in the zone of high biological productivity in the eastern equatorial Pacific Ocean and underlain by siliceous biogenic sediment. The genesis of manganese nodules and the concentration of many trace elements are related indirectly, and possibly directly, to the activities of organisms.

Jan 1, 1983

Professor Somasundaran has given an excellent presentation of the numerous problems which remain to be solved before the selective aggregation of fine particulates is likely to see broad commercial application in the beneficiation of mineral fines. However it is useful, I think, to reiterate some of the major problem areas. The over-riding factor which has limited the development of selective aggregation techniques is that processes such as coagulation and flocculation tend to be inherently non-selective. Conditions which favor the aggregation of one kind of fine particles usually favor the aggregation of all kinds of particles. As Professor Somasundaran has pointed out, the state of aggregation of a fine-particle dispersion is primarily determined by the forces of interaction between the individual particles. In most systems, the dominant forces are: 1. van der Waals - London Dispersion forces between the particles themselves 2. electrical double layer forces 3. steric forces between adsorbed layers on the surfaces of the particles. The London Dispersion forces between like particles are always attractive, but for dissimilar particles dispersed in a fluid medium can, in some cases, lead to a net repulsion. Electrical double layer forces always lead to repulsion between like particles but can, again, cause either attraction or repulsion for dissimilar materials. The steric forces, which are by far the least understood of the three types, can also lead to attraction or repulsion depending on condi-

Jan 1, 1979

By Peter L. Swanson

A microcrack process zone is frequently suggested to accompany macrofractures in rock and play an important role in the resistance to fracture propagation. Attenuation of surface waves propagating through mode I fractures in wedge-loaded double-cantilever beam specimens of Westerly granite has been recorded in an attempt to characterize the structure of the fracture process zone. The ultrasonic measurements do not support the generally accepted model of a macroscopic fracture that incrementally propagates with the accompaniment of a cloud of microcracks. Instead, fractures in Westerly granite appear to form as gradually separating surfaces within a zone having a width of a few millimeters and a length of several tens of millimeters. A fracture process zone of this size would necessitate the use of meter-sized specimens in order for linear elastic fracture mechanics to be applicable.

Jan 1, 1984

By R. R. Nash, W. F. Sheely, E. D. Levine

ThiS note reports on the variation with temperature of critical stress for basal slip of binary solid-solution single crystals of indium and of thorium in magnesium. PROCEDURE Alloy single crystal spheres were acid machined to 3/8-in. diam cylinders with the basal planes of the crystals normal to the cylinder axis and then annealed at 810°K. Stress was applied parallel to the slip system, (0001) [1120]. Experimental details will be presented in another paper.' Two nearly equivalent' techniques of stressing were used. Stress on the magnesium-indium alloy crystals was increased by 1 g per sq mm at 1-min intervals, and the critical flow stress was defined as the lowest stress to pro-

Jan 1, 1960

Charles T. Malcolmson, Chicago, Ill.:—Mr. Blauvelt's admirable paper is a valuable contribution to the literature on briquetting of coal in this country. It should have a special significance for those interested in the commercial development of the coal-briquette industry. I believe that the data included in Mr. Blauvelt's paper will be particularly useful because they represent costs taken from a briquette-plant in actual operation. There are several points touched on in Mr. Blauvelt's paper which may bear comment in the way of emphasis rather than of criticism. In the first place, he has stated a fact which becomes axiomatic to any one who has had any experience in the design, building, or operation of coal-briquette plants, and that is, that the press is only one factor in the successful opera-

Jan 1, 1911

By K. P. Wang, Virgil L. Barr

The U.S. Minerals Attaché Program, similar to the scientific and technical attache programs of other industrialized nations, is designed specifically to keep surveillance on significant worldwide developments in minerals, metals, and fuels. Knowledge of international minerals developments is essential for both domestic planning and conduct of foreign affairs. CONTROLLED BY DEPT. OF STATE Ten minerals specialists-eight minerals attaches and two petroleum attachés-man this far-flung, worldwide program for the U.S. Government as best they can. Minerals attach& also handle oil, in posts lacking petroleum attaché. The legislative authority for the Minerals Attaché Program is the Foreign Service Act of 1946 and succeeding amendments and Presidential Executive Orders. Therefore, this program is controlled by the Department of State. Interior (representing the Bureau of Mines) and State collaborate in policy formation and direction by means of a "memorandum of agreement" which covers establishment of posts, selection of officers, contents of reports, and supplemental training. State also has about half a dozen nonspecialist officers to complement the work of the minerals and petroleum attaché. It is not the intention here to evaluate the administrative arrangements of this program but rather to describe it and to provide examples of the important job it is doing.

Jan 11, 1965

By Howard M. Graff, Sidney C. Bouwer

The economics of mining has traditionally been viewed quite apart from the economics of blast furnace operations. It was realized, of course, that blast furnaces would operate best with good raw materials, but the shipping grade of ore, for example, was decided by a sort of collective bargaining process between the ore producers and the blast furnace operators. The mine operators had to keep their costs down, and were usually successful in convincing management that the ore in any particular deposit was endowed by nature with a certain iron content and that the mine grade could not be raised beyond a certain economic limit. The blast furnace operators would have liked a better grade, but as long as they were able to make a fairly good showing it was more or less accepted that they had to take the ore as it came. The mine operators were able to ship to the nation's blast furnaces thousands of tons of iron ore that would be completely unacceptable by present-day standards. As late as the early 1950's, the major steel companies were witnessing an actual decline in the iron content of their incoming ore supply as the mining companies mined progressively leaner material and upgraded it only enough to pass competitive market requirements

Jan 8, 1965