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By Gordon King

This paper presents a case study of large diameter continuous flight auger (CFA) piles and drilled shafts utilized for foundation support of a series of heavily loaded cement plant structures at the Suwannee American Cement (SAC) Plant in Branford, Florida. The high loads and exacting total and differential settlement criteria when combined with a highly variable subsurface geology provided a challenging design scenario. Fully instrumented static pile load tests were performed to determine design parameters in the variable weathered limestone bedrock. Ultimate side friction values ranged from 2 to 8 tsf within the limestone, resulting in the requirement for CFA piles up to one meter (approximately 40 inches) in diameter and socket lengths of up to 40 feet. At several localized areas, the limestone bedrock was in excess of 60 feet below grade, requiring the use of cased drilled shafts to depths on the order of 80 to 90 feet. An integral part of the production pile installation was the use of instrumentation to monitor drilling and concreting parameters. Calibration of drill rates, torque and auger rotation with rock quality was performed to allow monitoring of the soil stratigraphy at each pile location. When combined with the results of the instrumented load testing, the monitoring of drilling parameters allowed confirmation that sufficient socket length was achieved within the quality of rock present at each and every pile location.

Jan 1, 2003

By Partha Sircar

"For Berth 22 modifications at the Port of Oakland, nearly 600 octagonal 24-inch ‘diameter’ precast-prestressed concrete piles were driven, some piles over 160 feet long. Prior to production pile driving, an indicator/test pile program was performed, which included extensive use of dynamic load testing with (Pile Driving Analyzer (PDA) & CAPWAP analyses. The indicator test-pile program resulted in requiring significantly longer piles than the original design based on subsurface borings. The cause of this discrepancy is investigated in light of the available geotechnical information, soil mechanics principles and standard techniques for pile capacity computations. Several interesting phenomena emerged. These include relatively low resistances offered by crushed rockfill than would conventionally be assumed, non-homogeneity of an apparently uniform formation and the effects of jetting on pile side friction. Also revealing was the significant increase in capacity between 1 and 3 weeks of driving for long piles in clay. Recommendations were developed for pile capacity for future use as “lessons learned”.IntroductionThe foundation for the replaced Berth 22 structure at the Port of Oakland in California involved driving approximately 570, 24-inch octagonal precast prestressed concrete piles. A plan and a section for the pile locations are presented in Figure 1.The ultimate loads on the piles used in the design are presented in Table 1 – the loads are quite heavy.The foundation design was followed by an extensive Indicator Pile Program. The contractors (Manson Construction Co. of Richmond, California) opted to use a Delmag D62-02 diesel hammer (Rated Maximum Energy – 165 kip-feet). Per the project specifications, the same hammer was used for both indicator and production pile driving. The production piles of appropriate lengths were ordered based on thr results of the Indicator Pile Program. A number of interesting results were found from the Indicator Program, which is discussed in this paper."

Jan 1, 2015

By M. Nomura

This paper describes the results and field measurements of two long-term observation tests and two short-term loading tests to confirm the effectiveness of NF piles in reducing negative skin friction. All the test piles were equipped with strain gauges, allowing measurement of the compressive axial forces in the piles. These test results prove that NF piles are effective in reducing the negative skin friction to an insignificant value. Some examples of the design procedures used in Hong Kong and Japan are also presented.

Jan 1, 2010

By Sanjay Gupta, Sorabh Gupta, Ravi Sundaram

A geotechnical forensic evaluation of piles for an industrial facility in Haryana was performed to assess the quality of the piles and to evaluate piles installed using two different types of rigs. Low strain pile integrity tests were performed on all piles to assess the pile length and possible presence of structural defects. Coring was done through questionable piles for the clinching evidence of concrete quality and pile length. Probe holes adjoining piles helped confirm the bulging of piles at shallow depth. The paper highlights the importance of implementing a well-planned quality assurance program to confirm that all piles installed are of the desired quality.

Sep 1, 2022

By Douglas R. Hardin, Stanley L. Worst, Joanna Mason

A challenging earth retention project presented itself in Washington, DC in the backyard of the historic House of the Temple (The Scottish Rite of Freemasonry, Supreme Council 33°). Located at 15th St NW and S St NW, a forty-foot-deep underground basement was to be installed adjacent to the existing Temple, a historic Carriage House structure dating back to the 1800’s and across a narrow alley from a four-story brick apartment building. The unique geology of the site included typical urban fill overlying a mixture of loose alluvial soils underlaid by dense marine deposits of the Potomac Formation. The clay, sand and gravel of the Potomac included nested boulders up to three feet in diameter. Design of the earth retention system accounted for ground conditions, installation methods and estimated movement of the system and adjacent structures. Anticipated ground water and unanticipated water from leaky sewers also proved obstacles to overcome during construction. Soldier beams were installed using a variable momentvibratory hammer to minimize disturbance to the historic and sensitive structures. Monitoring of the existing structures included both seismograph and optical targets during installation of soldier beams and as the excavation progressed. Micropiles drilled into the Potomac Formation were a part of the permanent foundation for the new structure. This local case history will delve into the details of the successful design, installation, and performance of an earth retention system and micropiles in a historic and highly congested urban environment.

Oct 1, 2022

By Marcelo Chuaqui

We certainly have the data to back calculate it. I must admit that I haven't, at the moment my priority is not on what is the stiffness of the jet grout but is making sure that the jet grout is really there. It's a bit like what Stuart Littlejohn was talking about this morning in terms of grouting on the dams a small window causes a big problem so it's having the jet grouting there at all, at the moment must have been my focus rather than just what is the stiffness once you've got it there.

Feb 10, 2003

By Robert B. Bittner

The new gated dam on the Monongahela River at Braddock, Pennsylvania, was built for the US Army Corps of Engineers using an innovative "In-the-Wef' technology. A key feature of this technology involves construction of the foundations through the water and later mating the completed structure or a shell of the structure to the pre-installed foundation. This paper presents a description of the structure, its foundation, construction sequence and design details required to successfully Implement this technology.

May 11, 2007

By Steven M. Henderson, Zachary D. Jones

The risk of allocation in construction contracts is a primary concern for all parties. For contracts involving subsurface construction the allocation of site condition risk is critical. In the past one hundred years technological advances fundamentally changed how that risk is allocated; yet another shift in this risk allocation may lie just over the horizon due to advances in geotechnical data management. Around the world initiatives are underway to make geotechnical datasets more open and accessible. In the United States some states like Kentucky have already made geotechnical data readily accessible. This proliferation of geotechnical data in the U.S. may impact the allocation of subsurface risk in construction contracts. Many construction contracts contain a differing site condition clause. That clause allows for a modification of the contract price or schedule if the ground conditions encountered by the contractor differ materially from either what was indicated in the contract documents or would be reasonably expected. A contractor, however, is typically not entitled to that modification if the contractor knew or should have known of the adverse conditions encountered. Courts have interpreted the “should have known” language as requiring contractors to make a reasonable site investigation prior to bidding the project. If geotechnical data is available and accessible and reveals the adverse condition the contractor encounters, courts could find that the contractor should have known of the condition and thus will not be entitled to a modification based on the differing site condition clause. Accordingly, the U.S. could be on the threshold of significant shifts in how the risk of differing site conditions is allocated in construction contracts.

Jan 1, 2017

By Dinesh Hinduja, Pérez: Miguel

"Large structures are generally exposed to dynamic and structural loading. They require usually either foundation connected to hard rock through sockets or driven foundations, which encounter boulders as well.In this regards drilling hard-rock sockets or boulder offshore or onshore can be a challenging job especially when deep foundations are mandatory. To overcome the challenge, specialized equipment like a Pile Top Drilling rig (PBAs) can be used, which have to be correctly set-up and operated in order to get its maximum drilling performance. High performance drilling with PBAs requires maximizing key elements of its operation. The configuration and management of the drill string components are important. The key elements are constant weight on bit which is done by adjusting ballast and managing thrust force; and selection of cutters and proper flowing discharge.The methodology is based on the experience from over 40 years of building and operating PBAs for different project applications. These applications include drilling offshore and onshore for:?Superstructures and buildings?Drilling platforms, barges and jack-ups?Harbours, jetties, dry docks and dolphins?Bridges, piers and causeways?Marine sewerage diffusers?Offshore wind farms?Dam rehabilitationMHWirth documented methodologies demonstrate that by using PBAs properly it is possible to improves performance of underwater drilling for hard-rock sockets and boulders which ultimately reduces project-cost.Background. There is a significant percentage of total project cost in structural foundations. Equipment capabilities and technics to drill shaft with rock-sockets and embedded boulders onshore and offshore are highly developed due to the dramatic equipment advancement and experience in the last 40 years. Formerly, driven piles accounted for the majority of foundations either onshore or offshore, following the experience of previous practice in the market. Nowadays, deep drilled foundations can be constructed to carry the load through the overburden down to the sound load carrying rock or soil.Scope and objectives. The overall objectives of this study are:?Synthesis information on current practices to drill shaft with rock-socket and/or embedded boulders onshore and offshore with Pile Top Drill Rigs?Identify the principal challenges evolving with practice?Provide suggestions for improvements in the construction of drilled shafts through proper operation of Pile Top Drill Rigs?Convey information through case studies and experiences"

Jan 1, 2015

"Boston’s Central Artery passes beneath nine active railroad tracks carrying commuter and Amtrak trains into South Station, the City's busiest rail terminal. These railroad operations had to remain in service throughout the construction of the “Big Dig”. The solution was to jack the tunnel under the tracks, rather than build the tunnel by more conventional means.Jacking of utility pipes is fairly common, but jacking boxes as big as a highway had never been done in North America, until the Big Dig came along.Soil freezing was decided upon as a means of stabilizing the soil under the tracks. This allows the tunnels to be jacked into place without soil caving when the soil is excavated at the leading face of the advancing tunnel boxes. Hundreds of pipes were driven into the ground between the tracks. Inside the steel pipes were smaller plastic pipes. A freezing plant near the railroad tracks pumped refrigerated brine into the inner plastic pipes. The brine ran out the bottom of the inner pipe, flowed up to the top inside the outer pipe, and was re-circulated to the freezing plant and back again into the ground. Over several weeks the circulating brine drew the heat out of the soil little by little, and froze the ground outward from the pipes. Soil FreezingThe plan required the construction of jacking pits in which the tunnel boxes could be constructed, and from which they could be jacked forward to their final locations, as described in the accompanying article. Once the jacking pit was built and the tunnel box constructed inside the pit, crews made an opening in the headwall of the pit to allow passage of the tunnel sections, excavated about three feet of the frozen soil, pushed the tunnel box ahead, and repeated the procedure again and again."

Jan 1, 2003

By James P. Chivilo, Gregory R. Meeder, Scott J. DiFiore, Matthew H. Johnson

New construction in metropolitan areas has direct impacts on immediate neighbors and abutters. While noise and dust are generally nuisance concerns, demolition, vibrations, excavation, and dewatering can cause structural damage to adjacent structures. Different cities, states, or jurisdictions have different regulations that dictate requirements, roles, or responsibilities for varying parties during construction. The authors will introduce and discuss risks of new construction adjacent to existing structures, and the legal framework in Illinois which requires the owner of the new construction project to provide adequate protections for adjacent existing structures. The authors, who are engineers and attorneys, will discuss technical and legal concerns, and will highlight the importance of early and frequent communication among project participants to manage risks, despite whether or not any local regulations exist to drive the process. RISKS IN ADJACENT CONSTRUCTION New construction in metropolitan areas inherently involves some combination of noise, dust, ground-borne vibrations, earth excavation, and subgrade dewatering. These issues have potential to directly and adversely affect abutters and their property. Noise and dust can be nuisance concerns, while vibrations, excavation, and dewatering can result in damage to abutters’ structures. Noise and dust are unlikely to lead to physical damage to abutters’ property, and can be controlled with limited work hours and good housekeeping practices. Vibrations and excavations, however, if not well understood, planned for, and mitigated, can result in serious damage to abutters’ structures. In turn, this damage introduces additional and often significant costs and schedule delays.

Jan 1, 2019

By Filippo Maria Leoni, Alessandro Bertero, Gianluca Pianezze

"As part of the Southeast Louisiana (SELA) drainage program, designed by the U.S. Army Corps of Engineers (USACE) to reduce flood damages in the City of New Orleans and surrounding parishes through the construction of new pumping stations and better drainage canals, the SELA-22 project entailed the installation of a concrete covered canal along Jefferson Ave. and Prytania Street, in a highly urbanized portion of Uptown New Orleans, LA. The scope of the required soil improvement was to replace the soil between two parallel lines of sheet piles with a soil-cement mass to eliminate underseepage and provide structural support for the concrete culvert. The USACE selected the jet grouting (Jet Grout) technology for the construction of the bottom plug. The bottom plug is between 18 and 21.5 ft thick with a maximum depth of approximately 40 ft, for a total length of approximately one mile. The treated soil comprised soft clays and silts with occasional presence of sands. Project specifications required 100% area coverage, a 28-days unconfined compressive strength of 100 psi and hydraulic conductivity of 1x10-6 cm/s, to be verified by testing specimens from cored samples. The specialty geotechnical contractor proposed to accomplish the task utilizing their proprietary and innovative elliptical bi-fluid Jet Grout technology, and elected to perform a pre-construction bench scale laboratory mixing program to determine the most suitable grout mix features (i.e. binder type and proportions, binder content, etc.) to be applied in the subsequent field test and production stages. This paper will summarize and compare the results obtained from the different pre-construction and construction stages; interpretations of the data will be provided, along with general considerations regarding the effectiveness and significance of bench scale testing for jet grouting applications.INTRODUCTIONIn general, the effectiveness of the construction parameters in any ground improvement work depends largely on the physical and mechanical properties of the soil to be treated. Therefore, well designed laboratory and field test programs, aimed to disclose the interaction between the site-specific soils and the mixing parameters, are essential to achieve the desired end product."

Jan 1, 2016

By Lawrence F. Johnsen, Marc J. Gallagher

"Micropiles are small diameter, bored, grouted-in-place piles incorporating steel casing and/or reinforcements. The omission of micropiles from most United States building codes has resulted in the application of varying standards for design and installation. The ADSC/DFI Micropile Committee has developed a proposed section for the 2006 edition of the International Building Code (IBC 2006) covering micropiles. The proposed IBC 2006 micropile code section is presented, along with comparisons to existing micropile codes and guidelines. A discussion section is provided to clarify sections of the proposed code. IntroductionMicropiles, defined as small diameter (typically less than 12 inches outer diameter), bored, grouted-in-place piles incorporating steel casing and/or reinforcements, are becoming common foundation elements for new construction, retrofits, and emergency repairs. Developed in Europe in the 1950's and used in United States practice since the late 1970's, micropiles are typically not addressed in building codes, particularly in the United States. As a result, micropiles are often reviewed by building officials to a variety of standards, including drilled shafts, caissons, cast-in-place bored piles, and concrete filled pipe piles. None of these adequately address the unique design and construction aspects of micropiles. Therefore, it became apparent to the foundation design and construction community that a micropile-specific code section was required.To that end, the International Association of Foundation Drilling and the Deep Foundations Institute (ADSC/DFI) Micropile Committee appointed a subcommittee in October 2003 to develop and submit a proposed micropile code section for the 2006 IBC. The subcommittee members included the two co-authors, as well as Tom Richards (Nicholson Construction Company), Tom Armour (DBM Contractors, Inc.), John Wolosick (Hayward Baker, Inc.), Allen Cadden (Schnabel Engineering) and Matt Niermann (Schnabel Foundation Company). At the time of the writing of this paper, the proposed code section has been presented at the IBC public hearing during which it was modified slightly. Final adoption (or rejection) will be determined by the IBC at the final action hearing in September 2005. The attached code section is the revised version following the public review hearings."

Jan 1, 2005

By Trent Dreese

For critical velocities in gravel units we use Bush-Luckner, Sichardt, other empirical equations, and equations derived from laboratory experiments too. On the base of these, we compiled critical velocity - permeability coefficient dependencies. Under the lower border of these dependencies sand particles can't be moved, and thus they are stable. For critical velocities in the fissures of flysh and volcanic rocks we use Ronzhin (1974) criteria derived from laboratory experiments in Russia. Maximal filtration velocities measured by tracer methods in gravel soils and in fissured rocks have smaller values then the critical ones.

Feb 10, 2003

By Richard Berry

The spacing of grout injections is typically about 2 to 2 V½ meters if the purpose of the grouting is densification of the in-situ soils. Hole spacing will vary with the in-situ soil properties and the grout injection rate; faster rates requiring closer hole spacing.

Feb 10, 2003

By Dale Berner, Michael O’Sullivan

"This paper focuses on lessons learned from the innovative designs, in-the-wet construction methodology and modified foundation conditions, for two United States Army Corps of Engineers, USACE, Megaprojects:(a) The over $2 Billion Olmsted Dam across the Ohio River for the Louisville District; and(b) The $1.75 Billion Inner Harbor Navigation Canal, IHNC, Lake Borgne Hurricane Barrier in New Orleans for the Hurricane Protection Office, and the New Orleans District.Design innovations for the 24-inch dia. pipe pile foundation for the Olmsted Dam project include: (i) the use of controlled-fixity moment connections to the dam monoliths in order to tune the response of the dam under the 8.3 Richter scale seismic Maximum Credible Event, MCE; (ii) soil densification to inhibit liquefaction potential and (iii) design to facilitate underwater construction in a river with a highly moveable sand bed.Design innovations for 66-inch dia. concrete cylinder piles for the IHNC floodwall include: (i) the use of soil structure interaction, SSI, analyses to verify capacity to resist deep-seated failure plane in soft soil, while limiting lateral deflections to acceptable limits; (ii) the use of geo-fabric and scour stone for enhanced foundation response and (iii) design for ""in-the-wet"" construction on a fast-track basis.LESSONS LEARNED FROM THE INNOVATIVE OLMSTED DAM FOUNDATIONThe over $2Billion Olmsted Dam on the Ohio River is currently under construction 16 miles upstream from the confluence with the Mississippi River. It will consist of an 800-foot-long tainter gate section, a 1,400-foot navigable pass, two boat abutment sections, a fixed weir section, and upstream and downstream scour protection. The Olmsted Dam and its two, 1,200-foot locks, which were built in 2002, will eventually replace both Locks and Dam #52 and #53, both built in 1929, and thereby bring significant benefits to the Ohio River navigation system.In 2002, the Jacobs/COWI JV completed the design of the dam; which was an engineering challenge for several reasons, including:(a) Its proximity to the New Madrid Fault, could impose an 8.4 Richter Scale seismic event on the structure, which is located in an area of potentially liquefiable alluvium. The extensive seismic analysis performed by COWI included a response spectra analyses; lateral pushover analyses of pile foundations; hydrodynamic added masses; pile group effects; and the development of kinematic motions as a result of the soil-pile-structure interaction.(b) Maintaining vessel traffic along the river and accommodating fluctuating river elevations between 30-40 ft annually, and as much as 60 ft in a 100-year period.(c) Designing for the scour and uplift forces of artesian ground water and preserving a wildlife sanctuary on the Southern shore at the dam site."

Jan 1, 2017

By Georg Breitsprecher

The technique of Stabilising Columns (product names are for example "Stabilisierungssaulen" (STS) or "Coplan Stabilisierungs-verfahren" (CSV)) is gradually becoming well accepted for ground improvement. The installation, dimensioning and quality control are standardized by DGGT (German Association for Geotechnique), working committee 2.8, of which until now only part one exists for dry columns. This paper describes the installation and testing of stabilising columns for a ground improvement project. To achieve comparable results in testing both ready mixed concrete and dry binder had been used for production.

Jan 1, 2006

By Nagarajan. D, Raja Rajan. K, Vijayakumar. T

Major bridges crossing mighty rivers must be constructed in flowing water. Constructing the sub-structure in water has been a challenging job for contractor. Special construction techniques with marine fleets to be adopted for waterfront construction. Enabling works like temporary piling platform and cofferdam used for pile and pile cap construction. Apart from this, enabling works like load out jetty to transport the materials from land to water; temporary walkway for access of workman to work location; temporary access bridge for construction vehicles movement; temporary liners for tower crane foundation; Concrete block to act as dead man anchor for barge movements were all required by the contractor for smooth functioning of site as per construction schedule. Investment in enabling works by contractor plays a significant role on profit margin of the project and of course with utmost safety. Design of enabling works for waterfront structures involves hydrological data like afflux, bathymetry survey, current force, scour depth and wave force to be taken cautiously for safe and economic design. Type of foundation and pile/well cap top level corresponding to water levels shall influence the construction scheme. Usage of geotechnical software like Wallap and Plaxis required for enabling work design to enhance the safety of the structure. Bathymetry and soil condition play a critical role in design and construction of enabling works. Water Discharge quantity in river along with water levels like low water level, high flood level, seasonal fluctuation of water levels has a great impact on design of enabling works. Establishing enabling works for waterfront construction near to an existing bridge is an additional challenge for the contractor. Along with design, constructing the enabling works in water requires special construction methodology and sequence of work. This paper shall provide insights on overview of design and construction of enabling works for waterfront construction.

Nov 1, 2022

By James L. Christensen, Gregory Sanchez, Michael P. Walker

The Fogg Museum expansion project required excavation and construction in a congested urban area in Cambridge, Massachusetts. A soldier pile tremie concrete (SPTC) wall provided the support of excavation and now serves as the permanent basement wall of the new expansion of the museum. The existing Fogg museum had a single basement level. The new expansion has a two-level basement for new exhibit space and an amphitheater. The east side of the site is about 20 feet above the basement level of the existing Fogg structure which resulted in a significant unbalanced load that needed to be resolved without damaging the original Fogg structure. The SPTC wall was supported with a combination of tiebacks and internal bracing. The final depth of the excavation was about 40 feet below street level. Strict movement control was imposed because the existing museum contained an Italian Renaissance-style courtyard. The southeast corner of the SPTC wall had to accommodate underpinning of an historic concrete ramp which was ultimately incorporated into the expansion. Challenges during construction included excavating the SPTC wall panels up to 12 feet into argillite bedrock which had occasional diabase dikes and sills. The following topics are discussed in more detail after a general project.

Jan 1, 2015

By Michael Hughes, Selva Selvamohan, Ray Costa

"Cutoff walls are commonly used to mitigate underseepage problems for levee remediation projects. At abrupt changes in seepage cutoff wall depths there is a potential for water to flow around the back of the deeper cutoff wall leading to elevated seepage pressures on the landside that could result in exit gradients exceeding design criteria. This condition is referred to as end-around-effects and is a complex problem that requires detailed and time consuming 3-D numerical modeling to represent accurately. This paper presents a simple approach for assessing end-around-effects using the results of 2- D seepage analysis to determine if lateral extension of the deeper portion of the cutoff wall is required. This simplified approach provides a pragmatic solution to a complex 3-D problem. The presented procedure was used as part of the Feather River West Levee Project in Yuba City, California, to assess end-around-effects at 26 locations. The results showed that wall extensions of up to 100 feet were needed at only 2 locations.INTRODUCTIONAs the lead geotechnical consultant for the Feather River West Levee Project, AECOM were responsible for designing levee remediation works for approximately 35 miles of levee protecting the area around Yuba City, California, and communities to the north and south. Due to land use constraints, seepage cutoff walls were the main remediation alternative selected to address underseepage issues for the project.As part of the design review process, the California Department of Water Resources (DWR) requested AECOM to look at 26 locations along the levee alignment where the depth of cutoff wall changed abruptly from shallow to deep, or vice versa. At these locations there was the potential for seepage pressures to pass behind the deeper section of cutoff wall and stress the blanket layer landward of the cutoff wall. A condition referred to as end-around-effects.End-around-effects involve complex 3-D ground conditions that have traditionally been addressed by laterally extending the deeper section of cutoff wall an arbitrary distance based solely on engineering judgment. In discussions with DWR, AECOM developed a simple procedure to provide a more objective assessment of end-around-effects without the need for detailed and time consuming analysis. This procedure allows the engineer to make an informed decision of whether end-around-effects are a problem at the location of a cutoff wall transition rather than laterally extending the deeper section of cutoff wall an arbitrary distance based on engineering judgment alone."

Jan 1, 2015