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By Nathan W. Iverson, David S. Graham, Paul J. Axtell

"The Highway 53 relocation project in Virginia, Minnesota, involves construction of a very tall bridge across a currently inactive iron ore mine pit. The inactive pit is partially flooded and serves as the community’s drinking water source. The 1,132-ft long new bridge is a three-span, plate girder structure. Two intermediate, approximately 200-ft tall piers are located within the pit.The foundations for the two piers consist of groups of 30-in diameter piles which, despite the contradiction in terms, are essentially very large micropiles. Extremely challenging and highly variable subsurface conditions exist at the site, ranging from uncontrolled iron ore mine waste fill to some of the hardest rock on earth that can also be highly fractured and abrasive. Despite the conditions, large diameter (30-in) micropile foundations up to 175 ft deep were successfully installed using down-the-hole hammer methods and full-length permanent casing under an extremely aggressive construction schedule.Full-scale foundation load testing using the Statnamic rapid loading method was also conducted in support of the design and construction but under a separate pre-design phase contract. This paper describes the unique aspects of this foundation project, including design, construction, and load testing of the large micropiles.INTRODUCTION AND BACKGROUNDIn 1960, a segment of Trunk Highway 53 (TH-53) in Virginia, Minnesota, was built on land owned by iron ore mining interests. As part of the roadway easement agreement, Minnesota Department of Transportation (MnDOT) was to be given notice three years prior to termination of the easement. In 2010, MnDOT received notice that the mining interests wished to access the ore. Through negotiations in 2010, MnDOT and the mining interests agreed to a 2017 date for abandoning the existing section of roadway. During this period, MnDOT needed to procure project funding, satisfy environmental permitting requirements, and acquire new right-of-way to permanently reroute TH-53 and keep it open to traffic. This was no easy task due to the existing mine pits surrounding the area.The E-2 alignment option shown in Fig. 1 was ultimately selected for the rerouted highway in 2014. The new highway segment includes a three-span bridge across the currently inactive Rouchleau Mine Pit. The inactive pit is partially flooded and serves as Virginia’s drinking water source. The 1,132- ft long new bridge is a three-span, plate girder bridge. Two intermediate approximately 200-ft tall piers are located within the pit. Fig. 2 is a conceptual rendering of the bridge."

Jan 1, 2017

By Jorj Osterberg

550 load tests of up to 150 MN have been completed on driven and bored piles using the Osterberg Load Cell. Because the test measures side shear and end bearing separately, much can be learned about the forces on the pile as it is loaded to ultimate capacity. At working loads side shear almost always far exceeds end bearing, with the distribution of shear and bearing greatly affected by disturbance occurring during drilling operations. Since much less movement is required to mobilize side shear than end bearing, most of the bearing develops after the working load is exceeded. Thus with insufficient bottom cleaning, safety against excessive settlement can be considerably reduced. Improved methods of drilling, hole cleaning, rebar cage installation and concrete placement are discussed. For rock socket piles it has been found that the ultimate test load far exceeds the working loads in most cases. This is almost always due to greater penetration into the rock than is required for adequate safety against excessive settlement. Factors affecting rock socket capacity are discussed. Increase of side shear and ultimate capacity with time is discussed. Case histories for driven and bored piles in soil and rock sockets are described.

Jan 1, 2001

By K. Viking

It's well known that conventional impact hammers, usually are the method to use in order to drive precast prestressed concrete piles. However sometimes the vibratory technique might be considered as a suitable alternative due to favourable soil conditions. It is also well known that piles driven into granular soils can be installed more efficiently by the use of a vibratory driver compared with impact hammers. However, the use of the vibratory technique is seldom regarded as the first choice, since the technique is constrained by several uncertainties related to the pile capacity, and concrete piles to cope with tensile stresses. With the opportunities of having suitable subsurface conditions and a fair amount of piles to be installed, it was anticipated that the use of the vibratory method could result in a significant reduction of the installation costs. Part of the uncertainties of using a vibrator was intended to be eliminated by restriking the vibratory driven pile with an impact hammer and use a Pile Driving Analyzer? (PDA) to correlate recordings of soil resistance to driving with measured rate of penetration, and to evaluate the static capacity and load/settlement characteristics of the vibratory driven pile by conducting static load test. The conducted test study of using a vibrator to drive the precast prestressed test pile (14-in. square by 30-ft-long) did not turn out to the author's complete satisfaction. The present paper focuses mainly on a numerous practical engineering issues in relation to the use of the vibro-technique to drive precast prestressed concrete piles in granular soils. The obtained experiences of using a PDA to monitor vibro-driven piles, with its potential and limitations, is presented and discussed. Furthermore, a simple method of how to subjectively pre-estimate the soil resistance due to vibratory driving is presented and discussed. The reasons for the partly unsuccessful test study are discussed in great detail based on the obtained experiences. Suggestions of how to better approach a similar situation in the future are also provided in great detail

Jan 1, 2004

By Osvaldo Valdez, Matteo Bertoni, Aem Ragy

The East St. Louis Deep Cutoff Wall project is located in the area of East St. Louis, Illinois, across the Mississippi River from the city of St. Louis, Missouri, along the left descending bank of the river. The project is a fundamental part of the U.S. Army Corps of Engineers' (USACE) effort to rehabilitate and secure the aging East St. Louis levee system that provides flood protection to approxi- mately 250,000 residents and more than $4.5 billion in economic value. The project was devised and de- signed by USACE as a cutoff wall to be installed in the Metro East Sanitary District levee segment, one of the levee segments that form the East St. Louis system. The contract for the construc- tion of the cutoff wall was awarded in November 2019 to Bauer Foundation, the American subsidiary of the Bauer Group.

Sep 1, 2023

By Ali Nasirian Ph. D., Gabriel Carvajal

To facilitate the safer and more secure transportation of inmates from San Diego Central Jail to the new San Diego Courthouse, the County of San Diego committed to building a new transfer facility as part of the downtown developments. The transfer facility includes a three-story underground structure adjacent and connected to the Central Jail and a 60-ft deep, 23-ft diameter, 320-ft long tunnel. The tunnel starts at County Jail, passes underneath Western Regional Detention Facility (Old Jail) and, ultimately, connects to the State Courthouse. Condon-Johnson & Associates, Inc. (CJA) was selected to install the temporary shoring shaft for the underground structure as well as three arrays of canopy pipes to support the tunnel’s Sequential Excavation Method (SEM) construction. CJA installed the rectangular 56-ft deep access shaft shoring with three levels of bracing, and a combination of secant piles, soldier piles, and timber lagging. The shoring also included a sliding bridge at top to provide access for trucks to enter and exit from county jail during the duration of construction. Following shoring and shaft excavation, CJA installed and grouted 7-5/8” dia. canopy pipes in 3 reaches, parallel to the longitudinal design line of tunnel with a slight lookout angle. CJA installed 24 each canopy pipes, 99-ft from face of shaft at reach 1, 21 each, 80-ft length canopy pipes at reach 2, and 21 each, 75-ft length pipes at reach 3. CJA confirmed canopy pipe alignment via Inertial Sensing Gyro. To mitigate the possibility of settlements caused by the tunneling operation underneath Old Jail strip footing and grade beams, CJA also performed void fill grouting. Sleeve port grout pipes (SPGP’s) were installed inside the Old Jail basement and grouted with the use of packers as the tunneling operation passed underneath the Old Jail. In detailing various aspects of the construction, this paper aims to magnify the innovative solutions for shoring, canopy pipe installation and void fill grouting challenges as well as the state of the art quality control measures undertaken by CJA.

Oct 1, 2022

By Chen Zhiquan

Author has exhaustively researched into soft ground through construction of a large open caisson on soft ground (muck) which weighs more than 4, 000 tons. To avoid any contingency during construction, we precompressed muck stratum with a sand cushion and consolidated it with sand piles before construction of the caisson. We made borehole surveyings and soil tests many times before and after ground treatment. Following the tracks of changes of the caisson at all stages of precasting, we surveyed a large number of data. On the basis of analysis of the data we changed the original construction plan of precasting in four stages and sinking in three stages into that of precasting in three stages and sinking in one stage. Through the practice of the whole caisson construction the author has advanced new theory of kinematic law for soil particles and the change's law for strength of muck during precompression of sand cushion and consolidation of sand piles.

Jan 1, 1991

By Matthias Pulsfort, Hanna Nissen, Markus Herten

An insufficient integrity of cast in-situ bored piles can lead to a reduction of the load bearing capacity and may require cost intensive repairs. Reasons for an insufficient pile integrity are linked to the construction process, mainly to poor concrete quality leading to bleeding and segregation of the fresh concrete. Moreover, the entrapment of soil and an insufficient concrete cover can pose a problem. Knowledge about the time-dependent development of the fresh concrete pressure during the construction process of bored piles is needed for a better understanding of the underlying processes causing these defects. Therefore, pressure measurements were carried out on different construction sites with pressure cells being installed at different depths along the reinforcement cage. The measurements revealed the maximum pressure acting on the surrounding soil. The achievement is a better understanding of the effects of the concrete placement specifically and the construction process in general on the surrounding soil to reduce the risk of pile imperfections.

Sep 8, 2021

By Lorie M. Dilley

Alaska Village Electric Cooperative (AVEC), an electric utility cooperative providing power to 51 Alaska villages, has made a concerted effort to install wind turbines in the villages they serve in an effort to mitigate the growing costs of electrical power generation. The subsurface soils in several of these villages consist of sands and silts with ground temperatures of between 30°F and 32°F. The presence of warm, degrading permafrost in three of the villages has required innovative foundation designs, including the use of helical piers and piles to support steel and concrete wind turbine foundations. The design of the deep foundations had to account for the effects of degrading permafrost likely resulting from observed climate change patterns. Uplift forces imposed on the foundations were approximately 100 kips per pile. Uplift pile load testing was conducted on the installed piers and piles in order to determine the actual working load that each pier or pile could sustain. In addition, pile driving analyzer testing was conducted on several piles installed in the permafrost and compared to pile load tests. Results indicated that the installed piers and piles achieved the necessary capacity with sufficient factors of safety. Thermosyphons were installed near the foundations in order to limit the effects of climate change on the permafrost. The two to four wind turbines in each of the three villages are currently operational. Refinement of the design based on the pile testing from the first village to the third has decreased the cost of the tower foundations and improved our understanding of designing for warm, degrading permafrost.

Jan 1, 2010

By Christophe H. Locussol

D.C. United, the professional soccer team located in Washington, D.C., completed a 20,000 seat capacity stadium in July 2018 named Audi Field. The project initially considered a foundation system consisting of roughly 800 prestressed concrete driven piles configured in groups with pile caps. A value engineering alternative proposed in a design-build manner ultimately resulted in the use of 300 single element Auger Cast Piles (ACPs) for the foundation system. The ACPs ranged between 1.5 ft and 4 ft in diameter, were up to 85 ft in length, and were connected through a system of grade beams to accommodate large lateral induced loads. Limitations in conventional analytical methods were encountered during the structural design of the piles due to the complexity of the lateral loading and pile fixity conditions. An innovative approach using advanced finite element modeling that incorporated the framing effects of the grade beams was required to meet the strict movement criteria despite large lateral loads.

By Javankhoshdel Yacoub

Piles are often used to reinforce slopes as they increase the available restoring force when calculating the factor of safety against sliding. In this paper, a 3D model of a slope containing multiple modes of failure is reinforced using pile elements. The results of the 3D Limit Equilibrium analysis containing piles are obtained using a newly introduced coupled approach which combines the results of finite element analysis (to obtain the displacement of soil along the pile) with the traditional limit equilibrium iterative formulation. The multiple modes of failure are obtained using the novel Multi-Modal Optimization (MMO) metaheuristic method which adapts the Particle Swarm Optimization (PSO) method to search for multiple local minima in a single slope model.

Oct 1, 2022

By William M. Dalrymple, William P. Owen, Benjamin S. Rivers

For the California Department of Transportation (Caltrans), geophysical applications have played an important role as part of a successful multidisciplinary approach to subsurface characterization for the design of high value structures. Since at least the 1950’s, geophysical methods have been deployed to guide the exploration drilling program and to maximize the return on drilling investment by increasing the amount of data obtained from test borings. Geophysical applications saw increased use beginning in the 1990’s, during the seismic retrofit of the state’s toll bridges and the replacement of the west span of the San Francisco-Oakland Bay Bridge. Over the intervening years, increases in computing power and increasingly sophisticated commercial off-the-shelf software applications have allowed Caltrans to leverage advancements and perform geophysical investigations of increasing complexity and scale. Ultimately, the goal of these efforts is to maximize return on investment, whereby increased investigation costs at the design phase are offset by reduced uncertainty regarding subsurface conditions, leading to reduced cost overruns related to change orders and unforeseen site conditions during construction. These objectives are consistent with the recent Every Day Counts (EDC) initiative to incorporate Advanced Geotechnical Methods in Exploration (A-GaME) into routine engineering practice. Caltrans is an implementation partner of the A-GaME initiative, and Caltrans’ practices represent a model toward the institutionalized geophysical site characterization practices for other transportation organizations. The authors provide a retrospective on 70 years of experience with geophysical applications for transportation infrastructure, with examples and observations on potential future direction of the industry.

By Jeffrey C. Schuh, Logan Bloemer, Daniel P. Dietzler

Over the past 30 years, the authors have encountered numerous projects where recognizing the geology, soil properties and groundwater conditions, and considering alternative construction techniques have promoted efficient and cost-saving construction. The construction documents for these projects, produced by various engineering firms, provided basic information on geotechnical conditions. The authors became involved in each project either because there was a problem during design or construction or, as a contractor, won the project because they saw a value engineering opportunity to take advantage of the geologic setting of the project to design and build alternatives to what the designer depicted. Understanding the geologic setting is critical before planning and designing begins. Being able to work with the geology and the materials on site is preferred before specifying more costly and complex solutions, which often require the importing of materials and adherence to unnecessary and/or inappropriate specifications. Failing to understand the geology or not knowing all the techniques available for construction can lead designers to develop solutions that could be inappropriate. This paper presents several examples of value engineering and project performance enhancements developed through knowledge of basic soil mechanics and implementing innovative solutions. History and Background Most people attend DFI meetings, present their experiences, listen to others, and read articles and papers with the hope they can learn from others. Geotechnical engineers and contractors often interface with others in the execution of projects who have, at best, a rudimentary knowledge of geology and soil mechanics. Of course, there is a need for architects, bankers, and regulators, etc., but they typically do not have much interest in the nuances of geotechnical engineering, which relies on both art and science. Thus, significant time is spent educating counterparts in the need for comprehensive subsurface investigation programs and the intricacies of construction in the “dirt,” as they typically refer to soil and rock.

Jan 1, 2019

By Richard Stone, Rouzbeh Afsharhasani, Moses Karakouzian

"Caliche, a hardened sedimentary deposit of calcium carbonate that occurs worldwide, generally in arid or semiarid regions, is frequently encountered in Las Vegas, Nevada. The presence of a caliche layer in a soil profile affects the response of deep foundations to axial load. This paper studies the stiffening effect of caliche layers on the elastic settlement of a pile foundation. In order to evaluate the response in a layered soil-caliche profile, finite element analyses were performed on a typical-sized single pile and a pile group, both having constant diameter and length of the pile. The results indicate that the stiffening effect from the caliche is noteworthy, and a layer with a relative thickness of at least one pile width, regardless of its location, reduces the pile settlement for both single piles and group of piles systems by at least 50%.IntroductionThe presence of cemented materials in the soil profile influences the settlement response of foundations. One type of cemented material that can be found in arid places around the world is a sedimentary deposit of calcium carbonate called caliche. Caliche, a hardened sedimentary deposit of calcium carbonate, is common in arid and semi-arid urban areas, such as Las Vegas, Nevada (Wyman, et al. 1993).Caliche is mostly observed in lacustrine, river, and alluvial fan deposits (Jr.C.C 1970). It is also found in Central and Western Australia, the Kalahari Desert, the High Plains of the Western U.S., and the Sonoran Desert of the U.S. and Mexico.Some conditions required for the formation of caliche are that country or basement rocks must be a carbonate type, carbonate must be present in the soil zone of the area, climate regime is semi-arid to arid, there exists widespread capillary activity, and carbon dioxide (CO2) is present in the environment. As a result, caliche occurs as a product of the carbonization process (Atabey, Atabey and Kara 1998). In such areas where foundations are constructed on thin rock layers (caliche), special geotechnical design conditions should be considered, particularly if the supporting rock layer is underlain by a weaker material."

Jan 1, 2015

By J. L. Liu

Long-term maintained load test on the bored pile group in unsaturated silty soil has been carried out. And the research on the time effects of bearing behavior of pile group has been done by the method of installing pressure cells and reinforcement stress gauges for measuring the soil reaction beneath the cap and the pile bottom as well as the shaft resistance. The test shows that, within a certain duration after loading, the soil reaction beneath the cap and the pile point resistance increase with time; but the shaft resistance decreases. The load distribution among the pile tops in the group tends to be even with time. The shaft resistance redistributes along the pile shaft with time, that is, getting less in the upper part, getting larger in the middle. The redistribution does not tend to stop till the distribution in both upper and middle part becomes to be uniform. The load-bearing conditions of soil beneath the cap of pile group and the variation in time effects with related factors also have been discussed.

Jan 1, 2010

By Stephan Jefferis

It is my understanding that the Scandinavians have done some fundamental work on durability. I have seen a study published whereby the author, Helen Anderson, comments on the durability of polyurethane grouts and there was -if I am not mistaken- a reference made to another Scandinavian testing institute comparing durability of the polyurethane to cement grout under the same type of circumstances. Circumstances are important so we should actually ask the gentleman to shed some light on this particular method because apparently Scandinavia is the place where durability has been taken very seriously and has been well researched.

Feb 10, 2003

By Andrew Baxter

This paper focuses on the design of steel bearing plates to transfer load from tiebacks and tiedowns to a concrete mass. It lists and describes the various available procedures for design of bearing plates as well as explains the design procedure recommended by the authors, which incorporates the Post Tensioning Institute (PTI) recommendations. The paper includes a step-by-step design example following the recommended procedure that captures the most important aspects of plate design. The dimensions of the plate calculated from this example are compared to the design dimensions obtained from various other procedures, including those by American Association of State Highway and Transportation Officials (AASHTO) and VSL International, Ltd. (VSL). The paper also includes the results of numerical modeling of the plate that will help the reader understand important aspects of plate-concrete interaction. The authors envision that this paper will serve to create an understanding in the geo-industry of suitable design methods and help improve procurement of bearing plates for tiebacks and tiedowns.

By Lisheng Shao

Soil mixing and jet grouting have been widely used to support heavy structures such as tanks, cement silos, and storage buildings. Although the installation methods vary between soil mixing and jet grouting, the end product of soil-cement columns behaves similarly in supporting structure loads. In many cases, soil-cement mass treatment offers the owner savings over driven/drilled piles. This paper discusses the design methodology, production work, and quality control, with supporting figures, of a recent large complex tank farm project. The project consisted of constructing six above-ground steel storage tanks and an approximately 700-foot-long fill slope. The tank farm site is located in an industrial area of southern California, with highly variable subsurface conditions consisting of compressible soils and buried construction debris. The compressible soils necessitated that the new tanks be supported on deep foundations. A test pile program performed previously at the site showed that conventional driven concrete piles were not feasible because of buried construction debris, therefore a soilcrete system was proposed. Site design included evaluating the total and differential settlement and column group bearing capacity under both static and seismic loads. Extensive field and laboratory testing confirmed the design soil-cement strength and modulus of both the soil mixed and jet grouted soil-cement columns. The project operation and quality control programs are also included in this paper.

Jan 1, 2010

By Timothy C. Siegel

Drilled displacement piles (also known as augered cast-in-place displacement piles or augured, pressure grouted displacement piles) are installed by the displacement of soil and subsequent placement of fluid cement grout within the evacuated volume. Depending on the soil grain-size characteristics, soil behavior, in situ soil density, pile spacing, and pile diameter, the installation process can result in measurable densification and an increase in lateral stress. This paper examines the conditions prior to and following the installation of drilled displacement piles at sandy sites using the cone penetration test. The data support that the installation of drilled displacement piles results in a substantial increase in tip resistance.

Jan 1, 2007

By Luca Pingue, Regine Jagow-Klaff, Franco Muratore, Carlandrea Albonico, Damiano Frontini, Rudolf Wernecké

This paper describes an artificial ground freezing (AGF) application carried out to ensure both watertightness and structural support for the safe excavation of four cross passages of the Forrestfield Airport Link (FAL) project in Perth. The line will deliver 8.5 km extension of the existing urban rail network connecting the growing eastern suburbs of Perth with the existing suburban rail network. The proposed soil improvement technique is adopted as a smart alternative to jet grouting from the surface since the use of heavy equipment with long vertical mast was not allowed due to the line underpassing an airport in operation. In this paper, details of the challenges and lessons learned during both design and construction phases are given. Furthermore, it is described the geometry and the installation of freeze pipes in presence of a massive steel frame, ventilation system and slurry pipes of the tunnel boring machine (TBM) in operation. It is also illustrated the web monitoring system to allow key personnel to follow in real time the development of soil temperatures, tunnel convergences and ground surface deformations as well as changes in the interaction between international parties involved due to the COVID-19 pandemic.

May 1, 2022

By Ray Zelinski

Caltrans sponsored a research project in 1992 which incorporated proprietary and generic pile types. The piles were subjected to axial tensile/compressive loads in deep, soft soils. Descriptions of various pile types and systems, scenarios leading to the proposal to test the systems, and load test results were/will be provided by other presenters at this seminar. Therefore, this paper will focus on the issues surrounding use of test results and proprietary pile systems on Caltrans construction projects. The primary issues facing Caltrans during implementation are as follows: 1) producing pile cap designs for a range of pile types and loads; 2) providing construction specifications which allow fair competition among the system vendors, yet assure design and ultimate capacities; 3) Develop quality control standards for pile system materials and installation techniques which guarantee pile durability for static and dynamic loads; and 4) assure that foundations have adequate lateral capacity.

Jan 1, 1993