Search Documents

By Nareetsile S., J. Kabwe

In the past few years Orapa and Letlhakane Mines have investigated various new technologies to enhance and improve production. The goal has been to improve productivity, reduce operating costs and make the mines more profitable The advent of Global Positioning Systems (GPS) in the early ’80s brought about the realization of this concept. Orapa and Letlhakane Mines started using GPS in 1999 and it is now used atLetlhakane mine for surveying, vehicle tracking and dispatching and for floor control system. Orapa Mine uses GPS in surveying, floor control and drill navigation. It will also be used for vehicle tracking and dispatching in mid-2001 following the installation of a fleet management and control system. The introduction of GPS at both Orapa and Letlhakane mines have improved productivity and reduced operating costs in the areas of drilling, topographic survey and floor control. In vehicle tracking and dispatching GPS has allowed for real-time information management for timeous decision-making which optimized fleet run time hours.

Sep 1, 2001

INTRODUCTION The SAIMM publishes technical information on various aspects of the minerals industry through several different media. (a) Monograph Series Books in the Monograph Series are high quality, detailed discussions on specialized topics. (b) Symposium Series This series consists of the proceedings of international conferences which are held in South Africa. (c) Special Publications Series This series covers titles which do not form part of the Monograph and Symposium Series. (d) The SAIMM Journal Papers published in the Journal cover al relevant areas of technical interest by striving for a balanced content and maintaining a consistently high technical standard. (e) School and Colloquia Notes The papers from al local schools and colloquia are published and handed out at registration. Should authors wish to have their papers considered for publication in the Journal, they should adhere to the guidelines outlined below.

Jan 1, 1991

By A. A. Hazell

Mine management by objectives By A. A. HAZELL The author discusses the objective areas of mine management. Setting objectives is seen to be a conscious process which starts at the highest level of management. This enables clear objectives to be set at each lower management level. The methods of setting objectives in the areas of stope production, productivity and manager performance are set out in detail. In the area of manager performance emphasis must be placed on the practice of management. It is concluded from results obtained that "management by objectives" produces better than average perormances.

By R. G. B. Pickering, H. H. Haase

Few innovations in the South African gold mining industry could have a more significant impact on improving profitability than non-explosive methods of mining. The far-reaching benefits of this approach are explained and the progress made through development work funded by the industry is described. Three methods are considered: impact ripping, sloting with abrasive waterjets and diamond saws, and breaking from drilled holes with waterguns and electric pulses. Of these methods, impact ripping is the most advanced and requires only minor refinements before production applications can be initiated. Although this method, based on current performance, is expected to yield considerably increased profits, it is predicted that it could perform several times better than at present with further development. The other methods of rockbreaking also show potential. Waterguns and electric rockbreaking would be attractive in unfractured rock for difficult geological conditions, and for confined areas such as gullies and development ends. Methods based on sloting could be combined with any of the other methods to enhance their effectiveness and thus yield further improvements in profitability; also, they could be used to advantage in specific applications. Al the discussed methods, therefore, deserve to be developed further.

Jan 1, 1991

By K. I. Afewu, L. C. Woollacott

Little is reported in the literature that is directly useful for the interpolation film coefficients for the in-pulp adsorption circuits used in gold metallurgy. This can create a problem if the design or operation of these circuits is to be optimized by the use of simulation techniques. To address this problem, a study was undertaken on the influence of mixing intensity, scale, and geometry on the film coefficient in adsorption systems typical of the carbon-in pulp plants used for gold extraction. This, the first paper deals with the influence of these factors on the film coefficient and shows that the specific power to just disperse the carbon in the slurry is an important variable. This variable is also strongly dependent on mixing intensity, scale, and geometry-a dependence that is dealt with in the second paper in the series. From the informatlon obtained, practical scale-up procedures were developed. These procedures are considered to be applicable to resin-in-pulp as well as to carbon-In-pulp plants.

Jan 1, 1995

By J. D. Wells

An account is given of the planning required for the rehabilitation of land that is to be disturbed by opencast mining, and of the preparation of rehabilitation of land that is to the Inspector of Mines. The plans Include the provisions that are to be made to allow for climatic conditions, land use, vegetation and wildlife, surface-water resources, geology and ground water, soils, land capability, rehabilitation method, location of discard dumps and slurry ponds, pollution control, and costs. . . Monitoring of the operation is the only way that the rehabilitation plan can be improved, and both monitoring and planning are essential when provision is being made for the closure of a mine.

Jan 1, 1986

By C. Ringas, F. P. A. Robinson

Various theories proposed to account for microbial corrosion are reviewed as a background to a better understanding of this type of corrosion in iron-based alloys. Experimental evidence is presented to show that even stainless-steel alloys are prone to microbial attack by sulphate-reducing bacteria. The corrosive attack by the bacteria is due primarily to the hydrogen sulphide that is produced as part of their metabolic processes.

Jan 1, 1987

The Federation of Societies of Professional Engineers Our Institute is a member of the Federation and, to give members some idea of the work of the latter body, a few notes are submitted from the Federation's annual report for the year ended June 1973.

Jan 2, 1974

By J. A. Drummond

The duties and efficiencies of a number of main and auxiliary fans were determined by standard and thermal methods. Some observations on the effect of water and dirt accumulation on fan performance were made.

By L. A. Vermeulen, D. D. Howat

Extensive work was done previously on the wear of grinding media and on the comminution processes operative in bal milling based on the determination of the number-size and mass-size distributions of samples of balls taken from bal mils by a specially designed device. Proof that a sample is as nearly representative as possible of the whole mass of material from which it is drawn is usually extremely difficult. This paper reports a special case in which a direct comparison was made between the number-size and mass-size distributions obtained from a sample drawn from a mil and those from the whole bal charge emptied from the mil. Exposure of the internal defects of the grinding balls caused them to develop irregular shapes after wear had reduced their diameters by about 50 per cent. As a result of the marked change in the morphology of the grinding components, an anomaly was observed between the proportion of small components collected by the sampler and that determined in the total charge. Except for this anomaly, a marked similarity was found in the data relating to the larger components in the sample and the total charge, indicating that the sample obtained by the procedure outlined is representative of the mass of the grinding charge in a mill.

Jan 1, 1989

By T. R. Marrero, J. W. Wilson

The transportation, by water that flows through a pipeline, of coals in the form of water-impermeable cylinders is discussed, and shown to have distinct advantages over other forms of coal transportation, including significantly reduced costs for larger throughputs. The description of the concept comprises various aspects of the system, such as methods for the manufacture of coal logs, their injection into the pipeline, the manner in which they are conveyed in the water in the pipe, and the methods used for their preparation as feed material to electric power stations at the end of the pipeline. It is pointed out that the technology involved in the transportation of coal in the form of logs via pipelines is applicable also to other minerals and commodities.

Jan 1, 1993

Mintek now offers a service for the accurate measurement and analysis of air pollution in South Africa. 'The deteriorating air quality and general degradation of the environments in industrialized and urban regions of South Africa have been of concern for more than a decade', says Mintek's Dr Johann Engelbrecht. 'The accompanying effect on health, visibility, and damage to property and the environment have prompted the public, authorities, and industry to take appropriate action. A recent study conducted by the Medical Research Council on schoolchildren in the Vaal Triangle, clearly demonstrated the relationship between the deficient quality of the air in that area, and the resultant respiratory diseases.

Jan 1, 1996

By deur J. V. D. M. Grimes

Sishen Iron Ore Mine is one of the largest open-pit mines in the world, and loading and hauling constitutes one of the major cost items on the mine. Because high productivity in loading and hauling results in large financial benefits, the following projects to improve productivity were implemented at Sishen: - a computerized truck-allocation system, - an overhead power-supply system for the dieselelectric driven rear-dump trucks, - an in-pit crusher and a belt-conveyor system. This paper concentrates on the truck-allocation system, with special reference to the improved productivity of loading and hauling resulting from the implementation of this system.

Jan 1, 1984

By R. P. King

The flotation behaviour of phoscorite from the Phosphate Development Corporation was measured in a pilot plant, the flotation cells in the plant being varied in configuration so as to operate with or without circulating loads. The ore was floated in a batch cell so that the parameters for a kinetic model could be estimated, and these parameters were then used in a flotation-plant simulator, which is based on the kinetic model, in the prediction of the performance of a pilot flotation plant operating on phoscorite. The simulator predictions compare well with the measured performance of the ore in the pilot plant, but the comparison shows that the kinetic model is not completely adequate for the prediction of performance in continuous flotation plants. The model is weakest in its ability to model the behaviour of the froth phase. The flotation behaviour of the ore could be adequately described when it was assumed that the apatite and gangue each consist of floatable and unfloatable components. The effect of particle size on the specific flotation-rate constant of apatite was found to have a maximum at 85 µm and to fall to zero at 400 µm that for the gangue had a maximum at 50 µm and was zero at 350 µm.

Jan 1, 1978

By C. G. Schmidt, N. W. Hanf

Many of the pyrite concentrates produced at South African gold and uranium mines contain economically significant amounts of nickel, copper, and cobalt, apart from gold and uranium. In some cases these concentrates are leached for uranium, followed by roasting and cyanidation of the calcine for the extraction of the gold. Even if their intrinsic value is excluded, the presence of appreciable amounts of base metals can lead to excessive consumption of cyanide and zinc in the conventional process for the recovery of gold from calcines. The extent to which base metals, particularly cyanocides in the calcine, can be made soluble in water or in dilute acid by variation of the pyrite roasting conditions was investigated. An important finding of the investigation was that the conditions producing favourable base-metal sulphation (and hence solubility in water) also produced good sulphation of the uranium values that had not been extracted in a conventional leach of the original pyrite. Thus, if the pyrite is subjected to a sulphating roast followed by quenching in water (or dilute acid), it should be possible for the uranium to be extracted in improved yield. The need for leaching of the pyrite would therefore fall away. It was noted that sulphation roasting also resulted in improved gold extractions when the calcine was subsequently subjected to conventional cyanide-extraction procedures. From well-sulphated calcine, the dissolution of base metals and uranium appeared to be fairly independent of leaching pH, time, and temperature. On an inadequately sulphated calcine, Iow pH values during leaching gave increased extraction of copper and uranium but did not have a significant effect on the dissolution of nickel and cobalt. The extraction of uranium increased with increasing leaching time and temperature, while only longer times at a Iow pH value markedly improved the extraction of copper. The extraction of cobalt was fairly independent of leaching time and temperature, but the results were insufficient for a conclusive evaluation to be made of their effects on the dissolution of nickel. A cursory economic assessment 'indicated that sulphation roasting applied to the pyrites investigated is likely to be very profitable.

Jan 1, 1979

What is the role of The South African Institute of Mining and Metallurgy at a time when so much is developing and changing in South Africa? The minerals industry is represented through employers, employees, government, education, research, public views, and even pure political interests. The role of the Institute is to represent the mining and metallurgical profession. In this role the Institute has aligned itself with Associated Scientific and Technical Societies, the Council of Scientific Societies and the Engineering Association. The Institute is also active on the Engineering Council of South Africa.

Jan 1, 1996

By G. Peinaar

Superhardening is a new development by which a substantial increase in hardenability above the normal can be achieved in Iow-alloy steels. This paper concerns the reversible temper-embrittlement behaviour of steels with a superhardenability characteristic. Steels of type BS 530A40 with manganese modifications varying from 0,72 to 1,27 per cent in the superhardenable and conventional condition were compared. It was concluded that superhardenability in itself does not affect the susceptibility of a particular steel to temper embrittlement. However, an increase in manganese content, which was intended to increase the base hardenability of the steel, caused serious deterioration of the temper-embrittlement properties. As the use of manganese, chromium, and nickel to increase base hardenability results in an increase in susceptibility to temper embrittlement, it is suggested that this effect should be countered by the addition of 0,2 to 0,3 per cent molybdenum.

Jan 1, 1984

By P. F. S. Jackson, A. Strasheim

In the survey "Analysis of South African raw bullion" the distribution of trace elements within the bullion have been shown to be distinctively dependent on the extraction process. In general the amalgamation process produces the more impure bullion with respect to trace elements. Some chemical and physical explanations are given for the differences that have been observed in the raw bullion as received at the Rand Refinery. The value of the spark source mass spectrographic technique in the study of the elemental impurities in bullion is demonstrated.

By E. Adlard

This paper sketches an expert system for use underground in pinpointing problem areas in the operation of machines. The system is typically a software 'shell' designed to accommodate a series of 'if-then' rules that are intertinked to systematically search for the cause of the problem. During the search, the system asks a series of questions that have to be answered by the operator and then, when necessary, by an artisan. The rules of the system are generated by a knowledge engineer whose function it is to gather the necessary diagnostic information and prepare it in the required format for the expert system. Much still requires to be done in the development of such systems and in the testing of hardware to withstand the mining environment.

Jan 1, 1990

By W. K. C. Boemer, G. A. Davies

Vanadium slag production in the shaking ladles started in April 1968, steelmaking was begun in July 1968 and the first continuously cast blocks were produced soon after on the 29th July, 1968. Nominal monthly production of over 20 000 tons was reached in seven months and by December 1970 about 12 000 heats were cast and a monthly production of 35000 tons has been achieved.