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The extraction of white phosphorus in molten salt
By X Yang
White phosphorus (P4) is a critical element in industry, but its current production from phosphate rock using the carbothermal reduction method raises significant environmental and health concerns. Th
Aug 21, 2024
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In situ analysis of steelmaking slags and mold fluxes at elevated temperatures using a remote fibre-optic Raman probe
By R E. Gerald II, B Zhang, T Sander, J D. Smith, J Huang, R J. O’Malley, H Tekle
In the steelmaking process, mold fluxes are essential for ensuring thermal insulation, refining, and the efficiency of continuous casting. Real-time understanding of the in-service composition of slag
Aug 21, 2024
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Thermal phosphorus – it’s a hot commodity with a hot process
By R Atmuri, W Liang, R Prasad, Y Liu, E Wingate
Yellow phosphorus (YP) has been commercially produced since the 1920s. First in the USA by the Tennessee Valley Authority (TVA), next in Russian (Kazakhstan) in the 1950s, and finally in China in the
Aug 21, 2024
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Pyrometallurgical process simulations using CALPHAD thermodynamic databases
By M-A Van Ende, N Kumar, I-H Jung
In order to utilise the powerful thermodynamic databases for process simulations, a concept called Effective Equilibrium Reaction Zone (EERZ) was introduced to couple thermodynamic database calculatio
Aug 21, 2024
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Determining the properties of CaO-Al2O3-SiO2 slags from molecular dynamics simulation
By M Zhu, J Safarian
Understanding the slag composition-structure-property relationship remains challenging due to the amorphous nature of slag melts and the difficulty of high-temperature experimental investigations. Sin
Aug 21, 2024
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Impurity capacities of non-ferrous slags
By R G. Reddy
The complexity in treating environmentally harmful impurities such as As, Sb, Bi from the base metal matte or metal in the smelting stage are responsible for the high cost of the refining process. The
Aug 21, 2024
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Thermal analysis of molten salts and their mixtures with metals
By S Gezgin, F Beckstein, M Müller, D Rapp, D Sergeev, J Qi, A Lichtinger
Salts and their mixtures play an important role for industrial and energy sectors, eg metallurgy, biomass gasification and combustion, nuclear and solar powerplants and electrochemical processes. Depe
Aug 21, 2024
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Comparative study of oxide dissolution modelling in secondary steelmaking slags
By S K. Michelic, N Preisser
For certain applications, steels have to feature a very distinct and well-defined level of cleanness in terms of the number and composition of non-metallic inclusions. Therefore, one crucial aspect of
Aug 21, 2024
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Improving cobalt extraction through oxidative blowing of copper-nickel matte
By R A. Pakhomov, L V. Krupnov, P V. Malakhov, I M. Dymov
The article presents results of thermodynamic calculations and laboratory studies, focusing on the cobalt behaviour during oxidative smelting of copper-nickel mattes. The compositions of the studied s
Aug 21, 2024
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Quantitative studies on the microstructures of ternary CaO-Al2O3-SiO2 glasses, melts and correlation with their high-temperature viscosities
By S Wan, F Zhang, J You, K Tang, X Tang, C Bessada, A Canizarès, Q Zhang, L Lu
Microstructure of CaO-SiO2-based glassy samples with various Al2O3 contents were examined quantitatively by Raman spectroscopy and 27Al MAS NMR (magic-angle spinning nuclear magnetic resonance). Seque
Aug 21, 2024
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Deoxidation of Ti-Ni alloy by the calcium and CaF2-MgCl2 flux
By K S. Park, J K. Kim, J H. Park, Y Su
The present study investigates the possibility of the direct removal of oxygen from the Ti-30Ni (wt per cent) alloy melt through the thermodynamic equilibrium reactions at 1623 K in the vertical tube
Aug 21, 2024
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Theoretical and experimental approaches to determine the mass transfer coefficient in the steel/slag/refractory system
By S K. Michelic, M Schickbichler, A Kharicha, E Karimi-Sibaki
The requirements for the controllability of metallurgical processes are increasingly becoming the focus of both industry and research. Advances in this field of research not only impact the stability
Aug 21, 2024
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Phase equilibria of Al2TiO5–Ti3O5 pseudobrookite solid solution in the Al2O3–TiOx system under various oxygen partial pressures
By W Y. Kim, Y B. Kang, Y J. Park
The phase equilibria in the Al2O3–TiOx system were investigated in wide ranges of temperature and oxygen partial pressure: 1300~1600°C and 10-16.6~10-8 atm, respectively. The equilibrium phases and th
Aug 21, 2024
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Reducing CO2 emissions from the ferro-alloy and silicon production
By G M. Tranell, M Tangstad
The CO2 footprints in the production of Mn-ferroalloys and silicon/ferrosilicon are correlated with the fossil carbon consumption. The CO2 emissions may be reduced in the Mn-ferroalloy process by incr
Aug 21, 2024
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Ionic structure analysis of relaxed surface of molten oxide slags for surface tension modelling
By M Suzuki
Although several models for the surface tension of molten oxide slag have been proposed, suitably accurate predictions of this property are not yet possible. The surface tension, or surface excess fre
Aug 21, 2024
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Effect of Al2O3/SiO2 ratio on structure and properties of mould flux for high-Al steel continuous casting
By J Zhang, O Ostrovski, C Zhang D Cai, Q Wang
The conventional CaO-SiO2-based mould fluxes are not suitable for high-Al steel casting because of the strong reaction between silica in the flux and aluminium in the steel strand. In the process of c
Aug 21, 2024
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Challenges and limitations in development of large thermodynamic databases for multiple molten phases using the Modified Quasichemical Formalism
By E Jak, M Shevchenko, E Nekhoroshev, D Shishin
In the field of pyrometallurgy, the presence of multiple molten phases with distinct chemical compositions, such as slags, mattes, speiss liquids, metals and molten salts, is a well-known phenomenon.
Aug 21, 2024
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Advancement in experimental methodologies to produce phase equilibria and thermodynamic data in multicomponent systems
By E Jak, M Shevchenko, D Shishin
One of the key aspects to develop sustainable metallurgical production is to ensure that the predictive power of thermodynamic tools is brought up to a new level of accuracy and reliability. Exploring
Aug 21, 2024
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Measuring circular economy through life cycle assessment – challenges and recommendations based on a study on recycling of Al dross, bottom ash and shavings
By G Tranell, E Pastor-Vallés, A Vallejo-Olivares, J B. Pettersen
Metals are essential for the sustainability transition and decarbonisation of society. Yet, it will be paramount to produce them sustainably and minimise the affiliated resource and energy use and the
Aug 21, 2024
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Phase diagram of V2O3-FetO-SiO2-CaO(15 mass%) system at 1623 K
By Q Shu, T Deng, B Yan, B Song, D Wang
In view of the lack of phase equilibria data of vanadium-bearing oxide system and the desirability of them for design or optimisation of vanadium extraction process, the phase equilibria relationships
Aug 21, 2024