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By Yoshihiro Moriyama, Toshihiro Okitsu, Ryouichi Banno

The fracturing composition using the gas pressure generated by the thermit decomposition reaction gives the following performances.

Jan 1, 1995

By Mark S. Stagg, Stephen A. Rholl, Steven G. Grannes

A method of determining the fragment size distribution of rock quarry muckpiles using photographic and digital-image processing techniques has been developed by the Bureau of Mines. To assess the fragmentation, photographs and video tapes were taken in both the laboratory and in the field and then digitized for analysis. The fully-automated process uses specially written image-interpretation software which had been developed previously by Bureau researchers to measure irregular taconite ore shapes. The advantages of photographic assessment in comparison with other methods include speed and cost.

Jan 1, 1993

By K. Ram Chandar, Vedala Rama Sastry

Fragmentation and muck pile profile together play an important role in optimizing the excavation costs for given geo-mining conditions. Initiation system is one of the vital parameters influencing the fragmentation and muck pile throw (profile). An attempt is made through this paper to study the characteristics of muck pile produced in addition to fragmentation. Two new parameters namely “throwburden ratio” and “muck pile ratio” are proposed for assessing fragmentation and movement of material. Field investigations were carried out in a limestone mine in southern India with shock tube and detonating cord initiation, using four initiation patterns, keeping other parameters like burden, spacing,delay timing etc. same.

Jan 1, 2008

Computational techniques in determining particle size distributions after blasting is getting wide acceptance. A well known approach to extract this kind of information from digital images is edge detection. The number of edge points on a given image increase proportional to the increase of the particles on the image. By selecting a conveniently smooth threshold, counting the signed edge pixels may be a suitable metric further used to quantify the number of particles in the image. Here we propose an image processing algorithm together with Adaptive Neuro Fuzzy Inference System (ANFIS) to efficiently count the rock particles with various sizes on a given surface. To determine a suitable approximation for a mapping between the number of edge pixels and the number of particles, ANFIS is a suitable tool. As a trainable classifier ANFIS proved itself as being better efficient approach than other well known multilayer perceptron classifiers. ANFIS is trained by using convenient training data pairs previously experienced from empirically counted sample images. When given a new image containing the particle information of selected surface, the hybrid neuro fuzzy image processing approach provides satisfying performance on counting the correct number of particles up to the given scale of sizes. In this paper an experimantal study for assessment of particle size using ANFIS is presented.

Jan 1, 2004

By E Novikov, D Johansson, U Nyberg, A Beyglou, N Petropoulos

Fragmentation is an important factor for improving downstream processes in mine operations. Six trials have been conducted at the Aitik copper mine to investigate the effect of ultra-short inter-hole delay times, i.e. smaller than 1 ms/m of burden, on fragmentation. Swelling, MWD data, and crusher efficiency were also evaluated for trials. According to the results, the effect of examined short inter-hole delay times, i.e. 0.14 to 0.86 ms/m of burden, on fragmentation was found to be marginal. Delay time of 0.43 ms/m of burden resulted in slightly finer fragmentation and larger swell; however, the effect of short delays was overshadowed by the effect of small variations in specific charge.

Jan 1, 2014

By S B. Richardson, N T. Moxon, A C. Torrance

In many mining situations the energy released by an explosive is far too high and results in over fragmentation and excessive damage to the surrounding strata. Laboratory experiments have demonstrated that the shock energy of an explosive can be significantly reduced by surrounding it with an attenuating material such as a foam. The effect of this reduction in shock energy on fragmentation has been determined using model materials. A four fold reduction in the amount of minus 8mm material relative to an air decoupled charge of the same weight was obtained for a foam attenuator.

Jan 1, 1989

By Norman Paley

A blasting project was undertaken at the Teck Alaska Red Dog Mine in 2005 to 2007 to determine the extent that using electronic detonators could increase Semi-Autogenous Grinding (SAG) mill throughput. The results of that project were reported at the 2010 ISEE Annual Conference. This paper is a postscript to that project and provides the fragmentation resulting from the implementation of a 15% pattern expansion using electronic detonators.

Jan 1, 2012

By Gustavo Huerta Valer, Jorge Cárdenas Miranda, Johan Salas Flores

One of the challenges of mining is the optimization of the blasting process, which has an important impact downstream in the processing of crushed ore in the plant, that is why mining companies ensure the results of granulometry obtained from the blasting process through a joint work with companies specialized in the process of loading with explosives.

Feb 6, 2023

By B Mohanty, Y C. Lizotte

Optimization of blast fragmentation in underground hardrock mining requires analysis of its effects on loading and haulage equipment, together with the downstream materials handling system, with the objective of minimizing total mine operating costs. A methodology is reported which has been developed to quantify the actual fragmentation and equipment performance in the field. This is data which has seldom been practicable to capture nor received serious attention in mines. Based upon the experience gained in underground studies, a prototype standard is proposed which aims to summarize the pertinent data, collection and analysis for fragmentation assessment. This relates to parameters of direct measure, such as mean size and distribution, as well as muckpile and work environment. The paper concludes by defining the impact of fragmentation on the loading and downstream handling system.

Jan 1, 1991

By John A. Franklin, Norbert B. Maerz, D Linn Coursen

Accurate measurement of blast fragmentation is important in mining and quarrying operations, to monitor blasting and optimize blast design. A new digital photoanalytical method to measure the block size is presented here. Photographs of the broken rock are digitized, apparent size distributions measured, and corrections made for overlapping blocks, by means of an empirically derived correction function. The method was tested during recent full-scale blasting tests in Virginia, USA. It shows great potential as a practical aid to predicting, monitoring, and controlling the quality of the fragmented rock.

Jan 1, 1987

By Charles H. Dowding, Catherine T. Aimone

Rock particle sizes were measured at fourteen steep-slope Appalachian coal mines during production blasting. The distribution of rock sizes shows the effects of inter-hole timing, sequence of hole initiation, as well as charge distribution within each shot. Blast design parameters were selected to: (1) minimize displacement of broken rock conforming to throw control required of mining methods, (2) minimize seismic effects, and (3) create breakage at a cost economical to mining operations.

Jan 1, 1983

By Khushaal Popli, Vanessa Roeland, Brian Hall, Carl Diederichs

Highland Valley Copper (HVC) has embraced an integrated Mine to Mill approach to comminution since the late 1990s. Previous blasting optimization was carried out through adjustments to blast pattern geometry (i.e., reduction of burden and spacing). This approach proved very effective and HVC reduced the burden and spacing of high energy ore blast patterns to what was considered the practical limit that still allowed for efficient drilling and bulk truck loading operations. While mining in the bottom of the Valley pit near the end of the previous pushback, HVC encountered high static groundwater conditions which enabled the transmission of elevated inter-blasthole pressures that had the potential to exceed safe operating limits for initiation products. This risk was mitigated through an expansion of burden and spacing for the high energy ore patterns, reducing the application of blasting energy and increasing the average particle size in Mill feed.

Feb 6, 2023

By Lewis L. Oriard

Some two million cubic yards of sandstone and orthoquartzite were blasted and excavated at Upper Stillwater Dam, located high in the Uinta Mountains in northern Utah. The material was processed to produce concrete aggregate for the construction of the largest roller compacted concrete (RCC) dam ever constructed, and one of just a few in existence. The dam cross-section is shown in Figure 1. The aggregate was sound rock produced from required dam foundation excavation and from a quarry located about 1/2 mile from the dam site. Representative compressive strengths of the sandstones and quartzites were in the range of 20,000 to 30,000 psi.

Jan 1, 1993

By Douglas Bartley

As the economy continues to slowly recover, our industry continues to finds ways to increase productivity while being forced to cut costs. The drilling and blasting process is the starting point of any aggregate or mining process. Many people refer to it as the “Primary Crusher” as it will always be more efficient to crush rock with explosives energy than it will be mechanical energy. It is the more efficient use of this energy that is addressed in this paper.

Jan 1, 2012

By Y Nagendra, A. Ravi Kumar

A breakwater is a construction for protecting the marine structures like port, harbor, or anchorage-basin and berthed marine vessels from the destructive influence of the sea waves. The breakwater is constructed by using geologically competent, heavy, massive rock like granite, basalt etc having physical and mechanical properties within the limits specified by the designers. The construction requires boulders in varying sizes ranging from 0.5 kg to 20,000 kg. The stones from 0.5 to 1000 kg are called as core fill and boulders greater than 1000 kg are termed as armor blocks. These armor blocks cover and protect the core fill and prevent it from escaping. The requirement of armor blocks ranges between 25 to 35 %. The rest is core fill. However, the actual requirement depends on the breakwater design. In this context, the task of the mining engineer is to economically produce armor blocks and core from the designated quarry in right proportion with minimal losses. The whole bunch of engineering ingenuities should be put forth for obtaining the required armor blocks. The armor block production from any blast depends chiefly on geological conditions, bench dimensions and blast design. This paper is an attempt to bring out the various parameters affecting the performance of the blasting for armor block production using a case study.

Jan 1, 2005

By J Mensah, G C. Sen

Often large boulders of rock have to be fragmented in civil or mining engineering operations. These oversize boulders are encountered after primary blasts in both surface and underground excavations of minerals. Various methods are employed to break large boulders into a manageable size for loading and crushing. These methods range from mechanical breaking (such as drop-ball and hydraulic impactor) to the use of explosives. Apart from these, static agents (such as expanding chemicals) are used in special circumstances.

Jan 1, 1989

By David E. Siskind

In the period 1989 to 1994, the U.S. Bureau of Mines assisted the Office of Surface Mining, Reclamation and Enforcement (OSM) in studying a high-complaint situation near an active surface coal mine. As part of a review for its project report, the Bureau had to address issues on the adequacy of the safe blasting criteria and analysis procedures in its 1980 report RI 8507, Structure Response and Damage Produced by Ground Vibration From Surface Mine Blasting.

Jan 1, 1996

By Stephen A. Rholl

Computer software has been developed which uses fast Fourier Transform (FFT) techniques to analyze the frequency spectrum associated with peaks in ground vibration time histories. The procedure consists of filtering the FFT of a time history into individual frequency components.

Jan 1, 1996

By Gregory S. Parker

The explosives community has seen tremendous technological advances during the past several decades. When this industry was in it's infancy and even past, Powder Monkey's defied the odds by relying on daring and cunning to unleash the power contained in nitroglycerin and black powder. Unlike the manufactured improvements, there has been little in professional evolution amongst the blasting fraternity unless provoked (for the most part) by the government. It is the intent of this author to advance the cause of an industry wide training and certification program, uniform in nature and broad-based enough to be voluntary, giving states whose outstanding programs are already in place, the opportunity to provide input. In creating this type of atmosphere, grandfathering, reciprocity and accessibility would be paramount. With ISEE taking a firm leadership role during the inception and NICET's involvement in the administration, the idea postulated here is intended to spark interest and debate, bringing the inception of such a program to the forefront.

Jan 1, 1995

By Donald Little, Larry Unger

This paper will give a detailed insight into hard rock, large diameter surface blasting including some practical tips to improve blasting practices. These tips will be non-technical, of the nuts and bolts type, intended to help the man in the boots. The paper will begin with the importance of communication between the engineering department and the blasters. What looks good on the mine development map might not blast very well. Tight inside corners, 90 degree outside corners, too few rows; are a few of these problems.

Jan 1, 2006