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By A. J. Erickson, W. W. Atkinson

Concepts developed in a geologic data recording system at the Victoria, Nevada breccia pipe-skarn copper mine, are not fundamentally new, but represents expansion of earlier ideas. The basic philosophy is that a high quality geologic data base is necessary and should be complete, clear, standardized, neat, quantitative, and readily useable. It may be multi-colored or simply black and white. Graphic, descriptive and quantitative recording of data is essential. A format for core logging is presented and discussed, as well as a mu1tiple overlay system for recording data gathered in surface mapping.

Jan 1, 1984

By S. C. Termes, R. L. Wilfong

As part of an effort to provide basic data on the fundamental scientific and engineering principles of minerals beneficiation, the Bureau of Mines is conducting research on the flocculation of mineral fines. This paper presents results of studies using cross-linked starches containing carboxyl, diethanolamine, iminodiacetic acid, and xanthate groups to flocculate hematite, goethite, chromite, manganite, pyrolusite, cuprite, and cassiterite fines. The carboxyl and xanthate derivatives flocculated all minerals except cassiterite; the latter was flocculated by only the diethanolamine derivative. The imlnodiacetic acid derivative flocculated hematite, goethite, chromite, cuprite, and pyrolusite fines. Zeta potential measurements were made to help define the reaction mechanism responsible for flocculation. These measurements indicate that electrostatic attraction probably is not involved, except possibly in the case of the diethanolamine derivative. The separation of hematite from quartz by selective flocculation with chelating crosslinked starches under two pH conditions and with two dispersing agents is described. Best recoveries and grades were found when either the carboxyl or xanthate derivatives was added at the natural pH of the pulp in the absence of a dispersing agent.

Jan 1, 1984

By K. C. Lau

INTRODUCTION The design of engineering structures such as mine openings in and foundations on rock requires a knowledge of the constitutive laws governing the behaviour of discontinuous and layered rock masses. At the present time there are two main approaches for predicting the stress distributions and displacements in such engineering structures. In one method, the whole of the rock mass is discretized. The behaviour of the components of the rock mass, that is, the joints and the intact rock are modelled using analytical techniques such as the finite or boundary element methods. Typically the intact rock is modelled as a linear elastic material bounded by non-linear discontinuities. An alternative method of analysis is to describe the load-deformation properties of the jointed, layered or even reinforced rock mass in terms of smeared or equivalent homogeneous material properties. Such equivalent material properties may then be used to compute the stress distributions around openings and in foundations using standard methods of analysis such as the finite or boundary element techniques. Once the stresses have been obtained for the equivalent material, the stresses in the individual constituent layers or discontinuities may then be determined. Each approach to the problem has particular advantages. The first method is more likely to yield results which more closely represent the behaviour of the rock mass, since the behavioural responses of both the joints and intact rock are modelled. However, for many large or complicated geologic structures such an approach can become unweildy and uneconomical. In such cases, the equivalent

Jan 1, 1984

By W. M. Dressel, A. Visnapuu

The Bureau of Mines, U.S. Department of the Interior, has upgraded high-iron domestic chromite concentrate to high-chromium concentrate by a laboratory carbonyl process. The chromite concentrate product has a chromium-to-iron ratio in excess of 3:l compared with the starting concentrate ratio of 1.6:1. The high-iron chromite was first reduced to convert the iron oxides to the metal, and then treated with carbon monoxide at elevated pressures and low temperatures to convert the metallic iron fraction to iron pentacarbonyl. Carbonylation was accelerated by the addition of hydrogen sulfide in small quantities. A constant flow of carbon monoxide swept the iron pentacarbonyl formed in the reactor out through a pressure-reducing valve. The mixture of carbon monoxide and iron pentacarbonyl at atmospheric pressure was then passed through a heated section to decompose the iron pentacarbonyl to carbon monoxide and iron, whereupon the latter plated out on the heated surface. Carbon monoxide pressure, temperature, and promoter trends for enhanced carbonylation are presented.

Jan 1, 1984

By Harrison R. Cooper

Measurement of process material composition with on-line instrumentation has commanded attention of metallurgical plant management as a logical extension of the sampling operation, making possible immediate determination of essential data needed to maintain efficiencies at the highest possible level. The current status of methods employed for online composition analysis of slurries and solid materials is reviewed.

Jan 1, 1984

By Wasyl Kunda

High grade jig and low grade flotation concentrates used in the following experiments, are produced from silver ore at the mine. The study was carried out to recover the silver and other metals from these concentrates by hydrometallurgical methods. The concentrates were subjected to two stage oxida¬tion leaches in a HNO3-H2SO4 medium. The dissolved metals were recovered by selective precipitation of: (a) silver chloride, (b) iron-arsenic-bismuth residue, (c) copper sulphide, (d) cobalt-nickel sulphide. The effluent solution contained only ammonium sulphate and ammonium nitrate. The silver chloride was further processed to the high purity silver powder by the AgCl ? Ag2S ? Ag2SO4 ? Ag° route. The recovery of silver from the concentrates was over 98% and other metals from 95 to 99%.

Jan 1, 1984

By G. Gabra

The kinetics of acidified thiourea leaching of pyrite concentrate was investigated at temperature ranging form 20 °C to a 60 °C. The effect of various parameters on the dissolution rates are discussed. The gold extraction was found to be zero and first orders with respect to Fe (111) and thiourea concentration, respectively. The order of the reaction with respect to sulfuric acid was found to be zero. The activation energy was determined from the Arrhenius plot as 2,039 kcal mole -1 (for a freshly prepared acidic solution containing Fe (111) as the oxidant and at 800 rpm stirring speed. This relatively low activation energy value suggests that the gold extraction is controlled by a-physical phenomenon. Under optimum conditions, more than 90% of gold has been dissolved in about 30 min. and 95% in 60 min. Attempt to recover gold from thiourea solution using active carbon is also discussed.

Jan 1, 1984

By Terje Preber

Undisturbed sampling of shale has always been difficult. As pert of a comprehensive subsurface investigation for a nuclear power plant in northwestern Illinois, the Maquoketa shale, which contains seams of argillaceous dolomite, was sampled using different coring techniques. Since the Maquoketa shale is extremely fissile, careful sampling preservation by both lateral and vertical confining was utilized. The samples were tested to determine both static and dynamic properties. A relationship between void ratio and compression index, swell index, and swell pressure ratio was established. Correlation was found between the dynamic properties and both undrained shear strength and confining stress. Based on the results of the sampling and testing programs, recommendations for sampling and sample preservation techniques are given. INTRODUCTION Undisturbed sampling and preservation of samples of weathered, fiasile shale is often a very difficult task. The often erratically varying degree of weathering with depth complicates sampling and makes reproducibility of testing results difficult. Therefore, the testing of weak, weathered rock very often yields a wide variety of test results with large data scatter. The reproducibility of teat results usually associated with water-deposited soils is seldom, if ever, obtained. The testing and sampling program described in this paper was part of a comprehensive subsurface investigation for a nuclear power plant in northwestern Illinois. The sampling, preservation and testing program of shale samples taken from the Maquoketa shale are described, and, in particular, the different sampling techniques and sample preservation procedures are evaluated with respect to their effectiveness. The samples obtained by these procedures were subjected to a comprehensive testing program, including both static and dynamic testing in order to provide input for soil-structure interaction analysis. GEOLOGY The Maquoketa Shale Group is of Ordovician age and is part of the Cincinnatian Series. The area where the shale samples were taken was in a broad sea far from sources of clastic sediments during most of Ordovician time. However, during Cincinnatian time when large deltas in the Appalachian region were being formed, clastic sediments from the east dominated the sedimentation ii. Illinois, resulting in formation of the shale and dolomite shales of the Maquoketa Shale Group (Willman et al., 1975). The geologic unit sampled consists of a greenish gray to gray silty shale containing numerous 1- to 12-inch (2.5- to 30.5-cm) thick interbeds of argillaceous dolomite. The dolomite comprises up to 40 percent of the profile studied. The shale

Jan 1, 1984

By H. M. Varner

Under sponsorship of the US Bureau of Mines and the Department of Energy, a new type of rotary rock drill was developed by The Bendix Corp. Originally developed for the production of holes for the installation of longer than seam height roof bolts, the flexible drill is a useful tool for many drilling applications. It allows hands-off or remote production of holes for increased drilling speed and greater operator safety in any strata suitable for rotary drilling. This paper discusses various applications and experience for the flexible drill system in coal, metal/nonmetal mining, and for civil engineering uses. Manual, remote control, and automatic roof bolter modules are also discussed.

Jan 1, 1984

By Catherine T. Aimone

Specimens of copper-bearing quartz monzonite were subjected to a plane shock wave simulating high compressional stresses in the proximity of a borehole wall. Fragmentation was studied as a function of stress levels between 1.6 GPa (23 x 104 psi) and 7.3 GPa(105.8x104 psi) and pulse durations ranging from 1.1 µs to 6.9 us. Both explosive pressure and pulse duration were shown to have a strong effect on particle size distribution. While the effect of pressure is well recognized, the effect of pulse duration indicates that ultimate fragmentation increases with the time of application of a plane wave pulse. At high pulse durations, degree of fragmentation is more sensitive to changes in pressure than at low pulse durations.

Jan 1, 1984

By B. Amero, W. Petruk, D. R. Owens, D. R. Morris

Samples taken at different heights in the lead blast furnace of Brunswick Mining and Smelting corporation were studied to determine the phases present in order to interpret the reactions In the furnace. The main phases in the blast furnace feed are Pb3Ca2S13011, Zn ferrite (ZnFe204), and hardystonite (Ca2ZnSi207); rninor ones include lead and a Pb silicate. The temperature in the furnace varies from about 300°C at 4.2 m above the tuyeres to 1150°C at 1.1 m. There is no evidence of reactions in samples from points cooler than 800°C. Some reaction occurs between 950° and llOO°C and the lead sinter is nearly decomposed at about 1150°C. The first evidence of reaction was the decomposition of Pb silicate to lead and S102. At higher temperatures the Pb Ca2Si3011 decomposed to form lead and hardystonite (Ca2ZnS120rf. The Zn required for hardystonite was derived from the Zn ferrite which apparently re-equilibrated to a new Zn ferrite with less Zn. The decomposed sinter consists essentially of lead, hardystonite, wustite and a Zn ferrite with a low Zn content.

Jan 1, 1984

By C. Hosten, K. V. S. Sastry, D. J. Kawulok-Englund

Since the last decade the iron ore processing industry has undergone drastic changes from supplying screened and natural ores to manufacturing tailored concentrates and pellets. Increased need for the beneficiation of lower grade iron ore deposits and the increased demand for higher grade concentrates necessitate finer grinding of iron ores before concentration. The normal filtration stations used in the past are experiencing difficulties in dewatering the finely ground concentrates to moisture levels acceptable for balling. In addition to finer grinding, applications of complex beneficiation techniques has decreased the filterability of the concentrates and create problems in filtration of iron ore concentrates. An overview of the filtration literature indicates there are few research reports on the dewatering of iron ore concentrate slurries. There exists a need to understand the principles and mechanisms involved in the filtration of iron ore concentrate slurries with a goal of developing more efficient filtration techniques. This paper presents the results from the first phase of our research program that included the development of a reproducible benchscale filtration technique and the investigation of the filtration behavior of eight iron ore concentrates.

Jan 1, 1984

By S. K. Kawatra

In order to take full advantage of the use of manipulatable variables to effectively control the response of coal flotation circuits to disturbances and to optimize circuit performance, the effects of each manipulatable variable must be understood with respect to the mechanisms responsible for particle recovery. This paper pays particular attention to the critical role of the froth phase and its effect on circuit behavior and control and emphasizes that in order to optimize the separation of coal from gangue by flotation it is necessary to consider particle behavior in both the pulp and in the froth while developing a control strategy. Data obtained from the extensive sampling of the flotation circuits in two coal preparation plants are used to illustrate this concept; by showing first the effects of reagent addition levels on the mechanisms responsible for particle recovery and second how this information can be used for control strategy development.

Jan 1, 1984

By Susanne Pignolet, Richard D. Hagni

Ore microscopy has been applied to the complex cobalt-nickel- copper-lead-zinc ores from the Madison Mine in the Fredericktown subdistrict of the Southeast Missouri Lead District to predict potential beneficiation problems. It has been found that in some portions of the ore deposit, textures are present which may result in metal losses. In ores from the Bonneterre Transition Zone the intimate association of siegenite with chalcopyrite may result in cobalt and nickel losses to the copper concentrate and nickel contamination of the copper matte at the smelter. In ores from high stratigraphic horizons, this association is relatively uncommon, and siegenite is commonly associated with bravoite. This latter association will increase the the recovery of cobalt and nickel in the siegenite concentrate. However some cobalt and nickel will be lost to the tails as bravoite-pyrite particles due to the intimate intergrowth of these minerals. Other textures which may result in beneficiation problems include the intimate intergrowth of chalcopyrite and galena and the occurrence of sphalerite as inclusions in galena.

Jan 1, 1984

By T. J. DeMull

More than 1.81 mt (2 million tons) of low grade ore have been heap leached at the Alligator Ridge mine. Since inception of leaching in 1980, several modifications have been made to ore agglomeration, heap construction, and leach operation practice. These modifications have improved the percolation rate of the ore and the rate of gold extraction from the ore. Changes made in each of these areas are described and the effects of the changes are discussed.

Jan 1, 1984

By H. R. Coles, S. P. Chong

Test work conducted in the 6.4 and 10.5 m (21 and 34 ft) Aerofall mills at the Iron Ore Co. of Canada Carol project showed that conventionally used "deflector" type liners, which form the basic principle of Aerofall Mill grinding, did not necessarily provide the best grinding performance. A new design, using low profile liners incorporating radial ribs of proper height, actually improved the mill throughput 9-20% without sacrificing grinding efficiency. In addition, the new design reduced liner weight and scrap losses, resulting in a 25% reduction in liner consumption. It provided better protection to the mill shell and reduced the overall maintenance cost for the mills.

Jan 1, 1984

By James G. Blaine, David A. Summers, L. John Tyler

There has been a considerable amount of research developed which shows that the close contour cutting of an excavation prior to removal of the central core will increase ground stability while concommitantly, reducing the number and size of blastholes required to create the excavation. To date, the industrial development of this technique has however, centered on the development of equipment based on simple cutter movement and mechanical rock cutting. The advent of reliable field operable high pressure waterjet cutting equipment with the very low reactive force required to hold the head in position has opened the way for a much smaller and more manueverable system. The advent of small, micro-computers allows the programming of accurate profiles for cutting tools on excavation equipment. The combination of these two technologies will allow the generation of complex as well as simple, excavation profiles and lead to the potential pre-support of the opening before major excavation is completed. A brief description of the necessary components and their functions is encorporated in the initial prototype design as given.

Jan 1, 1984

By J. Farkas

A techno-economic assessment for the recovery of several elements from seawater is presented. Gold recovery has been used as an illustration for the economic evaluation of several processes. Current technology does not present any economically viable alternative to recover gold from seawater because its concentration is several magnitudes too low. However, with the increasingly larger availability of concentrated seawater, mainly from desalination and other processes, coupled with advances in technology, especially genetically modified specific microorganisms, may make the recovery of gold and other desired elements from seawater a reality in the near future.

Jan 1, 1984

By R. S. Sinha

A properly designed pre- and post-grouting program aided with coherent construction sequence and adoption of flexible design approach provide a practical combination to solve excavation problems in a hostile rock environment: intensely fractured and sheared. The Pacheco Pumping Plant demonstrates the utility of an engineered grouting program.

Jan 1, 1984

By Michael B. Gross

A numerical study of the vulnerability of unlined tunnels in jointed rock has been performed with the STEALTH computer program, using the CAVS model for jointed rock. CAVS, for Cracking And Void Strain, is a constitutive model that can simulate the initiation/propagation of fractures and the slip along fracture planes in a jointed rock mass. The CAVS model is unique because it represents a spatially oriented approach to rock failure, rather than the traditional invariant formulation, and because the CAVS submodels for slip friction and slip-induced dilatancy are used to represent the weakening influence of joints, rather than applying ad hoc modifications to the elastic moduli of the host rock. The CAVS model, as embedded in the STEALTH computer program, has performed numerical simulations of tunnel collapse at high overstress levels. These calculations show that the ultimate strength of the tunnel depends strongly on the joint properties, and that the results of the calculations are in qualitative agreement with the observed data for collapse of a tunnel in tuff.

Jan 1, 1984