Search Documents

By Richard Elliott

Current methods for producing low-carbon manganese alloying materials for the steel industry are energy intensive and costly. To enable wider implementation of high Mn steel alloys, a novel solid-state Mn ore reduction strategy is therefore being investigated. This solid-state process, modelled on existing Direct Reduced Iron technology, employs a methane-containing atmosphere to reduce Mn ore pellets to a metal carbide. These pellets may then be smelted, yielding a Mn-rich master alloy. It is well established that CH4 is a suitable reductant for Mn ore powders; however, the reduction behaviour of industrially relevant Mn ore pellets by CH4 is poorly understood. The present work reports the results of an investigation undertaken to address this knowledge gap. The results of this study highlight the significantly different reduction behaviour exhibited by the Mn ore pellets relative to the ore powder under similar conditions and suggest that the diffusion of CH4 into the pellet interior is the limiting factor in achieving complete reduction.

By Mina M. Shinouda

Brightwater West (BT4) represents the state of the art in utility tunneling, namely a long relatively small diameter, soft ground tunnel, with no intermediate shafts, under significant groundwater pressures, requiring very precise survey control in order to hit a small exit window. The tunnel is over 6.4 km (4 miles) in length, is expected to encounter active earth pressures of over 5 bars in glacial geology, and a planned hole through into a shaft eye constructed at 45.7 meter (150 feet) below the water table. Despite the fact that all of these challenges have been previously overcome in larger diameter tunnels, the technical solutions are much more challenging in a smaller diameter due to the lack of space available for implementing the equipment and techniques required. In addition to the technical challenges, the project is faced with many of the constraints designed to minimize the impact of these types of projects on the neighboring community and environment. The work shaft for BT4 is within 15.2 m (50 feet) of Puget Sound and is on a site that was previously occupied by petroleum storage tanks, and all of the tunnel muck has to be removed from the site by barge as trucking is not allowed by contract. The paper addresses the work performed during the preparation for tunneling stage of this project both in assembling the TBM and in preparing the site for its arrival.

By R. E. Gilchrist, R. R. Harvey, M. R. Dean

A simple and rapid three-component analysis procedure has been developed for use in fluid-flow studies. The method is based on refractive index measurements, combined with refractive dispersion measured between the Ha and H wave lengths. The procedure requires. calibration curves for the three-fluid system. The only restriction on the fluids employed is that only one be an aromatzc or olefinic compound. Individual sample measurements require only a few minutes. Composition results within the limits of accuracy required for fluid-flow analog studies are obtained. INTRODUCTION The simultaneous analysis of three-component mixtures is a problem often encountered in fluid-flow analog systems. In petroleum production research, the problem is usually encountered in experiments on the displacement of fluid from a porous medium. In the case of immiscible displacement, simple volumetric measurements of the produced fluids are usually sufficient, the analog fluids often being the actual reservoir fluids themselves — oil, water and gas. However, modern secondary recovery of petroleum sometimes involves production under miscible conditions, in which the oil is displaced by liquefied petroleum gas which, in turn, is displaced by dry gas. Since this type of displacement is done under conditions of pressure and temperature that are not easily reproduced in the laboratory, studies are often performed with analog fluids at essentially atmospheric pressure. Since the number of samples taken during one of these experiments is usually quite large, the time required for analysis becomes an important factor. In the past, the difficulty of conventional analysis has been avoided by the addition of various tracers to one or more of the components, or by the use of a tracer fluid as one of the components. With these techniques, a relatively large amount of analytical time is still required. Moreover, in the case of added tracers, the tracer material may migrate in part to one of the other fluids, may be adsorbed on the solid surfaces of the model, or may introduce side effects not characteristic of the prototype fluid. The substitution of a tracer fluid for one of the components can severely limit the choice of analog fluids. Optical refractometry provides a rapid and economical method of analysis of two-fluid systems or of monitoring small changes in composition of an essentially one-component system. Refractometric methods are capable of high degrees of accuracy, require only very small samples and can easily be adapted to automatic methods. They are not generally applicable, however, where three or more fluids are present over wide ranges of concentration. The method of three-component analysis described here has three essential characteristics. 1. It is based on refractometric measurements and thus preserves all of these desirable properties. 2. It does not make any stringent demands on the choice of fluids that can be analyzed. 3. It is capable of accuracy sufficient for fluid-flow analog studies. THEORETICAL The difference in the refractive index of a substance at two different wave lengths of light is known as its dispersivity. When the difference is taken between the specific refractions at the two wave lengths, the quantity is referred to as the specific dispersivity. Specific refraction was defined empirically by Gladstone and Dale1 as r = n-1/d....[1] where n is the index of refraction and d is the density. The definition is given more correctly by the expression r =n2-1/n2+1 1/d..........(2) 1References given at end of paper. MICIFTV OF PETROLEUM ENGINEER JOURNAL.

By P. J. Closmann

By P. Barnes

Exact accounts hare been kept of the cost of these chimneys, and it may he a matter of some possible interest. that the plans and details of cost should be laid before the Institute. The statement of cost herewith submitted does not give minute particulars of the weights or quantities of material used, although these are noted upon the company's books.

By Russell C. Frith, David C. Oyler, Dolinar Dennis R., Christopher Mark

Unusual circumstances may require that a longwall retreat into or through a previously driven room. The operation can be completed successfully, but there have been a number of spectacular failures. To help determine what factors contribute to such failures, a comprehensive international database of 131 case histories has been compiled. The cases include six failures where major rock falls occurred in front of the shields, and seven even more serious failures involving major overburden weighting. The case studies suggest two types of room failure mechanism. The first is a roof fall type failure caused by loading of the immediate roof at the face as the fender or remnant longwall panel narrows. The second is an overburden weighting type failure caused by the inability of the roof to bridge the recovery room and face area, and affecting rockwell above the immediate roof. The data indicate that the roof fall type of failure is less likely when intensive roof reinforcement (bolts, cables and trusses) is employed together with higher-capacity shields. The overburden weighting failures, in contrast, occurred when the roof was weak and little standing support was used. Weighting failures were not greatly affected by the density of roof reinforcement. In one of the overburden weighting cases, in a Pittsburgh coal bed mine, stress cell, convergence, bolt load and extensometer data have been used to analyze the failure in detail. Key words: coal mining, ground control, longwall, recovery room.

By N. B. Strydom

Die bedryfsfisioloog en lugbesoedeling N. B. STRYDOM, Ph.D. (Phys.) (Illinois) (Genoot) Although the industrial physiologist can still be regarded as a rarity in South African industry, it is obvious that he could make a positive contribution to the control of air pollution. For the past twenty-two years, the gold-mining industry has invoked the aid of industrial physiologists in solving various problems that continually crop up in the more effective and safer utilization of man-power. Air pollution is only one facet that has received attention. It can be stated emphatically that other industries could gain many advantages from the employment of this type of specialist. Because of inadequate opportunities for academic training, however, the industrial physiologists available might not be enough to fill all the possible posts in industry at present, but confidence is expressed that interested persons will soon be able to follow a full university course in this field of study.

By R. W. Raymond

PROFESSOR W. P. BLAKE, in a note to his Catalogue of California Minerals, pointed out that the milling districts of the Pacific slope are arranged in parallel zones, following the prevailing direction of the mountain ranges. This interesting generalization has been more frilly illustrated and connected with the geological history of the country by Mr. Clarence King, who sums up the observed phenomena as follows : " The Pacific coast ranges upon the west carry quicksilver, tin, and chromic iron. The next belt is that of the Sierra Nevada and Oregon Cascades, which, upon their west slope, bear two zones, a foot-hill chain of copper mines, and a middle line of gold deposits. These gold veins and the resultant placer mines extend far into Alaska, characterized by the occurrence of gold in quartz, by a small amount of that metal which is entangled in iron sulphurets, and by occupying splits in the upturned metamorphic strata of the Jurassic age. Lying to the east of this zone, along the east base of the Sierras, and stretching southward into Mexico, is a chain of silver mines, containing comparatively little base metal, and frequently included in volcanic rocks. Through Middle Mexico, Arizona, Middle Nevada, and Central Idaho is another line of silver mines, mineralized with complicated association of tli6 base metals, and more often occurring in older rocks. Through New Mexico, Utah, and Western Montana lies another zone of argentiferous galena lodes. To the east, again, the New Mexico, Colorado, Wyoming, and Montana gold belt is an extremely well-defined and continuous chain of deposits." These seven longitudinal zones or chains of mineral deposits must

By Isaac A. Zlochower, Kenneth L. Cashdollar

The Pittsburgh Research Laboratory of the National Institute for Occupational Safety and Health conducted a study of the explosibility of various metals and other elemental dusts dispersed in air, with a focus on the experimental explosion temperatures. The data are useful for understanding the basics of dust cloud combustion, as well as for evaluating the explosion hazards in the minerals and metals processing industries. The dusts studied included boron, carbon, magnesium, aluminum, silicon, sulfur, titanium, chromium, iron, nickel, copper, zinc, niobium, molybdenum, tin, hafhium, tantalum, tungsten, and lead. The dusts were chosen to cover a wide range of physical properties - from the more volatile materials such as magnesium, aluminum, sulfur, and zinc to the highly "refractory" (very low volatility) elements such as carbon, niobium, molybdenum, tantalum, and tungsten. These flammability studies were conducted in a 20-L chamber, using strong pyrotechc ignitors. The experimental data obtained included the minimum explosible concentrations, maximum explosion pressures, and maximum explosion temperatures. A unique multiwavelength infrared pyrometer was used to measure the temperatures. For the elemental dusts studied, all ignited and burned as air-dispersed dust clouds except for nickel, copper, molybdenum, and lead. The measured maximum explosion temperatures ranged from -1 550 K for tin and tungsten powders to -2800 K for aluminum, magnesium, and titanium powders. The measured temperatures are compared to the calculated, adiabatic flame temperatures. In general, the dusts whose experimental temperatures were closer to the adiabatic values were those with the finer particle sizes, those that were more easily vaporized, and/or those that were intrinsically more reactive.

By J. C. Smock

The primitive mode of mining clay by open workings, in which the overlying beds of earth (commonly termed the " bearing ") were removed, and the clay then dug out by sinking shallow pits, is still the prevalent and almost universal mode of extraction. This is particularly true of our cretaceous and tertiary clays, which are generally earthy in character, and but slightly covered by drift and alluvium. The most accessible beds in many of our clay districts have been worked out, and clay miners are compelled to search for new outcrops, or to remove thicker beds of top dirt or bearing. Under this stimulus subterranean working, or mining proper, has been suggested. A brief notice of this new mode, as employed by Mr. Otto Ernst, near the head of Chesquake's Creek, three miles south of South Amboy, New Jersey, is here presented for your consideration. Previous to mining, the old mode of extraction, digging pits, was found to be too expensive, in' consequence of the heavy amount of top dirt and the excessively large amount of water in these overly

By Gregory P. Cole, Peter G. Kovalchika, Rudy J. Matetic, Adam K. Smith

Previous studies conducted by the National Institute for Occupational Safety and Health (NIOSH) have shown that approximately 90% of coal miners and 49% of metal/nonmetal miners had a hearing impairment by age 501. Mine workers are exposed to additional noise levels underground due to the reflection of machine generated noise that would otherwise dissipate in an above ground setting. Determining the sound absorption coefficients is essential in modeling the sound field in an underground mining environment. Sound absorption is a measure of the amount of acoustic energy that strikes a surface and is absorbed, rather than reflected. The acoustic environment that mining machines operate in is a critical factor affecting the sound pressure level exposure for mining machine operators. Impedance tube testing is an inappropriate method for determining underground absorption coefficients due to the brittle composition of some of the materials such as coal and slate. Classic absorption coefficient estimation using T60 measurements will not work well in an underground environment because the theory assumes: a finite room, a diffuse field, and relatively uniform absorption. None of these assumptions are true in an open-ended mine entry. This paper will present a method using a ray-tracing technique to determine absorption coefficients for underground mines. Absorption coefficients are determined and presented for octave bands from 63 Hz to 8 kHz. The absorption coefficients will be essential for determining and predicting potential overexposure to machine operators in different mine environments.

By Adrian Moore, Alan Richards, Andrew Brodbeck

Structural blast vibration limits should be based on the strength of the structure, the stress induced by blasting, and a responsible factor of safety. In this paper a methodology that uses direct strain measurements to determine the stress induced by blasting is described. The methodology has been used to measure strain resulting from blasting, and establish appropriate blast vibration limits on a brick sewer tunnel, an underground mine heading, brick veneer houses, a water pipeline, and transmission tower foundations. An outline is given of the use of the methodology to establish limits for the main entry heading of an underground coal mine, and transmission tower footings. The methodology that is described has reduced uncertainty factors, and permitted the specification of higher blast vibration limits than had been previously used.

By Don Ibana

The use of solvent extraction (SX) in process metallurgy is particularly attractive as it is applicable to a wide range of solute concentration and pH, and it allows complete separation of chemically similar metals such as nickel and cobalt and the rare earths among others. It is therefore applicable to the processing of low grade and complex ores, which is increasing and expanding owing to the diminishing reserves of quality ores, and this has driven the increasing and expanding use of SX.The current SX technology, however, has inherent limitations owing to the use of mechanical agitation as it induces high shear mixing. Excessive shear produces very fine droplets, and while this favours mass transfer, it also leads to sluggish phase separation. High shear mixing is also known to favour crud formation. All these factors as well as high power and reagents consumptions contribute to poor process efficiency. Electrostatic solvent extraction (ESX) is similar to conventional SX except that mechanical agitation is replaced with electrostatic agitation. In direct contrast to mechanical agitation, it allows the production of very small droplets that can be made to maintain intense motion, which favours mass transfer, without affecting the phase separation. In addition, as it uses an electrostatic field, the power consumption is minimal. Hence, it promises to be a superior alternative to conventional SX mixing although an application of the technique is yet to be achieved.Our work to develop an application of the technique in process metallurgy has now established that electrostatic field has no effect on either the stability of the reagents or the chemistry of the process. A volumetric flowrate that is comparable to that of a conventional sieve plate pulse column is achievable. We have also established that electrostatic fields can be made to yield much narrower droplet size distributions than those of mechanically agitated contactors, and they allow better control of droplet motions, which include oscillation and linear motion and hence, mass transfer. These are significant advancements toward our goal and shall be discussed in this presentation.

By William H. Lewis

This paper describes the Bureau of Mines efforts in the research and development of a new and innovative mine lighting system which is based on fiber optics technology. The new lighting concept offers significant advantages over conventional systems in the areas of both safety and long- term maintenance costs. An overview of Bureau research into the problems and limitations of present-day mine lighting systems is also presented.

By K. Vanstaen, K. M. Cooper, S. Ware, S. L. Boyd

Remediation and restoration of offshore marine habitats is a relatively new concept with attempts in European regions largely being instigated by requirements of various strategic directives including Article 2 of the Habitats Directive (1992), the EC Water Framework Directive (2000, Article 2 of the OSPAR Convention (1992) and the developing European Marine Strategy Directive. A field experiment to establish the practicality of various options for rehabilitating the seabed on the cessation of dredging has been successfully set up. The purpose of this experiment is to investigate the practicality and effectiveness of gravel seeding as a potential restorative method that can be applied at marine aggregate extraction sites following cessation of dredging. Zone 2, within Area 408 (offshore Humber) was chosen as the experimental site as there is some evidence for persistence of sand which may have resulted from screening operations at this site.

By Mikko Loponen

Outotec has developed an operator training simulator (OTS) platformsuitable for various hydrometallurgical processes. The complete solution is run in the cloud, where virtual client instances can be managed on-demand. The aim is to build a generalizable model that produces coherent results even when operating outside of ideal parameters, allowing the operator to train in unsteady state conditions such as start-up and shutdown. Complex software products are commonly associated with significant development time and cost. Utilizing modular software architecture, only the control system and processmodel are tailored for theOTS,whereas modules such as user administration and cloud-based client machine spawning can be imported, shortening development time. A generic acidic pressure oxidation process (POX) operator training simulation consisting of feed preparation, autoclave, dual-stage flash evaporation and off-gas scrubbing is described. Process is simulated using Outotec HSC Sim 9 process simulator and controlled by Siemens Simatic PCS7 control system.

By J. R. Kyte, L. A. Rapoport

The material balance equation for partiai or complete 1:trter-drivc reser1,oir.s been re-arranged to include a pressure irrferferencr ternr. This pressure interfernce term was ohtained from the theory established hy Morinda. A .successful progranl deissed to solve the resrclritlg c,qrration in a few hours on a nleelitr .sizeti, digital compuier. No prior knowdelge of the properties of the eqrrifer is required in the solution. 7' ri~rl calculations areatle using various assumed con!binuiions of value of the constant expretsing the qquifer properties correspoinds to the best fit ohtained between observed and calculated field history. Details of the method of calculaion are illus trated by an example. INTKCDUCTICN A method 01' calculating the material balance equation for a partial water-drive reservoir completed in an aquifer has been described in the literature." Pressure interference i'rc,m other pools iocated in the same nquiucr is not taken into account in this solution. When present, the pres- sure interference effect must be included in order to make a complete performance analysis. A correction for this effect has been developed using the theory cstahlished by Mor-tada.' Manual calculation of the material balance for water-drive reservoirs is a formidable task. Such manual ca1culation when interference eflects are includcd would be impossible to completc in any reasonable time period. However, a medium-sized stored program, digltal conlputer can he used satisfactorily. The method is described in the following sections. THECKETICAL CONSIDEKATIOhS The material balance equation for a reservoir producing by partial or total water drive, as proposed by Van Everdingen, This relationship is linear for Z/a from which thc slopc, Z, and the intercept, N, can be obtained by the least-squares method from the data points. It is not necessary lo know the aquifer properties to uktain oplimum values tor 2nd IV. Various assumptions are made tor At,,: where 11 is production time, seconds (oilfield between the equal successive time intervals into which the history is divided. t,, h It, times the number of equal time periods from i.e.. the total dimen-sionless time interval from It is noted that the dinlensionless time interval, At,,, involves all the relevant aquifer properties. Accordingly, any assunlption of is an assumption of the combined aquifer properties which pertain to the solution of the equation. Deviations of the data points from a straight line arc calculated for each assumption of and the value of A, correspond ing to the minimunl deviation is chosen as the optimum solution. This method is described in Ref. 1 and 2. Thc material balance solution is usually made with an initial assumption that the reservoir being studied is located in an infinite aquifer from which there are no other withdrawals. Deviation of the points by amounts greater than can be attributed to inaccuracies in field data may be the result of: (1) boundary effects of a limited aquifer, (2) pressure interference from othcr pools completed in the .sarne aquifer, and (3) a combination of these effects. Differentiation of these effects can be made only on the basis of geologic data. Pressure interference from other fields will result in a pressure drop at the original oil-water boundary having an interference component, The measured instantaneous pressure drops at the oil-water