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By John Kucish

Roof bolting in the Pittsburgh Coalbed takes many forms today: coupled partially grouted bolts, fully grouted rebar, passive cable bolts, tensioned cable bolts, and torque tension rebar. The Federal No. 2 Mine of Peabody Energy has recently made a significant advance in longwall headgate primary roof support, with the change fiom an 8 ft long coupled partially grouted bolt to a 6 ft long torque tension system. The coupled partially grouted bolt consists of a 4 ft long 0.804 in diameter rolled deformation bar thread coupled to a smooth 718 in headed bar. The coupled partially grouted bolt is anchored into a 1 318 in borehole with 4 ft of high speed resin. The 718 in diameter smooth bar is tensioned by rotation into the treaded coupler, upon setting of the resin, compressing the immediate roof. The change was initially driven by occasional failure of the coupled partially grouted bolt at the threaded coupler, due to lateral movement caused by horizontal stress. A fully grouted % in diameter torque tension bolt, in a 1 in borehole, was proposed as a cost effective primary bolting for the high horizontal stress conditions. The upper 2 112 ft of the rebar is anchored in fast set, medium viscosity resin and the bottom 3 K ft is anchored in slow set, special low insertion force resin. The lower end of the rebar is threaded with a nut that permits the counter clockwise spinning of the bolt to mix the resin, at maximum rotational torque. Upon setting of the high speed top resin, the nut is spun clockwise to tighten the nut against a metal dome plate. The plate is forced against the roof to compress the immediate roof, A complete headgate entry has been successfully supported with the torque tension system. The mining of the adjacent longwall panel was completed in September 2004. The torque tension system provided a 25% savings over the previously employed coupled partially grouted bolt system.

Jan 1, 2005

By M Ahler

Future developments in the mining sector will be driven by the need to increase safety, ecological sustainability and efficiency. Autonomous systems represent a huge step towards achieving these goals. This paper describes the basic infrastructure of an autonomous system – essentially a network of distributed sensors. Although the sensors are distributed, the overarching communication network with its related middleware offers a transparent and uniform layer. This middleware acts as an abstraction layer which priorities information and provides information to other platforms on request. This permits higher-level autonomous functionality to utilise all information available in the system regardless of where data has been generated or via which physical communication link it has been processed.The Personnel Proximity Detection (PDD) system is described in detail as an example, with details not only of the system itself, but also of the essential full integration and how the abstraction layer allows this technology to be plugged in at any location of the network. The paper ends with a summary of the content and a conclusion.

Nov 22, 2011

By S. Tu, Y. Yuan, H. Wei, Z. Chen, M. Jia

"To reduce production costs and increase efficiency in ageing coal mines, a system that utilizes two shearers in a fully mechanized longwall working face is proposed. Using theoretical and engineering experience, three issues pertaining to the system were determined: (a) the two-shearer mining technique; (b) matching and modifying the equipment; (c) and coal-cutting task allocation for each shearer. Two mining processes are proposed, with the two shearers travelling in either the same or opposing directions. To avoid breakage of chains and pan extrusion of the armoured face conveyor (AFC), the length of the AFC ‘snake’ was controlled. To ensure continuous cutting and transporting of coal, the cross-sectional dimensions of the AFC were checked and the shearer closer to the head drive was modified. Based on the assumption of equal cutting times for each shearer, the meeting position of the two shearers was obtained by using a theoretical model of mining task allocation. Application of this technique at No. 2 Jining Mine, China, has shown remarkable benefits: daily production capacity was increased by 54% and personnel efficiency was improved by 33 t/d per person. IntroductionAll coal mines aim to increase the unit output of the working face to reduce mining costs and improve the economic efficiency of the operation. To achieve this goal, a production model known as one mining face of the mining area has been adopted by most Chinese coal mines (Hu, Meng, and Zhu, 2008; Zhang, Zhang, and Wang, 2000). Under these conditions, the main technical approaches to maximize the output are increasing the width of the working face (Qu, Xu, and Xue, 2009) and accelerating the advancing speed (Robbins, 2000). In coalfields with shallow seams, the width of a fully mechanized face exceeds 300 m (Ju and Zhu, 2015; Fu, Song, and Xing, 2010); in coalfields with deep seams, the width of the face is usually greater than 240 m (Liu et al., 2016; Li et al., 2013). The term ‘super-long working face’ was proposed to describe working faces with a width of over 240 m (Zhao and Song, 2016; Xu et al, 2007) in China. To support these long working faces with rapid advancing speeds, high-powered mining equipment is required (Kulshreshtha and Parikh, 2001, 2002; Tu et al., 2009; Mishra, Sugla,and Singha, 2013). This is easily achieved in newly built mines, but is not a good choice for ageing mines because of the low return on a high investment on account of the limited remaining resources. It is therefore difficult for ageing mines to significantly increase their unit output with the existing mining equipment. This study focused on this problem: two shearers were applied to a longwall fully mechanized working face (LFMWF) to achieve increased unit output."

Oct 1, 2018

By Hiromu Kusakawa, Tetsuo Kanematsu

INTRODUCTION In urbanized area with heavy street traffic and with environmental requirements to lessen construction noise and vibration, the cut-and-cover is not always a feasible method to build a small diameter tunnel for sewage, water or other utilities. That is where the use of the shield machine to bore such a small diameter tunnel should be considered as a more acceptable alternative. Although the shield machine of this type should be small enough to meet specific requirements for a given tunnel, it should be big enough to provide some working space inside of the tunnel. Recently, we have successfully developed the fully mechanized small diameter tunneling method which enables us to bore a tunnel as small as 600mm in finished diameter. This paper discusses the concept of this newly developed method, including a case history where sewage tunnels of 800mm finished diameter were constructed by using this method. OUTLINE OF METHOD Developed from the original slurry shield pipe-jacking tunneling method, this method is highly automated so that all operations inside of the tunnel can be remotely controlled. Various data including the advance rate, position and inclination of the shield are transmitted to the central control room outside of the tunnel and monitored by the CCTV and the instrument panel at all times to

Jan 1, 1981

By Carlo Grandori

Foreword In loose ground and soft rock formations, mechanical tunnel boring is necessarily dependent on the adoption of shield machines and the application of adequate support or lining structures. These structures are erected either within or immediately behind the rear portion of the shield and provide the required reaction to the forward thrust. In competent rock formations where systematic support is not a requirement, hard rock tunnel boring machines generally advance by thrusting from a structure gripped against the tunnel walls. These machines may feature a more or less extended cutterhead shield or roof support, but when in weathered, fractured or otherwise weakened ground, or in fault zones filled with soft gouge, the gripper mechanism often cannot provide enough thrust reaction to advance the cutterhead. Under these conditions, early support of the arch and walls is generally required in the form of rock bolts, steel rings and laggings and some times of a primary concrete lining placed in the short section between cutterhead and grippers. Such tunnel support measures generally fail to produce an adequate increase in thrust reaction capacity, but

Jan 1, 1976

By Daniel Su

Approximately 90% of the primary roof bolts used in CONSOL?s Pittsburgh seam coal mines is 2-piece, 8-foot long, 7/8? (or ¾?), high-strength, resin assisted, mechanical shell tensioned bolt. The remaining 10% is the 2-piece, 8-foot long, 7/8? combination bolt, which employs 4 feet of fast resin to anchor the deformed rebar at the top of the hole. In either system, a 1-3/8? hole is required to accommodate the mechanical shell and the coupler. The cheaper torque-tension rebar system, which is typically fully-grouted with 2-speed resin and which typically provides low bolt tension, is not used in CONSOL?s Pittsburgh seam mines. Rather, it is used in CONSOL?s Central Appalachia mines, where the roof rocks have CMRR rating of 50 or higher. Fully-grouted headed rebars, on the other hand, are used in CONSOL?s room-and-pillar mines. The selection of tensioned versus non-tensioned, fully-grouted bolts for coal mine primary roof support has been debated for the past thirty years. Many researches have been conducted to understand the theoretical bases behind the two systems. This paper describes CONSOL?s experience of using a new fully-grouted, mechanical shell tensioned bolt in the Pittsburgh seam with the development of low insertion force resin.

Jan 1, 2007

By Arash Nikvar‑Hassani, Timothy Batchler, Lianyang Zhang

Recently, a new hybrid geopolymer/biopolymer (GP/BP) cementitious material was developed for improving the performance of pumpable roof supports in underground mines. This study demonstrates the application of the hybrid GP/BP cementitious material and validates its effectiveness in full-scale. In this regard, eight (8) full-size (0.61 m diameter and 1.52 m height) cribs were produced in collaboration with Minova International Ltd and tested at the National Institute for Occupational Safety and Health (NIOSH) Mine Roof Simulator (MRS) Laboratory. These full-size cribs were produced with different material configurations to evaluate the effect of water to solid (W/S) ratio, Portland cement (PC) content, and BP dosage. The results demonstrated and validated the effectiveness of the hybrid GP/BP cementitious material in increasing the peak and residual bearing capacities of pumpable cribs and eliminating the issue of deterioration when exposed to air compared with the conventional Portland cement/fly ash (PC/FA) cementitious material currently used in practice. On average, the peak uniaxial compressive strength (UCS) and the highest residual UCS after peak of the full-size cribs produced from the hybrid GP/BP cementitious material are 1.90 and 1.33 times of those of the PC/FA-based full-size cribs by one company and 2.32 and 1.66 times of those of the PC/FA based full-size cribs by the other company, respectively.

Feb 6, 2024

By Frank A. Vonesh

In order to reduce the amount of visible, airborne emissions in the Metals Industry, a new Industrial Gas Technology was developed by Air Liquide. This patented technique is called ALECT?, Air Liquide Emission Control Technology. Demonstrations have been conducted for many cutting and lancing operations as well as for hot metal transfer from vessel to vessel. Fume reductions of 90% and greater have been achieved in actual practice. Air Liquide continues to improve the process and the associated control equipment.

Jan 1, 1994

By Bjorn Engsbraten

Explosive charges have been fired under defined conditions in a closed tunnel. The explosives have either been detonated in a steel tube or a single borehole. In the latter case dimensions, -loading density and confinement have been chosen to correspond to common practice.

Jan 1, 1980

By Juan Muñoz

La funcionalidad Start/Stop es ampliamente utilizada como una solución de ahorro de combustible y disminución de gases contaminantes en vehículos de pasajeros. En la actualidad, uno de cada dos vehículos nuevos que se fabrican en Europa, ya incorpora el sistema Start/Stop. El objetivo de este trabajo es presentar el concepto prototipo de Start/Stop Retrofit (SSR) como una innovadora transferencia tecnológica desde la industria automotriz a la industria minera, ofreciendo los mismos beneficios que en vehículos de pasajeros.

Sep 1, 2017

By Thiago Félix dos Santos

A maioria dos materiais poliméricos sintéticos apresentam superfícies quimicamente inertes, isentas de porosidade e baixa energia de superfície. Este trabalho tem como objetivo realizar a modificação superficial do substrato têxtil de forma a aumentar a sua molhabilidade. Os tecidos de poliéster são hidrofóbicos e, por isso são desconfortáveis aos usuários, pois a fibra não absorve o suor do corpo, outro fator que é prejudicado pela hidrofobicidade da fibra de poliéster é o tingimento das mesmas. Portanto, tratamentos superficiais vêm sendo utilizados para minimizar esse problema e o plasma é uma técnica que se mostra bastante eficaz. O plasma ao interagir com a superfície do substrato provoca alterações químicas e físicas melhorando suas propriedades. Portanto, através do plasma é possível alterar as propriedades físico-químicas das superfícies de tecidos de poliéster, tendo como resultado o aumento da hidrofilidade dos mesmos com o incremento de grupos funcionais polares e o aumento da rugosidade em sua superfície. As amostras foram tratadas em um reator de plasma de barreira dielétrica a pressão atmosférica, em diferentes tempos de tratamento e voltagem. Após as funcionalizações as amostras foram submetidas ao teste de capilaridade, a fim de observar a melhora na hidrofilidade. Todas as amostras tratadas tiveram aumento na molhabilidade, com exceção, as amostras tratadas com 10 kV, onde não houve alteração.

Aug 7, 2018

By Érika Aline dos Santos

Este trabalho tem como objetivo a síntese de materiais híbridos nanoestruturados à partir da funcionalização do argilomineral haloisita com (3-aminopropil)trietoxissilano (APTES) para aplicação em processos de adsorção. A rota de modificação baseou-se na acidificação e posterior reação química entre as hidroxilas superficiais da haloisita e os grupos hidrolisáveis de APTES na presença de tolueno sob refluxo. Haloisita em sua forma natural e modificada foi caracterizada por análise termogravimétrica (TG), área superficial específica (BET), espectroscopia de infravermelho (FTIR) e difração de raios X (DRX). A quantidade de APTES enxertado, calculado através da análise termogravimétrica foi de 7,32% para a amostra funcionalizada previamente acidificada e 6,50% para a amostra funcionalizada sem pré tratamento ácido. A área superficial das amostras diminuiu com a funcionalização. As amostras funcionalizadas exibiram novas bandas características de grupos de APTES no espectro obtido por FTIR confirmando a ocorrência da funcionalização do organosilano na haloisita. A análise de DRX indicou que a estrutura original não foi alterada após a funcionalização.

Aug 16, 2017

By Hans Jahncke G

El petróleo se forma por rocas porosas, que al producirse se llaman los "reservorios de petróleo". Por lo cual este debe poseer intersticios entre las partículas sólidas, que acumulen ciertos fluidos. Empero este no es el único fluido encontrado, sino que pueden contener aguas, gas, en tanto solución del petróleo libre. En este sentido, el objetivo del texto es señalar el funcionamiento del laboratorio de reservorio, en tanto determine estas propiedades, las cuales son básicas en todos los cálculos de reservorios, determinación de reservas, desarrollo de la producción y las posibilidades futuras de recuperación secundaria. Las funciones del Laboratorio de Reservorios de la International Petroleum Company se dividen en dos partes: El primero refiere el trabajo de campo, que incluye obtención de registros de presión, temperatura y determinación de niveles de fluido en los pozos y el segundo, los trabajos de laboratorio propiamente dichos como la determinación de las propiedades físicas de las rocas del reservorio y de los fluidos que contiene. Estos a su vez comprenden la saturación y permeabilidad. En cuanto a los trabajos de muestras de petróleo del subsuelo, encontramos factores como la presión de saturación, relacion de gas-petróleo, volumen de formación y viscocidad. Asimismo los análisis de trabajos de muestras de gas se realizan mediante el desplazamiento de fluídos por inyección de agua.

Jul 20, 1956

By Carl Lubbe, Ron Frye

Numerous articles have been written regarding the effects of blast control plugs in an attempt to quantify stemming ejection rates, air overpressures, fragmentation’and other parameters measured using these devices. In an effort to further attempt to understand the function of these devices, field and laboratory research conducted with various stemming devices was performed to enhance existing data sets and analyze otherphenomena that occur when these products are used.

Jan 1, 1998

By Yufeng Guo, Tao Jiang, Jianjun Fan, Haizheng Hao

"Function of High Pressure Roll Grinding (HPRG) in production of oxidized pellets from magnetite concentrate as raw material was systematically studied. It was found that bentonite dosage decreased from 1.3% to 0.8% if specific surface area of magnetite concentrate pretreated by HPRG was up to 2553.41cm2.g-1. The green ball quality improved obviously due to the increase of specific surface area and fine particles content, and the improvements of size distribution and the ballability of pretreated materials. However, the decrease of pellet porosity accelerated the primary solid phase reaction and oxidation reaction, which made the pellets surface form compacted layer that handicapped the diffusion and migration of oxygen, promoting the formation of double layer structure of finished pellet. Consequently, the compression strength of preheated and roasted pellets was not markedly improved by HPRG.IntroductionWith the increase of proportion of pellets in the BF recently, the technical-economic index of BF has obviously been improved. Consequently, the production and the quality of BF pellet are given more attention [1]. However, with the decrease of the quality of iron ore concentrate, the problems such as poor ballability, high bentonite dosage, high preheating and roasting temperature are becoming the great challenges to not only the quality of finished pellets, but also the energy consumption [2, 3]. In order to overcome these problems, mechanical pretreating technologies such as the High Pressure Roll Grinding (HPRG) and Damp-grinding are widely applied. HPRG has a number of advantages such as low energy consumption, high productivity and easy-maintaining. It is more economic and environmentally friendly than the Damp-grinding technology [4, 5]. A great number of experiments have revealed that HPRG can improve the quality of hematite pellets. Although there are some studies of function of HPRG in the magnetite oxidized pellet production, they are not comprehensive and systematic, especially to the preheating and roasting system [1, 2, 6, 7]. Accordingly, the influence of HPRG on the pelletizing system and the preheating and roasting system are systematically studied in production of magnetite oxidized pellets in this article."

Jan 1, 2011

By Z. Cheng, Y. Han

"For non-sulphide minerals such as oxidized minerals, fluoride minerals, and oxysalt minerals, there are generality in the molecular structure of their floating collectors, and similarity in crystal structure of the minerals. In the paper, adsorbing mechanism of these collectors on the surface of these mineral particles in different pH pulp was investigated by means of Pauling's rules & valence bond theory, Valence-shell electron pair repulsion theory (VSEPR) theory, Crystal and ligand field theory, and quantum chemistry simulation by DMol3 and CASTEP modules of Material Studio software. Besides, the role and status of hydrogen bond in the floating adsorption mechanism were studied emphatically, and the confirmation and characterization of hydrogen bond were explored also based on the test results. What is more, the conclusion “the effect of hydrogen bond can not be overlooked in adsorbing mechanism of flotation collectors on the minerals” and a new viewpoint of multi-polarity collaboration and hydrogen bond coupling were summarized eventually based on analysis of the measurements. Finally, a novel collector 2-Amino-3-Methyl Heptyloxy-Propylamine (AMHP) was developed based on the new viewpoint of molecular structure design, and its collecting performance was exhibited.INTRODUCTIONWhen it comes to the recovery of flotation, it is necessary for researchers to investigate the flotation mechanism of collectors. In traditional theory, when collectors were used to collect minerals, the attractions between collectors and minerals were divided into chemical, electrostatic and physical attractions (Wills, B.A., 2006). Especially, because of the reaction between sulphide minerals and sulphydryl collectors is complex and various mechanism has been proposed (Yoon and Basilio, 1993), when collectors were used to collect non-sulfide minerals, it can be classified into oxyhydryl anionic collectors and cationic collectors. In traditional theory, the adsorption of oxyhydryl anionic collectors were due to water-repulsion, and the adsorption of cationic collectors were due to electrostatic attraction between the polar head of the collector and the charged electrical double layer on the mineral surface (Wills, B.A., 2006)."

Jan 1, 2018

By L. P. Chrismas

"IN 1975, Nova Scotia produced 1.8 million tons of coal with a FOB mine value of $47.6 million. Of this total, about 30 per cent or 600,000 tons was coking coal and the remainder was steam and industrial-grade coal. The Nova Scotia Power Corporation consumed 630,000 tons in three generating stations and 570,000 tons were sold to Sydney Steel for making coke for its steel operations. Exports, principally to Great Britain, comprised 370,000 tons in 1975 in addition to the 300,- 000 tons shipped to other provinces for use by cement and pulp and paper companies. In 1975, just over 100,000 tons of coking coal were imported into the province from Alberta. Before 1975, low-volatile coking coal was traditionally obtained from the United States. In 1975, production came from seven individual mines and one project involving reclamation from mine dumps in Pictou County. Of the seven producers, four are owned by the Cape Breton Development Corporation, a federal Crown corporation; the remaining three are small independent mines, but, even though small, they are sizeable contributors to the economies of their local areas. After 101 years of continuous operation, Devco's Princess mine was closed in 1975. The Nova Scotia coal industry, in terms of value, accounted for about half of total mineral production in 1975. The industry provides jobs for 3,000 men and women. It is also significant that in 1975 Nova Scotia produced about 6.5 per cent of Canada's total coal production of 28.3 million tons. Detailed statistics on Nova Scotia's coal industry appear in the Appendix."

Jan 1, 1976

By H. A. Oaks

FROM 1921 to 1939, the aeroplane played an increasingly important role in Canadian prospecting and mine development. This service has been interrupted by the war, but undoubtedly it will be accelerated in the postwar years, if suitable aircraft are available. The purpose of this paper will be to review the uses to which the aeroplane has been put in prospecting and development in the past, and its future possibilities as an aid in prospecting. If by review, and deduction, we get a clear picture of what we expect the prospecting plane to do, we may be able to arrive at a very close approximation of its required characteristics and, from this, an idea of costs. 'Function' is defined as the mode of action by which it (the aeroplane) fulfills its purpose. We will endeavour, therefore, first to find what this purpose is, or should be, so that our expectations will not be too limited nor too great-and then find, by analysis, what performance we require in an aeroplane to meet our reasonable expectations at an economic price.

Jan 1, 1945

By Valerie Kollonitsch

Functional mineral pigments are used in large quantities in paint, paper, plastics, rubber, textiles, agriculture, and several other industries. U.S. consumption in 1969 is estimated at over 5 million tons a year, valued at nearly $150 million, as shown in Table 1. Originally extender pigments were employed only to lower cost. They were thought of merely as adulterants to replace more expensive prime pigments and binders. However, over the years their role has become better understood, and today their main functions are: - Increasing strength, stability, and service life. - Improving surface properties. - Enhancing application and processing properties. - Extending prime pigments. - Controlling viscosity and package stability - Lowering overall costs of the finished product. The principal minerals used as functional pigments are kaolin, ground calcium carbonate, talc, and asbestos. Other minerals include barytes, attapulgite, diatomite, mica, ground silica, wollastonite, and nepheline syenite. Several synthetic products, including precipitated calcium carbonate; precipitated, gel, and fumed silica; alumina trihydrate; and barium sulfate, compete with mineral products. They are more expensive, but often have more closely controlled particle size or other properties because they can be tailor-made according to the requirements. This paper covers only natural products selling for $10 or more a ton, approximately the lower limit for pigment grades. Data refer only to consumption in pigment applications. For example, such applications as filter aids for diatomite are not included. Key properties of the major mineral pigments are given in Table 2. It is important to note that these properties are primarily physical rather than chemical. In general, these products are sold to performance specifications for what they can do rather than on chemical composition specifications on what they contain.

Jan 1, 1969

By Kenneth W. Luke

In the development of the ultimate pit limits for a narrow ore body, pa¬rameters necessary in the design of a functional, or working, pit become highly sensitive factors in the determination of ore reserve levels and their associated waste to ore stripping ratios. Through the use of geologic cross sections, ore reserves can be roughly calculated by utilizing a straight line approximation for pit wall slopes. The optimum position of the pit floor can be substantially altered from such a preliminary design though with the introduction of functional mining parameters, such as a ramping network, and working bench heights, berm widths, and bench to bench wall angles. Originally a computer program was developed to quickly evaluate changes in cross-section pit design with minimal alteration of input data. After developing a satisfactory technique of cross-section evaluation which incorporates working mine parameters, an optimization algorithm, or procedure, was developed and included in the program to eliminate much of the tedious manual decision-making required in determining the optimum location of the pit floor on each cross section. Optimization in this case implies the maximum profit pit. When pit and processing costs are defined or hypothesized, this computer program can be used to design the maximum profit pit, constrained by the recognized functional mining parameters. A second way of stating the optimization is that the program can be used to develop a pit design which minimizes waste stripping at any desired ore reserve level. The basic method of cross-section evaluation parallels present manual methods. Program input is a combination of data obtained directly from cross sections developed for, geological interpretation and pit design parameters selected by the mine planner. As a result it is easy for the mine planner to comprehend what the program is accomplishing, and thus participate in the development of the computer assisted design.

Jan 1, 1971