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In flotation, particulate materials are separated by controlling the hydrophobicity of the particles using appropriate collectors. In this regard, contact angle (?) is the most important process variable. However, the flotation models used in industry today do not include ? as a parameter. As result, flotation circuits are designed based on the first-order flotation rate constants (k) determined from laboratory experiments. A problem with this approach is that laboratory experiments usually give substantially higher k values than achievable in full-scale operations, which makes it difficult to use the model for plant design. In the present work, we have developed a model from first principles using both surface chemistry and hydrodynamic parameters, such as ?, ?-potentials, surface tension (?), particle size, energy dissipation rate, etc. The basic approach is similar to the one developed previously for bubble-particle interactions under laminar flow conditions (Yoon and Mao, J. Colloid and Interface Science, 181, 61, 1996) except that the model parameters have been modified by considering the turbulence in a flotation cell. In addition, the model describes the recovery processes in froth phase, including bubble-coarsening due to coalescence. Based on this model, we have developed a computer simulator (FlotSim) that can be used to design flotation circuits from the mineralogical (or liberation) data on the feed and the hydrodynamic characteristics of a flotation machine. Since the model is dynamic, it can also be used for process control. Further, the simulator has predictive capacity as it is based on a first-principles model. The model-based simulator has been validated in a carefully controlled bench-scale flotation experiments. Keywords: flotation kinetics, flotation model, contact angle,?-potential, size-by-size recovery, liberation, DLVO theory

Sep 1, 2012

By S. Banisi, A. Ghasemi, S. Zare, F. Ghorbani, E. Nematollahi

"Comminution is the most energy intensive operation which constitutes the major portion of operating and capital costs of the mineral processing plants. Working at the maximum operating capacity of comminution equipment plays a significant role in the efficiency of the circuit. Appropriate design of cone crusher feed box could result in the choked crushing which is known as a vital factor in achieving target performance. In this research, the non-uniform cone crusher feeding at the Sarcheshmeh copper complex was studied and appropriate measures were taken to solve the problem. The problem resulted in non-uniform and high wear rate of crusher liners and high fluctuations of power draw. In recent decades, the discrete element method (DEM) has been applied successfully to study the effect of different factors on the behavior of particles flow. In this work, various designs for feed box were tested using an in-house developed DEM software called KMPCDEM©. The best feed box design obtained from the simulations was selected, constructed and installed in of the cone crushers. The new feed box design resulted in more uniform feed distribution on the distributor plate of crusher indicated by a reduction of the standard deviation of power draw measurements from 13 to 3 kWh. The better control of the crusher, 49% increase in the crusher throughput and finer and narrower product size distribution were the main outcomes of the installation of the new feed box. Furthermore, the wear rate on mantle and liners of crusher not only decreased but it also became uniform.INTRODUCTION Comminution is the most energy intensive operation which constitutes the major portion of operating and capital costs of the mineral processing plants. Reaching the maximum operating capacity in comminution equipment is a key sign of approaching the nominal productivity of the process. Due to the effect of crusher efficiency on the downstream circuit performance, optimization of the crushing circuits has received considerable attention (Herbst, & Potapov, 2004; Quist, & Evertsson, 2010; Li, Huiqi, McDowell, Glenn R, Lowndes and Ian, 2014; Cleary, Sinnott, Morrison, Cummins, & Delaney, 2017). Improving the performance of crushing circuits not only decreases the capital and operating costs but also increases the efficiency of downstream grinding circuits (Jacobson, Janssen, & Urbinatti, 2010). In cone crushers particles can be subjected to two different modes of compressive breakage; single particle breakage (free feeding) and inter-particle breakage (choked feeding). The maximum efficiency of the cone crusher directly depends on the type of feeding arrangement (Operation Manual, 1977). An appropriate feeding must lead to choked feeding the cone crusher. If the rate and method of feeding the crushers are correctly be executed, the maximum efficiency of the crushers could be available (Jacobson et al., 2010)."

Jan 1, 2018

By G. H. Lind

The Minerals Tertiary Education Council (MTEC), over the past decade, has worked closely with Australian higher education partners in metallurgical education to build capacity in this discipline to deliver high quality graduates for the Australian minerals-industry. This paper explores the benefits of industry engagement through a national innovative collaboration, the Metallurgical Education Partnership (MEP), and specifically the final year Process Design Project (PDP), over the four year period from 2008-2011. Some of the benefits discussed in this paper include outcomes of the student experience during an industry-intensive workshop, collaboration between higher education providers and aligning graduate attributes to meet industry requirements.

Sep 1, 2012

By Yessengaziyev Azamat, Almagul Ultarakova, Onayev Murat, Barkytova Botakoz

"The research is aimed at solving the processing of waste products of titanium-magnesium production. The aim of the research is to extract synthetic carnallite and industrial products enriched with niobium from waste products of titanium-magnesium production. Analysis of the current state of the titanium and magnesium production in the Republic of Kazakhstan shows the availability of significant amounts of chloride wastes containing valuable components. Magnesium and potassium with an average content of 50-60 % potassium chlorides, 25-30 % magnesium chlorides are lost in the wastes of the titanium and magnesium production. Ust-Kamenogorsk Titanium Magnesium Plant JSC (UKTMP) currently imports carnallite that is a KCl-MgCl2X6H2O binary salt at quite high prices. Chloride wastes of titanium production, sublimates of dust chambers of a titanium chlorinator, sludge of a magnesium electrolytic unit and sludge of a carnallite chlorinator has been chosen as the targets of our research. The analysis of niobium distribution within any solid waste of a titanium slag chlorination process in UKTMP JSC showed that the highest content of niobium is in the sublimates of dust chambers of a titanium chlorinator in the ranges from 0.26 to 1.0 %. Among the niobium extraction technologies considered, the known method of its extraction from the chloride waste is leaching with weak solutions of mineral acids or alkalis in order to convert the chloride salts into the solution to be used for synthetic carnallite extraction. Besides niobium, other impurity components are transferred to the cake and shall be separated from the base metals. The effective method for this is the chlorination process enabling niobium transfer into the sublimates in the form of chlorides and thus separating it from the majority of the impurities. The condensed niobium chlorides are hydrolyzed transferring it into sediments in the form of oxide. New ways of processing waste products of titanium-magnesium production with the receipt of marketable products are relevant in the development of processing of mineral raw materials."

Jan 1, 2018

By Lev Filippov, Lorène Dessalas, Inna Filippova, Yves Foucquet

"Seafloor massive sulphide (SMS) deposits, similar in composition and genesis to terrestrial volcanogenic massive sulphide deposits, are generally found in volcanic seafloor environments along major rifts and mid-ocean ridges. Theyare associated to extensional tectonic settings such as nascent-arc, rifted-arc and back-arc environments. They may represent important source of base metals and be an alternative to on-land resources. Seafloor massive sulphide deposits have particular mineralogical compositions and textural features differentiating them from terrestrial one. When extracted from salty water and exposed to the ambient air, massive sulphide samples strongly oxidize and soon become covered by thin layers of iron, copper and zinc rich sulphates and oxides, as well as elemental sulphur. The textural properties vary according to the degree of maturity and the sample position within the hydrothermal deposit. The total porosity of that type of samples is also relatively high, especially for immature samples such as black smoker chimneys, which can reach 15% of total porosity. Because the secondary mineralization and porosity level are different, seafloor massive sulphides ores respond differently from terrestrial ore to processing methods. Froth flotation, commonly applied to separate all type of sulphides from the gangue, is one possible technique for processing seafloor ore. Sulphide recovery rate is, in most cases, excellent (>90%) however separation of the various mineral phases is difficult to obtain even when applying known methods used for terrestrial ore. Moreover, the flotation behaviour decreases drastically with the time of conservation at the surface, even when the samples were stored in a confined environment. High pH values, which is a good way to depress pyrite and therefore to favour the flotation of copper and zinc sulphides, do not have the same effect on seafloor ore. Consequently, careful flotation procedure must be elaborated to obtain efficient mineral separation technique for this specific marine ores."

Jan 1, 2014

By E. G. Ozhogina, O. B. Kotova

"The ores of black, non-ferrous, rare, noble metals are mostly distinguished by a variety of mineral types and complexity of their material composition. This article is devoted to the promotion of the concept of mineral processing in modern realities of the deficit of high–grade ores and increase in their demand. Normative and methodical documentation for specific types analysis with the definition of the field of application are presented in this paper. . For example, the pyrochlore-monazite-goethite ores from one of the deposits from Eastern Siberia - Chuktukonskoe ore field were tested. The development of mineralogical methods and testing of specific raw materials are shown. The method of small-angle X-ray (and also synchrotron) scattering, which was developed for solving problems associated with structural high-resolution diagnostics, was tested for bauxites of Vezhay-Vorykvinskoye field.INTRODUCTION A highly intense production of many types of mineral deposits results in gradual depletion and of mining-geological and mining-technical conditions of various ore reserves ?. Relatively easily accessible and rich deposits are getting depleted in the first place, and it is necessary to involve low grade and refractory ores into production and processing. Traditional technologies can hardly be applied (Chanturia, 2017; Bazin et al., 2014; Ponaryadov, 2017). The urgency of development of the concept of technological mineralogy focuses on the confirmation of new methods and approaches to the development of mineral deposits, creation of scientific and methodological pre-requisites for solving the problem of rational development of mineral deposits, maximum extraction and integrated application of all minerals (both principal and associated), expansion and strengthening of mineral and ores.The article is aimed at updating tasks that should be addressed within the applied mineralogical research: – forecast of quality of ore at early stages of exploration and technological indicators for the redistribution of properties ore, – interactive monitoring of these indicators by mineralogical and analytical methods;"

Jan 1, 2018

By E. G. Ozhogina, O. B. Kotova

"The ores of black, non-ferrous, rare, noble metals are mostly distinguished by a variety of mineral types and complexity of their material composition.The article is devoted to the promotion of the concept of mineral processing in modern realitiesof the deficit of high-quality ores and increase their demand.Normative and methodical documentationsfor specific types of analysis with the definition of the field of application are shown. For example,the pyrochlore-monazite-goethite ores from one of the deposits from Eastern Siberia - Chuktukonskoe ore fieldare tested. The development of mineralogical methods, and testing of specific raw materials are shown.The method of small-angle X-ray (and also synchrotron) scattering, which was developed for solving problems associated with structural high-resolution diagnostics, was tested for bauxites of Vezhay-Vorykvinskoye field. KEYWORDS Technological mineralogy, rebellious ores, ore quality assessment, ?mineralogical-analytical methods INTRODUCTION A highly intense production of many types of mineral raw results in gradual depletion and deterioration of mining-geological and mining-technical conditions of development. Relatively easily accessible and rich deposits are getting exhausted in the first place, and it is necessary to involve poor and rebellious ores into production and processing. Traditional technologies can hardly be applied (Chanturia, 2017; Bazin et al., 2014; Ponaryadov, 2017). The urgency of development of the concept of technological mineralogy focuses on the confirmation of new methods and approaches to the development of mineral raw, creation of scientific and methodological prerequisites for solving the problem of rational development of mineral raw, maximal extraction and integrated application of all minerals (both principal and associated), expansion and strengthening of mineral and raw base. The article is aimed at updating tasks that should be addressed within the applied mineralogical researches: – the forecast of quality of ore at early stages of exploration and technological indicators for the redistribution of raw, – interactive monitoring of these indicators by mineralogical and analytical methods; – assessment of environmental consequences of mining and processing of minerals and measures that eliminate these consequences."

Jan 1, 2018

By Junwei Han, Wenhua Li, Wenqing Qin, Fen Jiao, Wei Liu, Jiaqi Xu

"A novel technology was developed to study the process of recycling copper from waste printed circuit boards (WPCBs), which are the main source of metal production in the next decades. The chemical compositions of the WPCBs were investigated. The results indicated that the PCB powder was mainly composed of copper (38.5 wt.%), iron, aluminum, and non-metallic materials. Copper is mainly in the form of Cu and is the most valuable metal for the recycle of WPCBs. The concentrated WPCBs powder, obtained by the mechanical process, were pressed as the anode, which was directly electrolyzed to produce copper. The effects of H2SO4 concentration, Cu2+ concentration, current density, pole pitch, and liquid-to-solid ratio on the voltage, current efficiency, and copper extraction were investigated. The results indicated that the optimum conditions were liquid-to-solid ratio of 30 mL/g, current density of 571 A/m2, sulfuric acid concentration of 180 g/L, 50 g/L of copper ion, polar distance of 3 cm. Under the conditions, a desired current efficiency could be achieved. Meanwhile, about 95.62% Cu was recovered from the WPCBs. The experimental studies also revealed that the purity of copper obtained at the highest current efficiency was higher to 99.98%. Produced copper sheet were characterized by X-ray diffraction (XRD). XRD analysis indicated that the copper was the main phase. INTRODUCTION With the rapid development of electronic industry, more and more waste electronic and electrical equipments (WEEE) are generated every year (Fogarasi et al., 2012; Liang et al., 2013). The production of printed circuit boards (PCBs) is the base of electronic industry, because it is the essential part of all electrical and electronic equipments (Schlummer et al., 2007). As a result, a considerable amount of waste PCBs containing plenty of heavy metals have to be treated. In general, PCBs contain about 28% metals that are abundant non-ferrous metals such as Cu, Pb, and Sn. Printed circuit boards can be considered as a secondary resource for recycling rather than wasting. The contents of gold and silver respectively reach 80 g/t and 3300 g/t, which are much higher than that of primary ores. Copper is the main metal of PCB and its content is as high as 26.8% ( Zhang et al., 2009)."

Jan 1, 2018

By J. Qiu

By means of natural sedimentation, two different bentonite samples from Shandong province were purified, this paper studies the Hydro-properties of the two purified montmorillonite samples. Firstly, the layer charge of two purified montmorillonite samples were calculated by crystal structure formula reckon method and general hydro-properties were also measured. The research results showed that the layer charge of montmorillonite correlated well with its hydro-properties: mont-morillonite with lower layer charge had better hydro-properties, such as Mont-1, which had higher swelling volume and gelling value with lower CEC; while, montmorillonite with higher layer charge had worse hydro-properties, such as Mont-2, which had lower swell volume and gelling value with higher CEC; it proves that the hydro-properties of montmorillonite depends on its layer charge characteristics, layer charge characteristic is the inherent factors deciding the hydro-properties of montmorillonite, montmorillonite with lower layer charge has better hydro-properties than the one with higher layer charge. In this paper, the relation between the medium condition and colloid performance of Mont-1 are also studied. The results show that the hydro-properties of Mont-1 could be changed by changing slurry concentration (w/w) and shear rate or adding certain amounts of inorganic cation electrolytes, dispersants and surfactants. The viscosity of montmorillonite slurry could be enhanced by increasing slurry concentration,adding univalentcation electrolytes (less than 4% w/w) or proper amounts of dispersants and surfactants (less than critical micelle concentration); The slurry viscosity could be reduced by decreasing slurry concentration, increasing shear rate, adding proper bivalent (more than 4% w/w) cation electrolytes or proper quantities of dispersants and surfactants (more than critical micelle concentration).

Jan 1, 2014

By Pramila Misra, Jibardhan Meher, Debadutta Das

The concentrated coal-water slurry has been receiving considerable attention recently due its ability to replace fossil fuels. Attainment of stable and concentrated slurry has been succeeded so far through several physical and chemical techniques. The present article reports the formulation and stabilization of a highly concentrated coal-water slurry formed from five varieties of non-coking coals with variable ash contents obtained from Eastern part of India, employing three varieties of starch esters, such as starch benzoate, starch formate, and starch carbamate as dispersant. The apparent viscosity of the modified coal-water slurry has been measured by varying coal loading, dispersant percentage, pH, temperature, etc. The apparent viscosity of the slurry has been found to be decreased substantially on addition of 0.8% of adsorbate in the slurry. The particle-particle interaction has been considerably decreased and stable concentrated coal-water slurry containing high weight fraction of coal (61.5-63.5%) has been achieved in each case. The slurries stay in a non-settling form for about a month with viscosity in a permissible low range. The coal-water slurry has been found to behave as a non-Newtonian liquid. Comparison of the zeta potentials of the naked and modified coals evidences that adsorption of the dispersants at coal-water interface results in inhibition of the agglomeration of coal particles through mostly steric repulsions.

Jan 1, 2014

By V. Panayotov, M. Panayotova

"The combined use of semiconductor properties and specific flotation characteristics of minerals under different conditions with external influences ensures a possibility for process control and management. This work presents the relations between the volumetric and surface characteristics of minerals and the minerals' flotation ability (flotability), as well as the possibility for the flotability purposeful change. Results from proprietary laboratory and industrial research are presented showing how controlled impacts on minerals and flotation pulp improve flotation technology. Such an approach reveals prospects for the creation of new technologies for the minerals' beneficiation.INTRODUCTIONThe decrease of the useful components content in the ores, the increasingly complex nature of the raw materials, the increasing energy consumption per the unit of production, and the need to solve the problems related to the environment pollution require solutions different than the existing classical ones. One of the ways to find such solutions is the detailed consideration of the fundamental properties of minerals and, in particular, of minerals having semiconductor properties. The studies of Plaksin et al. (1968), Chanturia and Shafeev (1977), Chanturia and Vigdergauz (2008), Carta et al. (1973), Hoberg and Shneider (1975), Rao et al. (1992) have given an idea of the energy state of the minerals, their flotation ability, and the ways in which this ability can be changed in one or the other direction. The main line in these works is the study and use of the relationship between bulk and flotation properties of minerals. To improve the efficiency of the process, it is also necessary to consider the relationship between the surface properties of the minerals, especially minerals-semiconductors, and their flotation ability.THEORETICAL BACKGROUND IN BRIEFA quantitative estimation of energy changes in a solid phase in the process of flotation may be made by taking in account the changes in the Fermi level. Its position in the forbidden band is an indicator about the direction and the intensity of electron exchange between solid and liquid phases. The Fermi level energy EF enables the estimation of flotability, intensity of needed external impact before flotation, as well as efficiency of the process going on. Quantitative estimation of these processes can be made by means of the flotability coefficient Kf."

Jan 1, 2018

By Jim Pae Lem

This study investigates the mode of occurrence of uranium in a copper concentrate from the Prominent Hill mine. Mineralogical and liberation studies of a high grade Cu concentrate (monthly composite) containing uranium (U) were undertaken using QEM-Scan in combination with QXRD and ICP-MS. The study aimed at determining in what form U was recovered, and by which mechanisms. The deportment of U was studied in 3 size fractions; +20µm, -20+8µm and -8µm. QEM-Scan analysis showed that uranium was present as U(Cu)-silicates, U-silicates, UPbOx/FeOx or traces of UThOx and UTiOx, with the U-silicates present across the size fractions. The association of uranium bearing minerals with copper sulphides varied across the size ranges. Interestingly, most of the U (46% by weight) was distributed in the finest fraction (-8µm), in which the deportment of Cu was low (6%). Over 40% of the U mineralisation in the -8µm was liberated. In terms of the floatation response, while recovery of the uranium minerals as a result of their association with copper sulphides (as composite particles) was evident, recovery of UPbOx locked in hydrophilic haematite in the +20µm size fraction suggests, that other mechanisms (e.g. Inadvertent activation by Pb from radioactive U decay) are possible. Furthermore, the high amount of fine liberated U bearing particles in the concentrate points at entrainment as another major mechanism for uranium recovery, and therefore, a target for process optimisation.

Sep 1, 2012

By Rong Fan, Andrea Gerson

"The small recovery of Ag, often in the order of 50%, by traditional flotation and leaching process strategies is closely related to the complicated and heterogeneous nature of Ag-bearing minerals with Ag typically being associated with numerous minerals within any given ore-body. Moreover, grain sizes may be extremely fine with micron-scale common. In order to design cost-effective Ag-bearing mineral flotation and leach recovery strategies it is firstly necessary to characterise the speciation of Ag and its correlation with other elements, e.g., Cu, As and Sb, within the ore matrix and process streams. The traditional QEM-SCAN analytical approach can prove problematic for some mineralogies due to difficulties in recognising degrees of crystallinity, polymorphs, complex solid solution series, high value trace element mineralogy, very fine grained materials; and the requirement for a comprehensive data base. Moreover, there is difficulty ‘seeing’ either surface films or surface contaminants which can both lead to poor flotation performance. There is therefore clearly a need to develop confirmatory and complementary approaches when these uncertainties arise. Synchrotron X-ray microprobe analysis provides a powerful tool for the mineralogical characterisation of finely segregated heterogeneous Ag-containing materials. These measurements enable comprehensive characterisation of the Ag-bearing components using synchrotron microprobe X-ray fluorescence mapping (µ-XFM), X-ray diffraction (µ-XRD) and X-ray absorption spectroscopy (µ-XAS). Further analytical strength is provided by principal component analysis of laboratory ToF-SIMS data which enables the statistical identification of correlated surface species enabling examination of surface chemical characteristics responsible for mis-reporting of Ag containing components within flotation streams. We describe the application of these techniques to a selected Ag-containing feed and tail and demonstrate how these compliment and extend traditional analytical methodologies."

Jan 1, 2014

By Sydney Mantsho, Toni Streczynski, Manuel Gonzalez

"In 2013, the commissioning of the MillStar Stabilisation and FloatStar Stabilisation and Optimisation controllers were completed at the Cerro Bayo Silver (Ag) mine in Patagonia, Chile. The MillStar control system has stabilised the feed to the SAG mill as well as the density at the discharge end of the SAG mill and ball mill. The FloatStar Stabilisation and Optimisation controllers have successfully stabilised and optimised the flotation circuit to ensure consistent product quality within desired specifications.The mill feed is controlled utilising the MillStar Solids Feed controller. Additionally, the solids to liquid ratio into the SAG mill was controlled utilising the Mill Inlet Ratio controller in conjunction with the Solids Feed controller. The discharge end of the milling process is a highly interactive and complex system. The use of a Robust Nonlinear Model Predicative Controller (RNMPC) was ideally suited to control this section of the process. On the Cerro Bayo milling circuit, the RNMPC was used to control the mill discharge sump level and the primary cyclone feed density to produce a more consistent feed to the flotation circuit.Three levels of the FloatStar control system were installed, for flotation stability, concentrate flow stability as well as grade optimisation. The Level Stabiliser was used to stabilise the level control on 6 flotation banks. The Flow Optimiser was commissioned on the Rougher, Scavenger and Cleaner concentrate sumps to stabilise concentrate flow from the flotation cells. The Grade Recovery Optimiser was commissioned on the Roughers section. A number of instrumentation challenges were identified which limited the overall benefit derived from the system. Once these were addressed, the performance was optimised. The overall benefit provided by the system was observed in terms of the improvements in Ag recovery."

Jan 1, 2014

By Fangming Liu

The key problems of current flowsheets and equipments are analyzed. A new steel slag's crushing flowsheet whose key equipments are the improved inertia cone crusher and inertia vibrating jaw crusher is proposed. An advanced two stage open-circuit crushing method is adopted in the flowsheet, with 90% of particle size crushing under 6mm. Using inertia vibrating technology and selective crushing principle the crushers can realize steel slag separating fully into steel and slag and with flexible transmission mechanism the crusher can be protected when iron lump is passing. The flowsheets can enhance the recovery of metal greatly, and expand the application range of tail slag and added value.

Sep 1, 2012

By L. Pan

As an air bubble approaches a mineral surface, a thin liquid film (TLF) is formed in between. The excess pressure (p) in the film determines the kinetics of drainage, which is of critical importance in flotation. We have developed a new method of monitoring the kinetics for both stable and unstable wetting films and analyzed the results using the Reynolds lubrication theory. It has been found that initially a TLF is thinned by the Laplace pressure (pcur) due to changes in bubble curvature and subsequently by the disjoining pressure (?) created by the surface forces present in a wetting film. In the present work, we have derived an analytical expression for determining ? from the temporal and spatial profiles of TLFs on mineral surfaces. The results show that ? > 0 in a film formed on a hydrophilic surface and ? < 0 in a film formed on a surface hydrophobized by collector. Thus, the role of collector in flotation is to create a hydrophobic force and hence a negative disjoining present in wetting films. It is also found that smaller bubbles can create higher Laplace pressure, which helps the TLF drain faster.

Sep 1, 2012

By F. C. Araújo, T. Tavares, J. Leite

"This work presents the small-scale mining cluster of kaolin in Rio Grande do Norte (RN) and Paraiba (PB), both Brazilian states, including the following information: number of companies, process flowcharts, production numbers, mineralogical (XRD) and chemical (XRF) composition, granulometric distribution (screen and laser granulometer) and image analysis (SEM). Some social indicators in the region of the RN and PB States are presented in association with these data. The number of companies and their flowsheet were obtained through in situ visits and sample collection for technological characterization. The comparative study of the different flowsheets for kaolin production in the world was done using the databases and presenting the state of the art of kaolin processing. The results indicated that the mean feed typically contains 35-39% kaolin with quartz, muscovite and kaolinite as main mineralogical components and SiO2 (65.83%), Al2O3 (21.19%), K2O (3.9%), and Fe2O3 (0,63%) as main chemical constituents. The products of mineral processing are twofold, one between 74 µm and 37 µm, and the other smaller than 37 µm. The wastes of operation had major quantities of kaolin. The average Human Development Index (HDI) of the cluster region is approximately of 0.61, which shows an association between mineral processing plant and social indicators. The kaolin recovery, however, is between 30-55% for the three most common types of flowsheets that are currently used in the small kaolin mining cluster, indicating a need for technological improvement to achieve regional development. These data could be used incrementally to adapt the process plant currently used in the small-scale mining cluster of kaolin."

Jan 1, 2014

By S. N. Titkov

Flotation of halite?new, recently begun to be developed method of processing water-soluble minerals. In the paper the results of studies of the new directions of the application of halite flotation are represented. Studies on the flotation separation of halite and sylvite in the salt solutions of different composition, showed the possibility of the halite flotation realization not only in the carnallite brine (content of salts: MgCl2 25.5% ~ 26.0 %, chlorides of potassium and sodium 5.5% ~ 6.0%), but in the sylvinite brine, which contains 10.5% ~ 10.8% KCl and 20.5% ~ 21% NaCl. On the basis obtained results are carried out experiences on the halite flotation from samples of the converted products of sylvinite ores by flotation method and by the method of the electrostatic separation. It is shown that in all cases it is possible to accomplish effective and selective recovery of halite. The halite recovery into the foam product of flotation makes 80% ~ 90% with an increase in the content of KCl in the cell product of flotation in comparison with a composition of flotation feed: - from the product after the electrostatic separation of ore ? from 76% KCl to 95% ~ 97% KCl; - from the small fraction of ore (- 0.25 + 0 mm) ? from 30% KCl to 60% ~ 64% KCl; - from middlings (intermediate products) of sylvite flotation from 16% ~ 31% KCl to 45% ~ 80% KCl. An increase in the molecular weight of alkylmorpholines increases the selectivity of the flotation separation of halite and sylvite. Halite recovery from small size fraction of ore or/and middling of sylvite flotation with the sub-sequent joint filtration halite product and tails of sylvite flotation allows to reduce considerably expenses for manufacture potash chloride from Pilot-industrial tests for the first time confirmed the possibility of the effective halite flotation in the saturated solutions of chlorides of potassium and sodium (sylvinite brine).

Jan 1, 2014

"The first 90 years of the last century generated a considerable volume of technical literature on the subject of grinding mill power and its prediction. It is therefore surprising that during this time there were no published models for predicting grinding mill power draw which were validated using a wide range of comprehensive industrial scale data.Notwithstanding this lack of data, the majority of models placed limited emphasis on the internal dynamics of mills and relied on simple assumptions which considered the charge to take up a fixed position and shape.Laboratory based studies (Liddell, 1986), and industrial data (Morrell, 1993), showed that these assumptions did not hold over a wide range of operating conditions, and brought into doubt the ability of the (then) existing models to accurately predict grinding mill power draw. Furthermore no model treated AG,SAG and ball mills as a single class of devices whose power draw could be predicted with the same equations.Through a detailed investigation of the charge dynamics, coupled with a large data base of industrial mill power draws, this situation was rectified by the end of the century, by which time a model had been developed and validated, which accurately predicted the power draw of all wet tumbling mills. This paper describes this model and reviews some of the earlier attempts at mill power modelling."

Jan 1, 2003

By Imre Gombköto, Zoltán Pap, Ákos Debreczeni, Sándor Nagy

Eddy current separators have become generally used in waste recycling industry during the last decade. There are many papers dealing with separation processes on eddy current separators, and also many article describes particle trajectory and different particle features affecting particle trajectory. These data are used in modeling as well. Within the frame of R&D project called ‚Fundamental research into the exploitation of the economic development potentials of critical raw materials in international co-operation - CriticEl?, authors are aimed for using Eddy Current Separator (ECS) as a mechanical separation step of high value critical elements recovery of selected WEEE’s like display panels, PCB’s. ECS, equipped with 305 mm wide belt, and a concentric magnetic rotor is used for experiments targeted development of methodology for determining separability of different particles on ECS. The subject of our work was to investigate the behavior of model particles with different shape, conductivity (aluminum and copper), orientation and size in order to separate Al and Cu according to the results of many experiments were carried out in this field. However it looks like that throwing distance of one particle is only possible to describe by a certain distribution for even the same particle within the frame of the same conditions. Sample mean and standard deviation are depending on some of the particle feature and acting forces. The paper is going to draft the first results on the relationship between distribution of throwing distance and particle properties.

Jan 1, 2014