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By M P. Sandy, J B. Simpson

The empirical stope design techniques developed by Mathews et al (1981) and refined by Potvin (1988) and others, have gained rapid acceptance in Australia in the 1990s as a simple, æfirst-passÆ means of designing primary stopes. However, it is recognised that these æstability graphÆ methods can only provide broad design guidelines. Recently published stability graphs (Hutchinson and Diederichs, 1996) encompass a wide range of geological environments, which are not discussed, and the influence of time and blasting practices cannot be easily reviewed. The æscatterÆ in the graphs must reflect, to some degree, different operating practices as well as subtle but important differences in the pre-mining conditions that are not adequately accounted for in the æmodified stability numberÆ. Development of a ælocalÆ, site-specific stability graph may overcome some of these problems. At NormandyÆs Golden Grove Operations, Western Australia, detailed reviews of stope stability performance, including Cavity Monitoring System (CMS) surveys, are undertaken for every stope, with the objective of developing a series of local stability graphs, customised to site conditions and calibrated in terms of æAverage Falloff ThicknessÆ (AFT). Cablebolting of stope hangingwalls is used to develop reinforced æbeamsÆ on each sublevel, effectively dividing the full span into smaller, more stable æsubspansÆ. By analysing stope stability performance in terms of fall-off, cost-benefit studies can be undertaken of the effect of cablebolting and other options for modifying stope spans. The approach used to develop the local stability graphs, and their integration into routine stope design procedures at Golden Grove, is described. The experience gained during stope extraction in the Scuddles orebodies has been successfully applied to the Gossan Hill æC-PanelÆ orebody. This methodology should be applicable to other underground mining operations.

Jan 1, 2000

By M Ridd

The Pasminco Century Mine (PCML) is located 250 kilometres north-north-west of Mt Isa in Queensland. As one of the worldÆs largest zinc mines, PCML comprises mining and milling operations at Lawn Hill, concentrate filtering and shipping facilities at Karumba in the Gulf of Carpentaria, and a 304 km slurry pipeline connecting the two operations.Mineralisation at Century occurs in the upper part of the Lawn Hill formation and is comprised of siltstones, shale and sandstone. Pyrite occurs immediately above the mineralised sequence, and throughout the footwall carbonaceous shale forming the lower proportion of the deposit. Zinc predominantly occurs as sphalerite (ZnS) and lead as galena (PbS). These sulfides are very fine-grained and may oxidise rapidly upon exposure. The pyrite, sphalerite and galena are the main potential sources of acid rock drainage (ARD) or heavy metal leachate at the mine site.To minimise the generation of ARD in the waste rock dumps, they are constructed in a specific manner and waste rock is classified into the following three classes based on competence and acid forming/consuming capabilities:Class 1: Competent rock, non-acid forming or acid-consuming material. Class 2: Non-competent, non-acid forming or acid-consuming material. Class 3: Acid-forming material. The generalised Waste Rock Dump Design for current operations comprises an outer zone of Class 1 material and inner zone with Class 2 and 3 material. Limestone is the Class 1 material used for both its structural support and acid neutralising capacity. Reserves of limestone at the mine site are limited. Net acid generation (NAG) tests confirm that a mix of limestone and shales can be net acid consuming.Field based and laboratory based trials have been established at PCML to quantify blending levels of limestone and shale that will produce leachates both neutral in pH and low in metal/salt concentrations. This paper will discuss the first six months results (of a two-year sampling program) from the trials.

Jan 1, 2004

By Moore J

Gunpowder Copper Ltd is using in-situ leaching to extract copper from the Mammoth sulphide ore deposit in north-west Queensland. To increase metal recovery, ore is fragmented using conventional underground longhole drilling and blasting techniques. Although the upper levels of the orebody had previously been mined by open cut and underground methods, significant reserves of copper existed around old workings. To safely and economically recover this resource, a decision was made to fire the remaining pillars in the upper part of the mine by a single 1.37 million tonne mass blast in February 1992.This paper records the planning, design, and implementation of the Mammoth mass blast. Geological and geotechnical aspects are summarised, to explain the reasons for such a large blast. Drilling, charging and blast initiation are discussed in detail, to show how standard equipment and products were applied to a unique task.

Jan 1, 1992

Coal Mining machinery has undergone enormous changes in design and complexity of controls in the past 10 years. Specialised, high productivity equipment has been manufactured in Australia, in sufficient volume, to satisfy the local mullet needs.Local manufacturers face greater challenges from overseas competition, as well as increased customer demands to improve machine performance, productivity, quality, reliability and safety. In order to meet these demands now and in the future, it will be necessary to review work practises, and restructure production and quality systems to incorporate the latest principles and philosophies.

Jan 1, 1991

By Chang JF

This paper describes the advance in shaft sinking technique in terms of a vast complex of equipment in the last decade, and mainly recommends some ad- vanced technology and a vast complex of equipment, such as smooth blasting, la- ser guiding, shot-crete lining and rock- bolting, hanging bracket ring for drills, large-capacity wall grab, tipping device, storage bunker, and automobile haulage et.al., finaly, author in detail repre- sents some successful applications of advanced shaft sinking technique in some mines as an example.

Jan 1, 1987

By Klenowski

Rational design of layouts for longwall operations is greatly facilitated by use of an accurate and economical method for predicting stresses and displacements. The displacement discontinuity method (a form of boundary element method) is based on replacing actual excavation geometries by thin slits of the same plan area. This approach allows three-dimensional stress- analysis at a fraction of the cost of alternative methods. The analyses can be readily performed on economical microcomputers, putting the analysis capability within the reach of mine-site personnel. This paper describes investigations associated with the German Creek Central Colliery, the first longwall operation in Queensland's Bowen Basin. The material properties used in the model, in particular the rock mass and goaf properties, have been 'tuned' to fit stress measurements obtained during extraction of the first and second longwall panels at the mine. The study shows that model predictions based on suitably scaled anisotropic rock strata properties are in good agreement with the stress measurements made to date. This model predicts average chain pillar loads significantly higher than predicted by models based on United Kingdom conditions. A working chain pillar design method is proposed using average pillar loads predicted by the numerical model and ultimate strength characteristics given by Bieniawski's formula.

Jan 1, 1988

Alluvial gold exploration is aimed at recognizing areas of anomalous gold content as evidenced by the nature of the drainage system, its age, geomorphic history and other features of the geological environment including the provenances. Subsequent studies to quantify the findings are governed by the need for accurate data based upon precise measurements. Computerization allows the use of more complicated mathematical procedures than are feasible manually, thus promoting the development of more advanced technological aids. Data banks provide the means of storing vast quantities of information for instant recall.Sample representivity is a major problem and a clear understanding of both sampling and analytical requirements is essential for dealing with problems arising from variations in sample size and particle size distribution. Field samples must always be large enough to ensure adequate representivity or the sampling has failed in its purpose.

Jan 1, 1984

The South Comet mine is an underground silver-lead-zinc mine located on the West Coast of Tasmania with an annual production in the order of 35 000 tonne per year. All ore mined is shipped to the Rosebery mill by road, a distance of 17 km.

Jan 1, 1993

By Madgwick J, Pracejus B

The microbial, microaerobic, biodegradation of cryptomelane-rich and pyrolusite-rich samples of manganese oxides was studied in repeated five-day static batch cultures over II weeks. Manganous ion was leached/reduced faster from the cryptomelane-rich samples (average 510 mg Mn2+/1/d) than from the pyrolusite samples (average 442 mg Mn2+/1/d).Cultures contained 20 per cent (w/vl) manganese mude, five per cent (w/v) molasses nutrient and the end-of-batch bacterial cell numbers were approximately 1010 cells/ml. The cryplomelane-rich sample incubates became more acid with time than the pyrolusite-rich incubates. The breakdown of pyrolusite proceeds in a relatively uniform way, while cryplomelane indicates a stepwise destabilisation.

Jan 1, 1992

Expansion of the B.H.P. Co. Ltd. mater ials handling facilities, at their Newcastle Steelworks, began in 1964 and continued until 1970. The present complex handles the annual iron ore requirement of some three million tons for the Sinter Plant and Blast Furnaces. Iron ore is discharged from ore carriers and conveyed at rates up to 3,000 t.p.h. to either of two 180,000 ton capacity storage yards, where it is blended using boom stackers. Material is reclaimed from these yards at rates up to 1,000 t.p.h. using a slewing boom bucket-wheel reclaimer and fed to a screening station. Oversize material is scalped out and crushed in a closed circuit cone crusher. Undersize material is sized on double-deck vibratory screens which separate at 1/4in (6mm). The two fractions are blended in two of four 70,000 ton capacity blending yards using slewing boom travelling stackers. Bridge-mounted bucket-wheel reclaimers reclaim the blended piles at 1,000 t.p.h. Fine ore is conveyed to the Sinter Plant and lump ore to a second screening station, for rescreening, before passing to the Blast Furnace.

Jan 1, 1972

Diamond drilling is a relatively new commodity in terms of drilling. The first known diamond drilling activities were carried out in the Swiss Alps around 1863 when the Swiss engineer M Leschot designed and made a tube with a diamond set face which was used in probing ahead drilling for the Mont Cenis tunnel (Figure 1). Craelius AB which today is a part of the Atlas Copco Group was formed in 1886. The name Craelius is a family name and the founder of the company was Per Anton Craelius (Figure 2). He went to the United States to study this new technology using diamonds to extract core samples and when he returned to Sweden designed his first diamond drilling machine. It was a man-powered drill needing a crew of six men, two to crank the unit, one to feed, two to power the flush pump and a foreman (Figure 3). As time passed through research and development, the original design was improved and manpower was substituted for steam engines and later combustion engines or electric motors (Figure 4). During the 1930s the drills radically changed designs and took the form of the short stroke drills which to a certain extent are still in use today. The original design of these drills have been refined during the years, hydraulic chucks, gear boxes and other improvements have been added.

Jan 1, 1995

By K B. Barnard, M D. Urbani

A synergistic solvent extraction (SX) system for nickel and cobalt recovery using Versatic 10 and decyl-4-pyridinecarboxylate was tested with BHP Billiton pilot plant leach solution. Another synergistic SX system for cobalt and zinc recovery was successfully tested using Baja MiningÆs pilot plant leach solutions. Synergistic SX systems have also been developed to separate iron, zinc and copper from nickel and cobalt for Minara Resources and to separate manganese from magnesium and calcium in waste stream for HiTec Energy. The gypsum precipitation problem at the former Bulong operation could have been alleviated using a Versatic 10 and CLX50 synergistic SX system. These synergistic systems have shown high selectivity for target metals over impurity metals and would largely improve SX plant operation. Maintaining a æhealthyÆ organic is very important for efficient plant operation. Careful analysis of plant organic at CSIRO has been used as a tool to pre-empt and/or solve problems in operating circuits. Work performed to assist operators has included assessing plant organic solutions to highlight impurity build-up with time, assessing reagent stability under prescribed operating conditions, correlating organic composition with impurity transfer and crud analysis. An independent estimate has determined that work in this area by CSIRO has provided over $50 M in benefits to the industry.

Jan 1, 2005

By H Nikraz, E Jamieson, D Cooling

The use of red sand as fine aggregate in concrete manufacture has been investigated as well as the use of fly ash as a cement replacement. The experimental work consisted of casting various concrete mixes including a control and comparing standard properties. Properties tested included compressive strength, splitting tensile strength, flexural strength, modulus of elasticity, water permeability, chloride diffusion, pH dependence leaching and particle morphology. The results show that the concrete strength is not significantly affected when natural sand is replaced completely with red sand. The durability tests indicated high water permeability and high chloride diffusion due to the porosity of the red sand concrete, likely due to the low slump value. Leaching tests did not exceed New South Wales EPA guidelines.

Jan 1, 2006

Over the 20 years to 1990 the Australian mining industry, presently worth some $A60 billion, generated a negative real rate of return (McDonald, 1992); not surprisingly under-performing the returns from bonds and industrial equities. Over this same period more than $A70 billion was invested in expanding the Australian mineral industry.

Jan 1, 1993

This paper carries on from an earlier paper 'Cemented fill practice and research at Mount Isa' and reports further on the laboratory programme at Mount Isa to develop a cheap cem- ented fill using Company waste products. The practical economic significance of availability of cheap cementing agents is re- viewed, with the various alternative approaches available The basic approach adopted within this paper is that use of reactive pozzolans such as ground slags to replace a proportion of the Portland cement in the fill can make mining methods employing cemented fill more economic- ally competitive with other mining methods.

Jan 1, 1973

To obtain the best economic results in treating the comparatively high-grade ore of the Kalgurli Mine a good roast is essential, and the effort of this paper will be to briefly describe the plant and the conditions prevailing in roasting, which, on an output of about 360 tons daily, subsequently enable an average extraction of slightly over 94% of the gold to be maintained.The percentage of sulphur in the ore varies between 2'5 and 3'5, the lower figure existing when treating oxidized ore. The average gold value is 13 dwt; this occurs chiefly as sylvanite, containing .a lower percentage of silver than is usually present in that mineral. One ore body in the mine contains hessite (Ag2Te) in considerable quantity, associated with gold telluride, and when ore from this stope is being treated the silver contents rise to as high as 20 dwt, but the usual amount is about 9 dwt. per ton, of which only a small proportion is extracted. Other metallic minerals, in addition to pyrite, occurring more or less commonly, are arsenopyrite, magnetite, chalcopyrite, and the tellurides calaverite (AuTez)and coloradoite HgzTe3). A small proportion only of the value occurs as free gold.

Jan 1, 1911

Longhole stope overbreak has always been a source of unwanted cost within the underground mining industry, and efforts to control it using various rock reinforcement systems have long been a rock engineering challenge. At the Pasminco Mining Broken Hill Operations trials have been carried out using an innovative cable bolt reinforcement system known as Rib-Roc. The system, based loosely on the Swedish Rib-in-Roc concept, utilises zones or ribs of heavily reinforced rock in the troublesome hangingwall and back areas of longhole stoping. The trials were carried out under a strict qualitative and quantitative scientific stope measurement program utilising rock mechanics instrumentation. Not only did the trial demonstrate the success of the system but data obtained was useful in implementing the system virtually as standard practice throughout the operation.

Jan 1, 1995

By Muir D. M

Highly saline process water has a number of implications for the CIP process during the leaching, adsorption and recovery of gold. The reduced oxygen solubility in saline water can seriously reduce the rate of gold leaching, while dissolved oxygen meters do not necessarily reveal actual oxygen concentrations in saline water. High levels of magnesium in the ground water necessitate operation at lower pH (-9), with the potential for greater cyanide loss via HCN stripping. In addition increasing salinity renders viscosity modifiers largely ineffective.The adsorption capacity of aurocyanide onto activated carbon is improved with increasing salinity, but misleading results can be obtained in assessment of gold loading kinetics of plant carbon samples already loaded, or partially loaded, in saline water if subsequently tested in fresh water. Elevated chloride levels in the Zadra elution process can cause severe anode corrosion in the elecuowinning cell. The Anglo elution process is tolerant to only slight increases in water salinity, but elution times can be reduced by ethanol addition. Care is required in carbon regeneration, as salts can catalyse carbon decomposition as well as increase kiln corrosion.

Jan 1, 1994

The first continuous pressure disk filter took up industrial-scale operation in Germany in 1976. This paper comments on major components of pressure filter facilities from the point of view of industrial-plant suppliers. For lack of time aspects of economy have not been commented upon. The paper elucidates a number of process-engineering inter-relations. It outlines important development trends from the angle of a machine-building company.

Jan 1, 1989

By Pala J

The Ellalong Colliery has been the first to mine the Greta Seam using the longwall method. Analysis of data from geotechnical monitoring has pointed to the role of the strong, massive sandstones of the Branxton formation in the development of loads on the powered supports and pillars. Failure of the sandstone intermediate-roof has been related to first-weight and periodic weighting, measured on the supports, using simple "voussior" analysis. Stress changes, including triaxial components measured in the barrier and chain pillars, have been compared with 2- and 3- dimensional numerical models. The applicable range of the models for the prediction of pillar loads under the strong roof is discussed.

Jan 1, 1986