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By William N. Matheson

The major consideration in any management and engineering decision is the economic evaluation of factors. The right decision is the best cost decision, provided of course that it is the safest. Changes, improvements, and advances in mining technology, as in any business, come about through the pressure of economics in combination with the inventiveness and engineering abilities of efficient mine operators. Without proper economic evaluation and an appreciation of profit and loss of an operation, advances in mining methods would come about at a slow pace, if at all.

Jan 4, 1959

By D. L. Martin, E. R. Parker

DURING the heat-treatment of silver specimens for tensile tests it was observed that the bars blistered and became brittle when heated in a hydrogen atmosphere. [ ] To check this unexpected result, a wide variety of commercial silvers were heated in hydrogen at 850°C, Only a few of the materials developed blisters, the most severe of which is the tube pictured in Fig. I. The microstructure of a cross section of the tube is shown in Fig, 2. The embrittlement is extremely severe at the edge; the blisters result from the severe deforma- [ ] tion of the surface material by large underlying gas pockets, The effects resulting from hydrogen embrittlement of silver have been observed by numerous investigators over a long time1,2,3 although it was only recently that a clear explanation was offered ,4 However, the damage resulting from hydrogen embrittlement has not been generally recognized; and it is of advantage to know more about this phe-

Jan 1, 1943

NEW, MEMBERS The following list comprises the names of those persons who became members during the period July 10, 1916; to July 31, 1916: BOYD, ROBERT RUSSELL Supt:,-Arizona -Commercial Min Co., Globe, .Ariz. BRADLEY, HENRY FRANKLIN, Chem, American Smelt & Ref. Co. Murray,:Utah: BROWN, THOMAS ELLIS, JR..:'. L .:.::..55 Hill, St;; Morristown, N. J. CARY, WEBSTER P., Expert Operator,-General Engineering. Co:, Salt Lake City, Utah. CLARK, ALONZO WEBSTER 3223_ Scottwood Ave., Toledo, Ohio. CORP, CLIFFORD Old Dominion Copper Min. & Smelt. 60., Globe, Ariz. CROMBIE, W. RANSOM, Min. Engr Detroit Copper Min. Co., Morenci, Ariz. DELANEY, EUGENE A., Chief Engr., Berwind-White. Coal Mining -Co., Windber, Pa ELBELT, WILLIAM HENRY, Dept. Foreman., Chino Copper Co., Hurley, N. Mex. FOSTER, L. JULIO, Mgr., Minas i Fundicion ; ?La Junta," San Bernardo, Chile, South America. GASKILL, JAMES PHILLIPS, Genl. Mgr.,.Ajo Cons. Copper Co., Ajo, Ariz., via Gila, Ariz. .

Jan 9, 1916

By Uros Bajzelj

To mine very weak carboniferous schists subjected to high ground pressures the underhand cut-and-fill stoping method was proposed using an artificial plate roof. An experimental stope was mined using three consecutive levels. Rock pressures, deformation of the reinforced concrete plate, and the quality of stowing were evaluated. It was found that roof deformations were minimized if the reinforced concrete plate and uncemented backfill were replaced with cemented backfill containing reinforcement near the bottom. The mining method prevented the occurrence of high rock pressures at the face. The method is suitable for mining subvertical ore bodies with large horizontal areas.

Jan 1, 1984

By Gligorije Stankovic

This paper describes the fluo-solids roaster and acid plants at the new 40,000-TPY Trepca electrolytic zinc plant. The electrolytic zinc plant units were constructed to the design of Singmaster and Breyer, New York and began operation in mid-1967. The fluo-solids roaster plant, constructed according to the design of Dorr-Oliver, Paris, includes concentrate handling and storage facilities; two independent concentrate roasting circuits, each with a 110 to 155 TPD fluo-solids roaster; waste heat boilers; cyclones; electrostatic precipitators; calcine coolers; and calcine conveyors. The acid plant uses the "Petersen system" contact process. The plant has one acid circuit with a capacity of 230 tons of monohydrate per day. Gases for the acid plant are obtained from roasting zinc concentrates. When the roaster plant is operating at maximum capacity, excess SO2 is used in two other Petersen System circuits in the near vicinity.

Jan 1, 1970

By S. F. Reiter, W. R. Hibbard

A survey of the effect of heat treatment on the room temperature hardness of Fe-Mo alloys has been made. Constant strain rate tensile tests were performed between room temperature and 1800°F. These data were analyzed to determine the effect of temperature and composition on the strain hardening coefficient and strain rate sensitivity. Constant load creep-rupture tests were made on these alloys and the results related to composition and structure. A relation between the high temperature strength of the precipitation hardened alloys and the volume of precipitate has been observed. IN view of the extensive use of ferritic materials at elevated temperatures, it is surprising to note the limited amount of information relating the variables of plastic deformation, i.e., composition, structure, temperature, stress, strain, and strain rate. Hollomon and Lubahn' showed how the several variables of plastic flow might be treated analytically. No data were available on carbon-free iron and its alloys in a form suitable for this analysis. Several German investigations2-" constitute most of the experimental work relating high temperature properties to the constitution of these types of materials. In order to obtain new data, the iron-rich alloys of the Fe-Mo system were selected for detailed investigation for the following reasons: 1—Some of the important effects of molybdenum on the mechanical properties of iron have already been studied.' , 821 2—By suitable heat treatment of selected alloys, it is possible to study strengthening effects of four types: AT -a transformation, B—substitutional, C—precipitation, and D—dispersion of hard inter-metallic compound. Materials and Treatment Four-pound ingots were vacuum cast, employing the same melting schedule previously used.? The raw materials were electrolytic iron and lamp-grade molybdenum. The ingots were forged to l/z in. sq. rod and one portion swaged to 0.350 in. diam rod for the production of 1 15/16 in. long button-head specimens. The button-head specimen blanks were solution treated for 16 hr at 2100°F in hydrogen of —70°C dewpoint and then water quenched. They were subsequently plunge ground to the standard 0.160 in. diam test bar. Micrographs of the solution treated alloys are given in Figs. la through Id. The higher molybdenum alloys contained large equiaxed ferrite crystals similar to those in Fig. Id. A portion of the % in. rod was hot rolled to 0.100 in., sandblasted, and cold rolled to 0.020 in. Strip tensile specimens having a 0.020x0.200 in. cross-section and a 2.25 in. gage length were machined from the sheet. The alloys containing molybdenum were subsequently annealed 1 hr at 1560°F. The iron strip was annealed 4 hr at 1300°F in wet hydrogen. The resultant structures are shown in Fig. 2a through h. The ASTM grain sizes were 1 to 3 as solution heat treated or 3 to 4 as annealed. The chemical analyses of the alloys are given in Table I. Carbon contents were obtained after the heat treatments in hydrogen. Alloy 15.9 pct Mo was tested as a cast alloy.'

Jan 1, 1956

By Simon D. Strauss

COPPER In terms of mining activity, copper is the leading nonferrous metal. It is true that in recent years the volume of aluminum consumption in the non-Communist world has exceeded the volume of copper consumption, but virtually the entire primary aluminum supply is derived from bauxite. On the average, only four tons of bauxite need be mined to produce a ton of aluminum. By contrast, the highest-grade, large-scale copper mines now in operation (those in the Congo) must mine at least 20 tons of ore to produce a ton of copper. In the United States an average of 150 tons of ore must be mined to produce a ton of copper. This does not take into account the huge amounts of waste overburden that must be stripped from the open-pit mines to account for their steadily rising share of the world's copper output. Copper epitomizes the economic problems of the mining industry in many ways. Its price is highly volatile, considering its great economic importance. It has been a tool of mankind longer than any other of the base metals-the dawn of history has been classified as "The Bronze Age." World Copper Production Although copper is mined in many countries, in recent years 70% of the non-Communist world production has come from six countries. Two of these are industrialized countries and are large consumers-United States and Canada. The other four are developing countries with very small domestic requirements-Chile, Zambia, Zaire, and Peru. Heavily dependent on copper exports to sustain their domestic economies, these countries find themselves oscillating between prosperity and depression with the changing levels of copper prices. In an effort to control their own destiny, in 1968 they formed an organization of copper exporting countries (CIPEC) which was designed to study copper markets and possibly to intervene actively in these markets. (When this chapter was being prepared, no actual steps along such lines had been taken.) Many of the leading industrialized nations are wholly dependent on imports for their primary copper supplies. These include West Germany, the United Kingdom, France, Italy, and many others. Japan, now the non-Communist world's second largest copper consumer, produces only 10 to 15% of its requirements from domestic mines. Although the bulk of the copper output is smelted in the country where it is mined, there is a limited international trade in copper concentrates. Canada, the Philippines, Australia, and Papua-New Guinea are significant exporters of copper concentrates; Japan, Germany, the United States, and Sweden are importers. However, this trade accounted for only about 10% of the non-Communist world production of copper during the decade of the 1960s.

Jan 1, 1976

By H. W. Gillett

WE hear much in these days about "tailor-made" steels. Farseeing executives have sensed the demand for metals of improved and special properties, with those properties deliberately built into the steel in order to fit it for a particular use or group of uses. They have set their metal-lurgists at work to produce what the customer needs, even though the tonnage required may not, at least at first, be great. As the metal-lurgists bring out such metals, the products are advertised and the customer becomes increasingly conscious that he no longer has to take "ready-made" steel as the only thing available, whether it fits his needs or not, but that there are plenty of steelmakers ready to serve his specific needs with a tailor-made steel. Of course this is nothing new in the realm of rather highly alloyed steels to be heat-treated. The automotive industry demanded and got such steels long ago. Indeed, one could not design a modern car using only non-heat-treated carbon steel, since an engine of present horsepower would be so heavy that the gasoline required merely to lug the engine itself around would be absurd. Many different alloy steels and many different heat-treatments are required to produce the fine gradations of properties and the strength per unit weight that are needed in each particular part. Aircraft designers, of course, count a high strength-weight ratio in the materials used as Article I in their constitution, and they too, and in outstanding degree, require tailor-made alloys. Aircraft and automobiles may be considered as the tail coats and Tuxes of the metallurgical tailors. Nowadays there is also a demand for business suits, in the form of high-strength alloys to reduce dead load and so increase payload, all through the transportation industry. We hear most about weight-saving design and materials in respect to the railroads, with the spectacular new high-speed passenger trains and the prosaic freight car. The latter sounds especially sweet to steel-mill ears, because it means tonnage. While most of us think of these developments, and of the engineering acceptance of high-strength materials as "new," the fundamentals are of almost hoary antiquity. It is the widespread availability of a variety of materials and their general acceptance that are new.

Jan 1, 1936

By Benjamin Smith Lyman

THE importance of topography to geology is so commonly underrated as to deserve to be pointed out again and again. The relation of topography to the different branches of geology may be seen best by a glance at them all. Geology is well understood to consist of the observation of facts about rocks as materials of the earth (geognosy ), and the explanation of those facts (geogeny). The facts to observe are: I. GEOMETRICAL, as (1) structure, including the dip and strike at different points, the size, shape, and position of basins and saddles; (2) vertical section, that is, the thickness of rock groups and of their parts ; (3) horizontal or geographical position. II. PHYSICAL, such as texture, whether sedimentary or crystalline ; and, if crystalline, whether granitic, porphyritic, amygdaloidal, globular, or concretionary; whether compact or granular; coarse or fine; pervious or impervious; hard or soft; firm or tender; with cleavage or without; massive or thin; the microscopic structure; also whether magnetic or not; soluble or insoluble; fusible or infusible; and the constituent minerals. III. CHEMICAL, that is, the composition of the rocks and of their minerals and their affinities. IV. PALÆONTOLOGICAL, as what kind of fossils are in the rocks,

Jan 1, 1873

By R. W. Armstrong, P. C. Jindal

TABOR1 has indicated for a number of polycrystal-line materials that their hardness should be directly related to their yield strength. For a material showing zero work-hardening, the Meyer hardness, MH, may be calculated in terms of the yield stress, sy, by utilizing slip line theory and the result is: The Meyer hardness corresponds to indenting the surface with a spherical indenter and specifying the ratio of load and projected area of the indentation. The correlation indicated by Eq. [I] is not well-established. It has been verified to some degree by performing hardness tests on materials strained to the maximum nominal stress and taking this stress as the (new) yield stress of a nonwork-hardening material. The dependence of hardness on yield strength for an annealed material capable of showing work-hardening has not been theoretically evaluated but, presumably, the hardness should be greater than that specified above. Marcinkowski, Fisher, and szirmae2 measured the dependence of the Vickers Diamond Pyramid hardness, H,, on yield strength for an annealed Fe-Cr alloy which shows work-hardening and found:

Jan 1, 1968

By Om P. Pande, Larry S. Diaz

Modern mineral processing plants could not operate efficiently, or even exist, without instruments which indicate, record, control, and in some cases anticipate the many changes that occur in a process. Even in plants which are operated manually, instruments are used to tell the operator when he should turn a valve or press a handswitch. Accordingly, all mineral processing plant engineering and construction projects must give careful consideration to this area of design activity.

Jan 1, 1978

By H. S. Rankin

THIS paper is condensed from several reports by members of the staff of the Minerals Testing Laboratory of the Tennessee Valley Author-ity, on a series of experimental tests in the beneficiation of barite of the Valley area. These experiments were conducted upon a large number of samples taken from several mines in three different districts. The area contains numerous producing deposits, nearly all of which are hampered by the high iron and silica content of the ores. Because of the small difference in specific gravity between the iron oxide and the barite, a gravity separation is generally poor. The removal of the iron thus offers a special problem. Some of the operators have turned to magnetic separation to meet the shipping requirements for less than one per cent iron. The present experiments were conducted to determine the application of decrepitation or flotation in simplifying the concentra-tion of the barite by removing the iron oxide and silica in one operation. Practically all the barite marketed in the area has been as "off-color" crude. The bleaching studies were made to determine the bleach-ability of the ores to alleviate this inferior grading, placing them on the market as bleached barite.

Jan 1, 1938

Visitors frequently put the question to Kalgoorlie gold miners; "Why don't you concentrate your mining operations?" A mine may be drawing ore from over a hundred different working places which are spread out over several thousand feet of strike and on many different levels. The answer to this question is that "finished" can rarely be written for a section of the mine. The intricate web of mineralization in faults, shears and fractures is an endless puzzle, each solution opens up new avenues to be explored. After the last ore is taken from a stope, a program of drilling may continue for several weeks on different possibilities. Perhaps no ore is discovered and drilling is abandoned, but it is not unusual for another search to begin later in that same area on a new theory with successful results. Wherever a slightly richer mineralization is found, it is needed to "sweeten" the mill heads. Over seventy years ago gold was discovered in the dry wastes of Western Australia. Rich deposits of alluvial gold were found at first and as these were worked out they led to the discovery of the lode ores, which were leaner and harder to extract.

Jan 10, 1964

By R. E. Reed, R. D. Leggett, Paxton, H. W.

TECHNIQUES have been developed for growing monocrystals and bicrystals of Fe-20 Cr, Fe-20 Cr-20 Ni, and Fe-18 Cr-8 Ni alloys by both the strain-anneal and the Bridgeman techniques. None of the techniques are new but since they are simple and many people have expressed interest, they are described here quantitatively as they could be modified for other single-phase "commercial" materials of high melting point. CRYSTAL GROWTH BY STRAIN ANNEAL Flat tensile specimens with a tapered gage length were initially studied to deduce the approximate critical strain. Normal flat tensile specimens were then used. The optimum procedure for the austenitic steels (Fe-Cr-Ni) deduced from a variety of cold reductions, recrystallization treatments, tensile strain, and growth anneals was as follows: cold reduce 70 pct, recrystallize (after machining tensile specimens) at 1000°C for 1 hr, strain in tension 2.5 pct, and then heat to 1350°C as rapidly as possible. A time of 100 hr at 1350°C is usually sufficient to pro-

Jan 1, 1960

By H. W. Morse

THE CHAIRMAN (H. W. MORSE).-Gentlemen, for the first time in the history of the American Institute of Mining Engineers, we have a full session on the subject of leaching-especially on the leaching of copper ores.. This branch of metallurgy is rather in its infancy. We have had one big plant running for a year or more, and pretty successfully; and another one which will be started in February or March, the New Cornelia. We have another one at Garfield for the Utah company, which is just designed and construction begun; and from several other points come reports of interesting test work. The first paper on the program this evening is one of some of the test work on the New Cornelia ore by myself and Mr. H. A. Tobelmann. LAWRENCE ADDICKS, New York, N. Y. (written discussion).-The Ajo proposition has had, as I understand it, two great advantages: it has not been obliged to measure leaching against flotation or some other metallurgical process, and it deals with a copper content high enough

Jan 12, 1916

By Herman Blumenthal, Ronald Silverman

lnfiltrability of a porous Tic compact, produced by powder metallurgy technique, depends on the capillarity of the compact and the surface condition and nature of the individual particles. Capillary forces raise the liquid metal infiltrant into the interconnected pores of the compact and the complete filling of these pores is a function of their geometry as well as the wettability of the Tic particles. The paper deals especially with the improvement of this wettability through surface conditioning of the Tic particles. INFILTRATION, a technique for preparing dense powder metallurgy parts by filling the void spaces of a porous body with a liquid metal, has been used for the manufacture of titanium carbide-base cermets. Although the infiltration process was

Jan 1, 1957

By Wayne S. Cavender

During the past year, geochemical prospecting appears to have come of age as an exploration method, and its acceptance by the mining industry is widespread. There is a growing recognition that applied geochemistry is a scientific tool and must be performed and interpreted by scientific personnel who are trained in its utilization. At present, most personnel training is done by geochemical departments in government organizations and industry groups. Most schools in the United States and Canada do not offer geochemical training, particularly at graduate levels, due to faculty limitations, lack of budgetary support and the erroneous impression that applied geochemistry is not sufficiently academic. As a result, some companies have found it expedient to send selected personnel to European schools for advanced training. A critical personnel shortage now exists will probably continue into the near future. Indications are that the rate of development of new geochemical techniques has levelled off, and the probability of new breakthroughs is not high. Present research is essentially limited to efforts by government agencies and a few private companies. Progress has been the most rapid in the development of analytical techniques, but the need remains for investigation into sampling technology and the development of more quantitative methods for the interpretation of geochemical results. Geochemists need a better understanding of the numerous physical and chemical factors which affect and control primary and secondary dispersion phenomena in all geologic environments. Detailed studies must be made of the relationship between geologic, geochemical and geophysical factors. With better interpretive techniques, the return on the geochemical exploration dollar will increase.

Jan 2, 1968

By I. R. M. Chatson

Radial layout's guiding principle is the grouping under one roof of the operating processes which require continuous supervision. Separate treatment sections are isolated by outside stockpiles fed with radiating conveyors. Hence the name "radial" layout. Many plants are designed with "linear" layout where successive operating stages are dotted like beads along a string of conveyors.

Jan 11, 1978

By John D. Nelson

Jan 1, 1985

By William L. Horner, James A. Lewis, Marion Stekoll

THE data in this paper show a relationship between measured productivity index and certain commonly measured reservoir characteristics. Comparison is made of theoretical radial flow assuming certain drainage radii and the tentative relationship shown by these data. Among the more important measurements found to correlate with productivity index are permeability, formation thickness, oil viscosity at reservoir conditions, and formation-volume factor.

Jan 1, 1942