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By Alexander Blatt, Franz-Werner Gerressen

Power Point Presetation at DFI 2022

Sep 1, 2022

By Sunil S. Basarkar, Vinothkumar S

Ground Improvement Techniques serves to improve various engineering properties for supporting various foundations. These may be undertaken either by conventional or advanced methods. The Controlled Modulus Column (CMC), also known as Rigid Inclusion is a soil improvement technique to reduce the total and differential settlement by using semi-rigid soil reinforcement columns. The CMC technique can be executed by displacement or non-displacement methods. It does not aim to bypass the compressive layer or to install a pile that will directly support the entire load from the structure. Principle of the technique is to introduce a load transfer platform between the head of the column and structure and transform a uniform load into soil. Initially, the structural load transmitted into the soil generate the settlement greater than CMC piles. When the settlement between the soil and column became equal at neutral point, maximum structural load shall be balanced by the positive friction and tip resistance to stabilize the foundation without exceeding the allowable settlement limit. This paper describes the behaviour of soil reinforcement with CMC column and their installation process with reference to a project at the Dry Bulk Terminal Port, San Pedro- Abidjan (Western Africa). Methodology of CMC, requirements of Ground Improvement, arrangements and outcome of this method are presented in this paper.

Sep 1, 2022

By Manchanda H, Agarwal J.

The construction industry has one of the largest numbers of injuries compared to other industries. Thus, reducing accidents and determining construction risks are extremely important. One of the essential steps for construction safety management is hazard identification and risk assessment, since the most unmanageable risks are from unidentified hazards. While the urban rail transit systems are being developed rapidly in almost all major cities of India, adjoining Existing Building Structures and historic sites are facing possible threats of unexpected damages and accidents. The protection of these structures becomes one of the major challenges specifically when the infrastructure being developed involves construction of underground tunnels passing through old cities. The assessment of settlement induced damage on buildings during the preliminary phase of tunnel excavation projects, is nowadays receiving greater attention. Analyses at different levels of detail are performed on the surface building in proximity to the tunnel, to evaluate the risk of structural damage and the need of mitigation measures. The current paper presents current practices being adopted in India for prediction and excavation of tunnelling induced ground movement and building damage risk-assessment. The paper highlights empirical and numerical approaches towards predicting settlement induced damages on buildings during the tunnelling, detailed step by step methodologies for conducting building condition surveys, evaluating associated hazards, and adopting adequate building risk identification and mitigation methods. The paper also discusses associated technical and contractual challenges and highlights way forward to overcome them.

Sep 1, 2022

By Ramanathan C, Prasad P. V. S. R

The most critical challenge for any large size storage structures to be constructed on soft compressible soils is bearing capacity and consolidation settlements. Consolidation is the time dependent phenomena, as expulsion of water from soil voids on application of external load will take longer period. It is mainly influenced by soil consistency, permeability, thickness of compressible stratum and presence of free draining layers. This study deals with the foundation solution of a large size Mounded Storage Vessel (MSV) to be constructed on thick compressible stratum whose loading intensity is around 155 kPa and the estimated settlements are greater than 400 mm. Hence, the foundation solution using vibro stone columns is adopted as an effective technique to address the challenges of excess settlements and inadequate bearing capacity. Further to keep settlements within the permissible limit of 50 mm, preloading technique with 60% of actual loading intensity will be utilized. The consolidation analysis of stone column reinforced foundations is carried based on the method given by Han and Ye (2001). The quality of the stone columns is ensured by real time quality control measures and the performance of the stone columns shall be ensured by vertical load tests. Ground settlements was closely monitored with proper instrumentations and the actual degree of consolidation has been verified by Asaoka’s (1978) method.

Sep 1, 2022

By T Vijayakumar, Vipul Dobhada, Rajesh Patel, Swarnadip Dey, Naveen Babu D

The most challenging scope of any bridge project in marine or inter tidal zone is to construct sub structure like well Foundation, group pile, pile cap etc. Similarly, it also affects the marine environment/ecology to a great extent. Understanding the level of difficulties and aiding to provide an environment friendly solution, various options are analysed to overcome these and found mono pile to be the best alternative in this context. Generally, the foundation type of any bridge constructed in river, marine or intertidal zone in India is preferred for group piles. For the first time, monopile is being accepted as the foundation of bridge in India at Mumbai Coastal Road Project. The diameters of the monopiles used in this project are 2.5 m and 3.2 m. Hence, the challenges involved in monopile construction and experiences to overcome it are worth to share. Here, a brief discussion on environmental, geological issues and the needs of monopile as the foundation of bridge has been discussed. Furthermore, the monopile construction stages and confirmation of monopile capacity through different load tests have been elaborated.

Sep 1, 2022

By Andhra Pradesh, Nagarajkumar B. V

As a part of Mumbai City Mega Drinking Water Project at Amar Mahal Tunnel-1 Ghatkopar East Mumbai, drinking water tunnels were proposed by MCGM from Amar Mahal to Trombay reservoirs, Amar Mahal to Wadala and further up to Parel. The pipeline has to be underground and laid at a depth of 5.5m. The initial proposal was to provide sheet piling to enable the safe excavation and installation of underground pipeline. However, installation of sheetpiles was practically not feasible due to the existing soil strata for driving the sheet piles. Hence, it was proposed to install micropiles instead of sheet piles. In this paper we discuss about the purpose, basic design, detailed design approaches and actual work implementation of micro pile with temporary struts for shoring protection works in this project.

Sep 1, 2022

By Vishal Pathak, Shailesh A. Godhuly

Ground Modification System in terms of Jet Grouting for soil strengthening and mass stabilization was engaged for a power plant project in an international power project, engineered by L&T-S&L. The site Geology consist of cohesionless type of sandy alluvial deposits (silty fine sand) as the main formation. Ground water table is encountered at shallow depth. Geological interpretation is done using soil investigation data along with CPT’s. This paper discusses design and implementation of jet grout technique to improve the mechanical behaviour of soil. To distribute load evenly from superstructure, a layer of growmast (drainage blanket) is laid above jet grout columns. Settlement evaluation is done using Finite element analysis with Plaxis 2D and Settle 3D. In the project, selected equipment foundations are resting on jet-grout columns including vibratory equipment like 144MW Gas Turbine etc. The project has been commissioned in September 2021 and operating with full capacity.

Sep 1, 2022

By Danielle Nhanqulumanga, Pranith Bhatt, Snehal Patel, Khadeeja Priyan

The Bi-Directional Static Load Test (BDSLT) is a test that determines the capacity of piles when loaded under bi-axial static compression. In recent years the BDSLT has seen an increase in demand due to its safety, speed, and affordability. This innovative foundation testing method has been universally used over the last 50 years, however respective codes and standards have only been published within the recent years. Detailed test procedures and methodology are expatiated in the ASTM D8169 M-18 [1], and the IRC 78 2014 Clause 709.2.5. [2] These standards provide the minimum requirements for the execution of the BDSLT. In this paper we did a comparative study of both standards envisaging to bring attention to the similarities and discrepancies found therein, with an aim to highlight the impacts and challenges that differing provisions of each standard could pose on the conduct of the BDSLT. Discrepancies found have been explained on the basis of geotechnical engineering theories and relevant field occurrences observed by superior engineers. Additionally, we emphasize on the relevance of experienced engineer’s judgement when utilizing the standards.

Sep 1, 2022

By Hitendrabhai S. Dewangan, Dr. Aashish A. Mehta

Pile foundation is widely used in construction of marine structures. In offshore & marine piling work, drilling/boring supporting fluid is used to stabilize the borehole (excavation) prior to tremie concrete. The poly-fluid is a synthetic drilling granular polymer characterized by high molecular weight.it is mainly used for the preparation of stabilizing and lubrication mud in drilling of deep foundations. Disposal of polymers after using it into the sea, pollutant the sea environment, which may be harmful for living organisms inside sea. To reduce the pollution in offshore/Onshore, it is essential to take the precautions during flushing operation with proper recycled, reused & it’s Disposal. To provide economic and environmental solutions, used slurry was treated with addition dose of fresh material/polymers. The amount of fresh materials/ Polymer to be added can be decided based on (viscosity, density and pH value) test results. Finally, initiate water flow and air agitation as required. Run the tests on the re generated slurry before transferring to storage tank. Also, after storage, polymers will be reused for next operation. Moreover, mud wastage coming from borehole will also be disposed at suitable dumping places.

Sep 1, 2022

By Shyam Chengalath, Johan Jeansson, Magnus Hörman

Down-The-Hole (DTH) drilling usually uses compressed air to power the hammer. However, there are now DTH hammers on the market which instead of compressed air use high pressure water to power the hammer. There are several benefits with using water DTH compared to air DTH, which are discussed in more detail in this paper. From a physics point of view many of the benefits arise from the fact that water is an incompressible media and air is not. Energy consumption is roughly a quarter compared to air, resulting in lower carbon emission and a lower energy bill. In the case of water DTH the water leaving the drill bit in the hole is at a low velocity and ambient pressure. However, with air DTH the air leaving the drill bit in the hole is at a high velocity and high pressure. This means that the risk of damaging surrounding structures in sensitive areas such as urban environments and dams, is greatly reduced with water DTH. In this paper two cases where water DTH is used in jet-grouting applications are discussed in detail. As these cases show there is a clear improvement in productivity when using water DTH hammers.

Sep 1, 2022

By Babu K. V., Samyukta P.

The energy demand in India is expected to show increasing growth in the next few decades. The oil companies in India are revamping the existing oil refineries as well as constructing new refineries across the country to meet the energy demands. Most of the refineries in India are located along the coastal region because of the ease of transporting crude materials. Considering the criticality of the structures as well as soil conditions in the coastal region, pile foundations are used in refinery plants. In India, non-displacement piles in the form of bored cast-in-situ piles are used to support structures. In a few circumstances, displacement piles in the form of driven cast-in-situ piles are also being used to support critical structures. This study presents the performance of non-displacement and displacement piles for similar ground conditions at the same project location. The pile load test results have shown that the settlement observed for displacement piles is lower than compared to non- displacement piles for a given loading and soil conditions. This shows that the performance of displacement piles is slightly better in comparison with that of non-displacement piles.

Sep 1, 2022

By Rahul Wankhade, Sunil S. Baswankar, Aditya S. Kharatkar

Despite advances in pile design methodologies and piling techniques at site, difficulties and uncertainties still exists for design of piles particularly in coralline deposits and weak carbonate rocks. Such deposits are known to be heterogenous in nature, and occupy major stretches of earth, where piling experiences are probably very scanty. Such deposits are associated with low unit weights and usually consist of weakly cemented calcareous and carbonate soils interbedded with coral rocks containing cavities, which are completely void or filled with coral debris. Many of the studies indicate that conventional parametric relationships are may not apply to such sediments and rock formations. This paper intends to provide an appraisal of the available information that cautions against risks involved in conventional design practice and also serve as a guideline for pile design in such formations despite being a grey area of research. Contents of the paper is expected to provide a basis for the pile design and likely to serve as an eye-opener for research into this important soil-pile structure interaction problem.

Sep 1, 2022

By Kaustuv Bhattacharya, Manish Kumar, Nirbhay Singh, Prodyot Kr. Ray, Praveen Soin

This paper highlights salient features of an excavation 38 m (Length) by 10 m (Width) by 24 m (Depth) carried out in Central Kolkata. Secant pile wall (SPW) formed using a combination of alternating 1200 mm & 800 mm diameter piles was used. Six layers of struts and waler beams, including bottom slab were utilized as lateral restraints to piles. The geotechnical profile for excavation zone was predominantly silty sand to sandy silt. The profile is characteristic of river channel deposit usually encountered in Kolkata. Temporary stage analysis (including seepage analysis) and design were carried out in FEM softwares. Design checks for clay bursting, piping, bottom heave, etc. were also carried out. Extensive instrumentation and monitoring were carried out during the excavation period to check parameters such as ground movement, pile movement, piezometric heads, etc. as per review levels. During excavation, ground improvement using Tube-a-manchette grouting technique was also required to be carried out as per field observations. The paper discusses some of the major challenges faced as well as measures taken to counter them, during deep excavation carried out in silty soils in a very congested Urban setting in the heart of a Megacity.

Sep 1, 2022

By Lenin T., Madhav M. R., Padmavathi V.

Use of PVDs and preloading on the ground can significantly reduce the time taken for ground to consolidate. Many soils in situ are lightly overconsolidated, with overconsolidation ratios (OCR) ranging from 1.0 to 2.0 due to various reasons such as glaciation, ground water level fluctuation, aging, cyclic loading, creep, erosion, cementation, etc. The effects of overconsolidation ratio are analysed in this study. Compression index and consolidation coefficient are important parameters in determining time – settlement response of soft soils under preloading and with PVDs. These parameters are typically estimated using oedometer tests on samples, with the assumption that the results represent the entire deposit. The in-situ time-settlement plots at different depths are used in the back analysis for estimating compressibility and consolidation parameters of in situ ground, resulting in more representative values that reflect the deposit's overall behavior. From observed time versus settlements plots, variations of compression index and coefficient of consolidation with depth of a deposit are presented. Estimation of compression index with depth is possible based on different OCR values as shown in this study. Barron (1948), Asaoka methods are used to estimate the coefficient of consolidation with flow in the radial direction.

Sep 1, 2022

By Viswanadham B. V. S., Babu K. V

Many refineries are in the process of revamping and expanding their existing facilities. Most of the refineries are located in coastal areas due to ease of transportation and storage of crude oil. Considering the criticality of structures as well as prevailing soil conditions, most of the structures are supported on pile foundations. In depth review of sub-surface investigations data followed by liquefaction assessment of the site, it is noticed that site is prone to liquefaction during the seismic event. Among various techniques, driven cast-in-situ piles were selected to mitigate liquefaction. Static cone penetration tests were conducted during the pre and post installation of driven cast-in-situ piles at identified locations. Analysis of cone penetration test data shows that considerable ground improvement has been achieved post-installation of driven cast-in-situ piles.

Sep 1, 2022

By Venugopal Bonani, Kumaran M., Thomas John

Liquid storage tanks are usually located in nearshore or coastal regions with soil profiles containing thick layers of compressible soils. These storage tanks are usually of large diameter up to 90m and carry high loads, and the tanks are supported by heavy deep foundations such as piles. These structures are subjected to huge lateral loads due to wind and earthquake, and any damage to storage tanks with highly inflammable liquids leads to disastrous condition. So, it is important that the top layer of soil (up to the fixity depth) should be strong enough to provide the required lateral load capacity to the pile. In a project for constructing LNG terminal in Odisha containing 2nos of 89m diameter LNG storage tanks supported with pile foundation located near to coastal region, for improving the lateral capacity of existing soil, the top 3m was replaced with compacted engineered fill (GSB). The site was a filled-up area with dredged soil from seabed, the top 5m-10m were soft to medium stiff clay with SPT N less than 10. The lateral design load on pile was 534kN under free head condition. Actual lateral capacity for the strata was around 200kN under free head condition which was less than required capacity as per structural requirements. Therefore, for improving the lateral capacity of pile the top 3m soil is replaced with well compacted engineered fill (GSB) in layers of 150mm and the capacity is proved by conducting initial and routine lateral load tests. This paper describes the properties of the engineered fill used and how the lateral load capacity of pile was improved to meet the design requirement.

Sep 1, 2022

By Jakub Szary

Excavation and shoring adjacent to the above-grade Gilmore train station and elevated guideway was undertaken in 2019. A perimeter secant pile cut-off wall was constructed to a depth 37 m (121 ft) below ground surface consisting of 1.0 m (3.3 ft) diameter drilled piles spaced 750 mm (2.5 ft) on-center, tied back with soil anchors, and reinforced with W610 steel sections every 4th pile. A bracing/jacking system was also constructed to support 3 free-standing guideway caissons within the excavation. An automated instrumentation program was installed to monitor movements of shoring walls and train infrastructure in real time and consisted of a robotic total station, inclinometers, tiltmeters, strain gauges, extensometers, and anchor load cells. Baseline monitoring was able to establish diurnal and seasonal movements within the structure, strongly correlated with temperature. The system actively monitored various shoring elements and train infrastructure in real time and alerted the project team when values exceeded predetermined threshold values. Remote reconfiguration of the automated system allowed for more frequent monitoring during jacking of Pier 29 in March 2022. Monitoring data was in agreeance with on-site manual surveying results and jacking dial gauges, and proved to be a reliable monitoring system for construction applications.

Sep 1, 2022

By Arunsiva R., Sivaranan S., Venugopal B., Kumaran M.

Being a rapidly developing country, India is undergoing a massive infrastructure phase change remarkably. The construction industry is already set to boom, but the time and space constraints necessitate the employment of heavy plants and machinery to take the foundations deeper than ever. Operating such machinery on soft or poor ground conditions without a good working platform leads to uncertainties with massive loss of men and machinery. Plenty of such cases can be observed on construction sites across the globe. Unfortunately, forming a temporary working platform is given least to no importance in the construction industry, particularly ground engineering. This glitch can only be addressed through standard guidelines or codal recommendations on designing and implementing temporary working platforms issued by regulatory bodies. The present paper highlights the importance of providing the working platform, existing design method for working platforms such as TWf 2019:02 of Temporary Works forum, Building Research Establishment BR470 and a brief discussion on the design and construction of the geosynthetic reinforced working platform with a case study is also included. A pitch has been made on the importance of Indian codes/guidelines for the design and construction of temporary working platforms. These guidelines will ensure the safety of the men and heavy machinery and, in addition, increase the productivity of foundation construction irrespective of weather conditions and also become part of the regular construction scope.

Sep 1, 2022

By Thomas Domanski

Any type of deep excavation whether for Bored Piling, Diaphragm Walls or Contiguous Bored Piling Walls depends on forming a stable borehole with a defined cross-section to receive safely the permanent materials. In modern construction the excavation depth can reach well the range of 100 m and above. The diameters of the Piles reach often sizes of 2.5 m and bigger. Top casings in Bored Piles (Diaphragm Wall none) are rather short and stability below the casing, need to be secured by stabilization slurry. The boreholes need to be formed through a variety of different materials and stand open for an extended period. Without a safe stable borehole, it is impossible to produce quality products and work cost-efficient. The understanding and proper usage of a suitable slurry is a key element essential for the delivery of Foundation Elements with high quality and within a reasonable budget. The setting of mechanical and rheological parameters in specifications is necessary and helpful, but probably insufficient to embrace and control such a key element in the practical implementation of foundation construction. The proper selection, design, implementation and supervision of slurries on site requires both from Contractors and Engineers to understand how different slurries do function. Only with this knowledge the right decisions in slurry operations can be made. This talk is directed to give some help to both, Contractor’s and Engineer’s, in understanding how different type of slurries do work. (Which ones should be preferred in what kind of soils.) The better knowledge will help the Contractor to control cost and enhance production. The Engineer will be able to assist in arriving at the appropriate technical choices and include in the specifications.

Sep 1, 2022

By Prodyot Kumar Ray, Sudip Kumar Koley, Aminul Islam, Somnath Banerjee

One of the most important topics in the construction industry is the building of railway embankments. Being such a delicate and significant structure, it is crucial to properly design the embankment and build it while adhering to all statutory criteria and design guidelines. A railway embankment's subsoil condition and fill material, groundwater table, dynamic and static loads during operation, and embankment geometry are some of its most crucial design considerations. This paper discusses the likely causes of the collapse of a railway embankment in eastern India as well as the suggested rehabilitation scheme. It was observed that an embankment collapsed in the aforementioned area during a inccesent rain. Along with the side shifting of a cantilever retaining wall that was positioned at the bottom of the embankment, the embankment next to the railroad track settled vertically. According to the available geotechnical report, the sub soil strata in half of the area adjacent to the embankment profile, where the embankment height gradually decreases from maximum height, is stiff to hard clay with an undrained cohesion value of around 50 kpa followed by dense sand, and the sub soil strata in the other half is soft clay with an undrained strength of 15 kpa. As a result, in the rainy season due to the sudden increase in the water table, the self-weight of the embankment increased and further caused the under-laying soft clay to get squeezed away and settle. Due to this squeeze/settlement effect of the soft clay layer, the retaining wall got disturbed along with the generation of an undulated embankment top profile. As a remedial measure, it is proposed to construct a contiguous bored pile wall at the toe of the embankment to stabilize the slope, and additionally, compaction grouting is recommended beneath the embankment to improve the soft clay. In order to carry out the analysis, certain commercial geotechnical software like Slide, Wallap, and Plaxis 2D are used. The factor of safety of the embankment slope considering the above restoration scheme is adequate under static and seismic conditions.

Sep 1, 2022