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By Markus Dammers, Christopher Robben, Hermann Wotruba, Christian Schropp

"In most underground mining processes the entire extracted ore is transported from underground workings to surface processing plants for separation of valuable minerals and gangue material. Most of the transported material consists of barren rock with negligible metal content, especially for low grade deposits, such as in the copper or gold metal ore mining. Increasing mining depths result in higher costs for transportation and hoisting. Therefore, rejecting waste rock as soon as possible from the material stream gains importance. The concept of resource to product integration in the form of earliest waste rejection in combination with subsequent backfilling follows the philosophy of ‚leaving waste underground?. Implementing mineral processing underground can lead to less required mass movement to surface, hence reducing transportation and hoisting costs. At the same time, rejected waste can be used as backfill to increase extraction rates by reducing pillar volumes. In the mill, a stable high grade feed leads to decreased specific operating and investment costs as well as increased productivity and recovery. These effects as a whole have a large potential to reduce cut-off grades so that resources can be turned into reserves. Within the I²Mine (Innovative Technologies and Concepts for the Intelligent Deep Mine of the Future) project of the European FP7, investigations are carried out by the Unit of Mineral Processing of RWTH Aachen University, the Institute of Mining Engineering I and TOMRA Sorting Solutions | Mining. One aim of the cooperation is to develop new concepts for a comprehensive integration of near-to-face processing in combination with backfill into the overall underground mining process. Effects on up-, down- and side-streams are investigated to prove the potential of resource to product integration in comparison to common underground mining systems and processing methods."

Jan 1, 2014

By Sung. Hyejin, Kyoungkeun Yoo, Oh-hyeok Kown

The sediments near coasts and ports in Korea have been found to be contaminated with heavy metals and organic matters. So far the sediments have been dumped to landfill sites or ocean. However, the number of available landfill sites is decreasing and ocean disposal of wastes was strictly prohibited. Although physical separation processes have been found to be useful for the remediation of contaminated soil with heavy metals, because the sediments consist of fine particles, it is difficult to remove heavy metal component by physical separation processes. Furthermore, the sediments contain organic matter, so there is a concern about strong stink during the sediment treatment. The present study is aimed to develop the treatment process for removing heavy metals and organic matter from the contaminated sediments. The heavy metals and organic matter were oxidized and dissolved by electro-generated chlorine, and the chlorine used is regenerated and circulated in the leaching process. This system has economic and environmental advantages to reduce the wastewater and the oxidant consumption. The leaching results show that the metal removal efficiency increased to more than 99%, and more than 50% of organic matter was decomposed.

Jan 1, 2014

By James Y. Oldshue

"Very seldom is it possible when contacting a gas with a slurry to measure the dissolved gas concentration in the slurry, and even where possible, equilibrium data with a suitable Henry.s law constant are seldom available.In general, by assuming a reasonable value for the dissolved gas concentration in the slurry and a corresponding equilibrium gas partial pressure P*, KGa values can be calculated for the pilot plant and then scaled up. Then, with the same P* value at various reaction conditions, a mixer can be designed which is quite satisfactory, having a reasonable design factor for full-scale performance."

Jan 1, 2003

By Claudio Bisso, Javier Vargas, Charles Lozano

"This paper summarizes the activities performed to predict SAG milling throughput at Minera Esperanza. Having highly reliable geometallurgical models aided by the new computer tools and specific metallurgical testing to rely on has become a major issue in recent times due to their impact on the business. Minera Esperanza’s SAG throughput model was constructed by characterizing the ore feed and operational parameters of the plant. Producing a robust model required satisfying number of requirements for the parameters used for both the ore and the plant as follow: 1) geologic and geometallurgical characterization parameters; and 2) parameters of a plant running at the rated production under optimum operating conditions. Obtaining these parameters required increasing the quantity of samples and metallurgical testing through drilling campaigns, mapping the drill holes and putting samples through various comminution tests while sampling all operational flows at the plant to obtain the metallurgical information for the operational parameters. The information was entered on the JKSimMet software to enable a throughput model to be developed to output SAG mill throughput predictions that are very close to actual throughput figures, i.e., accurate within a range of 2% on a monthly basis."

Jan 1, 2014

By Megha Patel

"The objective of this project was to investigate the application of Prompt Gamma Neutron Activation Analysis (PGNAA) technology to provide real-time on-belt elemental analysis of feed ore in base metal sulphide processing, in this case at the Mount Isa Mines Zinc-Lead Concentrator Heavy Medium Plant (HMP). After initial exploratory testwork proved successful, a Geoscan On-Belt Elemental Analyser was retrofitted onto the existing HMP feed conveyor. Dynamic calibration of the Geoscan was conducted based on laboratory XRF analysis results of the HMP feed conveyor hammer autosampler samples from May to November 2013. Comparison of the Geoscan results to the laboratory XRF analysis results during and after dynamic calibration indicated the technology had acceptable accuracy to be incorporated into HMP process control. The variation between the two sets of data includes all primary sampling, sample preparation and XRF analysis errors as well as the Geoscan errors themselves. The Geoscan instrument precision must be calculated separately through a duplicate sampling campaign and independent laboratory analysis before extending the scope of its range of application beyond HMP process control. The expected benefits of integrating the Geoscan real-time data into HMP process control are optimised HMP metal recovery, improved cost efficiency and improved stability of the downstream processes (milling and flotation). Utilisation of the Geoscan will also enable improved feedback to mines on grade control and dilution, and provide additional information on individual ore types when fed as campaigns to HMP."

Jan 1, 2014

By R. Hejazi, Saghaeian. M., H. Abedini

Continuous vacuum belt filters mainly carry out an important duty in the solid-liquid separation processes such as iron ore concentrate dewatering. However as the particles become finer, the resistance to filtration and dewatering would increase and as the result cake moisture content tends to increase. So in recent decades, using additives in order to improve the filtration performance has been considered by many researchers. In the present study, the effect of several surfactants on the filtration rate and cake moisture content of Chadormalu iron ore concentrate (80% =40 micron) was investigated using a laboratory scale vacuum filter. The results of several tests indicated that a non-ionic surfactant (Lauryl Alcohol Ethoxylated, LAE) has the best performance on reducing the moisture content of the cake and reducing the cake formation time. The optimum dose of LAE was found to be 300 g/ton which reduced the concentrate cake moisture content from 13.76 to 11.28% (wet weight base). Some industrial filtration tests were performed in Chadormalu iron ore concentrate plant to prove the effectiveness of this surfactant. The surfactant is mixed with water and added to the concentrate slurry before distributing on the vacuum belt filter. The industrial and experimental results were almost similar, so that adding about 300 g/ton of LAE would reduce the final cake moisture content from 12.87 to 10.76%.

Jan 1, 2014

By M. Pischtschan, S. Belz, M. Perrucci

In High Pressure Grinding Rolls (HPGR), the material grinding takes place between the fixed and floating rollers. In this regard, the rollers start to wear over a period of time, which is impacted by for e.g.: ore characteristics, operating pressure, feed material size and non-uniform feed presentation across the roller width. HPGR operational experiences have shown that the rollers do not wear at the same rate. This differential wear rate over time leads to differences in the tangential speeds of the rollers, causing an uneven gap between the fixed and floating rollers in relation to the material. This unwanted but extremely common situation results in a less effective grinding process due to the fact that the slip between rollers is not optimal. As the rollers wear profile increases, the roller with smaller diameter starts to wear further, deteriorating the comminution efficiency up to a point where operators have to stop the HPGR to replace the rollers. Since the wear rate of the rollers is not equal, the replacement of the same cannot be properly planned so that their life-time are fully utilized. In this paper, a dynamic load share control with the use of ABB’s variable speed drive system is proposed, which provides the possibility to the HPGR operator to impact the roller wear in such a way that it equalizes the wear rate to a certain extent and extends the roller life time. Called RollXtend™, this solution includes a load share factor which can be parameterized based on the wear measurement performed manually during maintenance procedure. Additionally, this paper describes an automated load sharing concept based on a non-invasive wear measurement method. The partial results of the technology trial in a copper/gold mine are presented, which aimed at detecting stud damage and estimating the real rollers profile throughout their life time. The final objective of the pilot project was reduce the amount of planned and unplanned downtimes of the HPGR by increasing the rollers life time and avoiding catastrophic stud damages.

Jan 1, 2018

By Kilian Neubert, Hermann Wotruba, Henning Knapp

Sensor-based sorting has been integrated into more and more applications in mineral processing over the past decades. Various sensor types, such as line scan cameras, near infrared sensors and X-ray transmission sensors, allow the separation of a vast variety of raw materials. Sensor-based sorting has several economic benefits which can make the difference between an uneconomic operation and a profitable mine. Sensor-based sorters can be applied to fulfill various sorting tasks, such as waste rejection, product quality improvement and ore type diversion, and have a significant impact on the layout of the processing plant. Therefore, it is important to include sensor-based sorting into the planning of a processing plant at an early stage. To evaluate the applicability of sensor-based sorting for any specific ore type, it is currently necessary to provide several hundred kilograms of material for subsequent bulk tests. In exploration, ore samples are usually rare and only available in form of drill cores. The acquisition of drill cores is time-consuming and expensive especially for deposits in great depth. Hence, it is unfavorable to spoil valuable drill cores for bulk tests. This paper describes a methodology to evaluate the applicability of sensor-based sorting based on drill core analysis. That methodology offers the possibility to calculate the achievable performances of different sensor types for various grain sizes without comminution of drill cores. The general methodology is shown on basis of an exemplary test work on drill cores from a currently conducted exploration.

Jan 1, 2014

By H. Araneda

Throughout Chile?s history, mining has consistently been a leading industry in the country. The 1990s marked the beginning of a boom in Chile?s mining industry, especially in copper mining, due to both foreign and local direct investment in the sector. Mining?s contribution to the GDP was 15.6% at current prices in 2009, and it accounts for 56% of the country?s exports. Chile?s copper market share reached 35% in 2009. The investment portfolio in mining in Chile for the coming decade has been estimated at 90 billion US dollars. The acute scarcity of human resources currently experienced by the mining sector in Chile will be accentuated in the coming decade as a result of this scenario of investments. The situation is, additionally, similar to the one confronted by other countries involved in the mining industry such as Australia, South Africa, Canada, and in Latin America includes, Peru, Colombia and Brazil. A study carried out by Fundacion Chile, ¨Labor Force in the Chile Mining Industry, Diagnostic and Recommendations, 2011-2020? shows the projected labor shortage for the operation of projects in the development stage, considering only the requirements of the process of extraction, processing, and maintenance. The demand, accumulated incrementally, will be around 115,000 technically skilled workers, professionals, and qualified workers. This figure refers to the operational work force, and does not include the human resources that will be required for the prior stage of the engineering and construction of the projects (brownfield and greenfield). The demand for technically skilled workers and professions for the stages of engineering and construction of the projects that have already received investments is estimated to be 190,000 people for the period 2012-2020. The peak of the demand for engineering is 2012, with a figure that surpasses the 12,000 professionals for all of the engineering specialties. The analysis of the formation of human resources at the tertiary level (where tertiary includes technical/vocational and academic degrees at the undergraduate level) for mining and related majors demonstrates that the programs are scarce with a bias toward theoretical contents and that they are excessively long (40% longer than comparable programs in Australia, Canada, and in OECD countries). The completion rates are low, especially in the technical-vocational programs, which have a completion rate of only around 30%. Finally, the rates of attraction of technically skilled labor and professionals towards careers in mining are insufficient to reduce the identified skill gaps. In the case of university professionals such as geologists, mining engineers and engineers in metallurgy, 80-90% will work in mining. In the case of graduates of relevant majors, that cover skills also utilized by other industries, not only mining?such as maintenance workers, operators of fixed and mobile equipment, etc.?the mining sector appears to be unattractive for reasons such as shift schedules, geographical location of work sites, and other factors. On the basis of the available diagnosis a strategy for the sector has been developed (Workforce Development and Skills Strategy) whose objective is (i) to define a Mining Qualifications Framework to identify the critical roles to be filled (ii) to start, with public resources, a ¨fast-track? training program to assure the availability of at least 28,000 operators (machinery operators, truck drivers, etc.) and maintenance specialists in 2015 (iii) to promote the development of training hubs for mining with learning technologies to train technical labor and professionals on the basis of world class standards (iv) to design and implement a campaign oriented toward the perception of mining as an attractive field of employment opportunity (v) to develop curricular innovations for tertiary education programs, on the basis of international benchmarks. Keynotes: Chile, mining, copper mining, skilled human resources

Sep 1, 2012

By J. Jávor

The response of the air/water interfaces to deformation in presence of surfactants is affected by the adsorption/desorption rate, re-orientation and exchange rate of surfactant. These surface properties can be observed using equilibrium and dynamic surface tension and surface elasticity measurements. However, the effect of these parameters on bubble size in dynamic conditions has not been studied due to the difficulty in capturing freshly formed bubbles in dynamic conditions. The paper presents a new experimental set-up designed and built at the Aalto University, called Shear Force Observation Chamber(SOC). The setupallows the monitoring and analysisof freshly formed air/liquid interfaces in dynamic conditions and facilitates the study of the effect of dynamic surface tension and surface elasticityon freshly formed air bubblesin presence of surfactants. The method helps to establish correlation between bubble size and dynamic interfacial properties and bubble-bubble interaction in turbulent flow. Dowfroth 200, Nasfroth 240 and Dowfroth 250 commercial flotation frothers were tested in this study. The results show a marked difference between results obtained in dynamic conditions compared to the static conditions. The results are presented and the reasons and implication to flotation modelling are discussed in the paper. Keywords: shear force observation chamber, flotation frothers, flotation bubbles, critical coalescence concentration

Sep 1, 2012

By Lei Zhang, Xianjun Lu1, Minjie Lian, Liyang Zheng

In order to investigate rheological behaviour of fine tailings backfill pastes, the fine iron ore tailings (size fraction of -0.074mm accounts for 70%) from Fuquan Mining Co., Ltd. of Sinosteel Corporation (Shandong, China) was investigated. The rheological parameters such as slump, viscosity and yield stress of the tailings pastes under different densities were measured in detail, and the effect of paste density on the rheological property and the relationships of different rheological parameters of the pastes were also discussed. According to the results, the rheological behaviour is in accordance with the pseudoplastic fluid in a wide range of paste densities (solid content, w/w) of 65% to 80% and the pastes turn to be Bingham fluids at higher shearing rates. Along with the increase of paste density, the slump drops gradually and the viscosity and shear stress increase gradually. However, the variation extent of the rheological parameters varies at different density ranges. According to the variation pattern of the rheological parameters at different paste densities, the flow ability of the pastes can be classified into three zones. The high fluidity zone was observed at the density range of 65%-69% where the rheological parameters vary slightly along with the paste density, the moderate fluidity zone was observed at the density range of 70%-76% where the rheological parameters vary significantly along with the paste density, and the low fluidity zone was observed at the density range of more than 76% where the rheological parameters vary sharply along with the paste density and the critical density for this sudden variation is about 76%. Furthermore, linear correlations of slump/viscosity and slump/yield stress were observed. It is possible to predict the viscosity and yield stress of the pastes based on the slump measurements.

Jan 1, 2014

By Shuji Owada, Yang Geng, Natsuko Kuroki

Micro-bubble flotation is considered to be an ideal method for the separation of fine or ultra-fine particles, which are difficult to be separated with conventional flotation and other solid separation technologies. Micro-bubble flotation can increase the probability of bubble-particle collision more than conventional milli-bubble flotation. However, there are also some problems. For example, it is known that the rising velocity of micro-bubble is quite low; therefore, the flotation rate reduces. And also, the bubble-particle adhesion probability becomes lower than that of milli-bubble flotation, which is proved in our prior research. In this paper, we applied ultrasonic irradiation to the micro-bubble flotation system in order to solve the above problems and focused on the bubble-bubble and bubble-particle interactions. For clarifying the behavior of bubble-bubble interaction, bubbles behavior was recorded by high-speed camera under irradiation of various ultrasonic frequencies. As a result, in the case of bubble-bubble interaction, it is proved that bubbles are highly coalesced by ultrasonic irradiation especially in the lower frequency and it can enhance more precise separation. In the case of bubble-particle behavior, it is found that the floatability become higher with the ultrasonic irradiation of higher frequency, and it is indicated that ultrasonic irradiation might improve the bubble-particle adhesion probability. Additionally, it is also found that the apparent CMC of the micro-bubble flotation under the ultrasonic field become much lower with higher frequency than with lower frequency, and it is suggested that the dramatic improvement of hydrophobization is achieved.

Jan 1, 2014

By Pamela Castillo, Marcia Muñoz, Rodrigo Luca, Brian Townley, Fernando López

In the present study we discuss the value of multi-element geochemistry as a tool for semi-quantitative to quantitative bulk mineral characterization in geological and geo-metallurgical modeling of porphyry copper type deposits, with an emphasis on hydrothermal alteration associations, types and intensities. In mine production of porphyry copper deposits much effort is placed on ore grade and geological modeling, applied for predictive mineral processing behavior, from blasting, grinding, leaching or flotation, down to waste disposal and environmental management. High confidence geological models are commonly based on geological mapping of drill core and surface/ underground exposures, combined with discrete mineral characterization (e.g., petrography, QEMSCAN®, spectroscopy, etc.). Unfortunately these are expensive and applied to limited numbers of samples, thus lacking sufficient representation and not suitable for geo-statistical modeling. In addition, geological mapping always presents uncertainty, based mostly on qualitative estimates. The combination of information usually provides geological models that are hard to combine with geo-metallurgical data, much less with mineral processing predictive behavior models. The advent of multi-element geochemistry, at low cost, has allowed employment of such tools massively, yet little use is given to the data, usually focused on elements of economic interest (main ore and credits) and elements of negative impact to concentrates and/or process. Geochemistry reflects the mineral composition of rocks, thus allowing characterization of lithology, alteration types and intensities, and mineralization. As examples of such applications we present generic classification techniques which were developed on various porphyry copper deposits of northern Chile, these based on multi-element geochemistry, allowing for semi-quantitative to quantitative high resolution modeling of key aspects of lithology, hydrothermal alteration and mineralization, and which may be cross-referenced to metallurgical test samples and by that, to geo-metallurgical properties of rocks and modeling. In addition, as data is quantitative and continuous, modelling of gangue can benefit from geo-statistical modeling.

Jan 1, 2018

By Genrich A. Denisov

Principles of ecologically friendly geo-technologies construction are formulated on the basis of the works of the leading scientists in the field of rational processing of mineral resources of the Russian Academy of Sciences. One of these concepts is a new direction in rotational disintegration of mineral and technogenic raw material with the purpose of effective subsequent enrichment. A large amount of practical experience has been accumulated in the industry on selective destruction by application of vibrational method on initial material with consideration of its physical-mechanical properties and mineral structure. This method is successfully realised in a conic inertial pulverisation devices constructed by Mekhanobr Institute (St. Petersburg). A new construction of conical-inertial pulverisation with a modification of disintegration force has been developed recently at Mekhanobr Institute. It allows, in some cases, to increase selectivity of subdivision and to avoid over-disintegration. Advantages of “wet” subdivision methods in conic inertial disintegration devices are proved. The efficiency of such subdivision can be increased due to rational use of the phenomenon of a dislocation-dynamic diffusion. Its advantage is proved by the effect on disintegrated material by frequency-modulated variable electrical fields of low power. It was shown in industrial conditions, that the productivity of the spherical mill can be increased by 10 %, and that it also prevents ecologically harmful surface active substances (SAS) in milling zone and it reduces the dust content in the air. The techniques of tentative estimation of efficiency of various proceedings technogenic materials and their classification are created. The scientific fundaments of rational, ecologically friendly technology of processing and regeneration of various kinds of technogenic raw material are developed. A number of effective technologies on processing of wastes is developed and inculcated in concentration factories and metallurgical factories.

Jan 1, 2003

By A. J. Lynch, D. K. Tungpalan, Y. Reja, E. C. Avelar, G. Figueroa, S. Gómez, R. Alanis, M. A. Corona-Arroyo

"Have you been on a mine site? This question was posed by Emeritus Professor Alban Lynch to Higher Degree by Research (HDR) Students from the Sustainable Minerals Institute - Julius Kruttschnitt Mineral Research Centre (SMI-JKMRC) in the Student Technical Presentations in 2015. From that question, five HDR students from SMI-JKMRC organised a placement on mine sites in Mexico. The SMI-JKMRC is well known for its tradition to provide their students with opportunities to enhance and test their skills in mineral processing plants. The Student Venture became a short internship for HDR students which had the objective of establishing collaboration with mining companies in Australia and overseas, and of providing a unique experience for the HDR students in regard to their training, professional development, networking and cultural interchange. In return for the companies’ support, the students conducted plant audits to evaluate the process performance thereby providing valuable data to the host company. The 2016 Student Venture was held at the Grupo Peñoles & Grupo Fresnillo in Mexico, in which three mine sites received five HDR students from JKMRC and one young researcher from Universidad de Guanajuato (UG). This paper describes the positive outcomes for the mining company and the students for this experience. The Venture was considered very successful, as it provided valuable training for the students as well as in depth information about the operation of the comminution and flotation circuits of the host sites for the Grupo Peñoles & Grupo Fresnillo. The experience also provided an opportunity for an exchange of knowledge between the HDR students and the site personnel from the host operations. The indication of the success of the experience for all involved was the support of the host company in future student internships."

Jan 1, 2018

By Alan Bye, Nick Beaton, Wayne Stange, Emmy Manlapig, James Groutsch

"For over 50 years the JKMRC has applied a unique education-based research strategy to develop modelling and simulation tools that are "fit for purpose" for industrial application. These tools are widely used for the analysis and optimisation of mining and mineral processing systems. As the mining industry context evolves to deal with declining head grades, falling commodity prices, professional skill shortages, and an exponential growth in the volume of data, a re-evaluation of what "fit for purpose" means in the future is required. It is contended that future industry needs for simulation-based decision support requires tools and systems that incorporate: • Multi-component modelling, • Models of complex sensor behaviour, • Integration across the physical value-chain e.g. resource to market, • Financial analysis including risk and uncertainty assessment, • Enabling multi-criterion decision making (technical, financial and environmental), • Ore-body knowledge at multiple scales, • The use of fundamental numerical models to provide insight for the development of practically useful models, and • Decision support delivered through remote operations centres. JKMRC and CRC-ORE are collaborating to develop a next-generation simulation-based decision support system that assists in addressing these challenges. The Integrated Extraction Simulator (IES) combines many years of pragmatic and successful work integrated with modern technology trends - in particular the rapid move to cloud-based computing."

Jan 1, 2014

By Peter J. Scales

The recovery of water for re-use in minerals processing is an important issue in the reduction of water use in mining, as is the dewatering of tailings to reduce the propensity of ?wet? tailings dams. It is common in these dewatering operations to use thickeners whereby polymeric flocculants are combined with the dilute feed to the thickener to aid sedimentation and the subsequent consolidation of particulate materials. Thickeners are the workhorses of water recovery and tailings dewatering and although the basics are well understood, there is still no ability to reliably predict the throughput and underflow density from a thickener based on traditional sedimentation tests and flux analysis. The reasons for the discrepancy between full-scale operations and predictions based on laboratory tests are numerous, including difficulties in mimicking the flocculation conditions experienced in the field and the shear conditions in the thickener. The latter effects are little understood and hard to quantify and include effects due to flocculated aggregate densification, complimentary shear and compressional effects and aggregate break-up. Developing a set of test protocols to quantify the effects of densification, shear in compression effects and aggregate breakup and the subsequent contributions of each to compressional dewatering in a thickening environment has been completed for a simple model polymer flocculated particulate suspension. The data and analysis shows that aggregate densification is a dominant contributor to the difference between observed and predicted behavior based on laboratory tests. A major consideration in the analysis is the fact that common thickener operations are permeability limited and although the various effects are all important, the one that results in the fastest water release is dominant. Of interest also are the shear rate, concentration, and time dependence of the aggregate densification process. A basic model of the process has been developed along with network yielding tests conducted using rheometry. Keywords: compressional dewatering, gravity thickening, rheometry, aggregate densification, raked batch settling

Sep 1, 2012

By T. Mütze

The progress in comminution is often described by the specific surface area and the energy utilization or the brakeage ratio and breakage function. The principal mechanisms of size reduction are therefore, well known. All four parameters share a common disadvantage: They are limited in describing the behavior of a feed material with fine particles and a wide particle size distribution. An alternative is to describe the progress in comminution with ? The particle size distributions Q(x) before and after the stress or ? The particle concentration ratio pcr(x), which combines these two states. In the case of a self-similar fracture behavior, (in short: self-similarity) the progress in comminution can be simplistically described by the relationship between a reference particle size and the stress intensity. Self-similarity means self-similar breakage functions of geometrically similar particles of the same strength, a certain stress situation and stresses up to the breakage point. Self-similar breakage functions show the same curve at different stress intensities when the fragment size x is normalized with a reference particle size xNorm. This behavior was demonstrated for single particle comminution repeatedly and unequivocally. In the field of particle bed comminution, these results differ in literature. Therefore, the self-similarity in particle bed comminution was systematically investigated at the Institute of Mechanical Process Engineering and Mineral Processing of the TU Bergakademie Freiberg as part of a research project. Limestone, quartz, silicon carbide and glass beads, were examined with a hydraulic press. The particle sizes covered monodisperse fractions in the range of 1-1000 µm, bimodal mixtures of these fractions and polydisperse fractions. The results obviously show that there is no self-similar fracture behavior in the case of glass beads, quartz and silicon carbide. Statements on the self-similarity of limestone are much more difficult: Only some of the investigated limestone fractions show a similar clear, non-self-similar behavior. Self-similar curves appear particularly for fine monodisperse fractions as well as bimodal mixtures, which stressed with pressures above 200 MPa. Considering the measurement accuracy of particle size analysis the coincidence of the curves can be explained by the fact that progress in comminution almost ends above 200 MPa. At this point, a hydrostatic stress state is reached in the particle bed which is known from the literature. This stress state inhibits further fractures. Overall, it has been verified for the investigated materials that there?s no self-similar fracture behavior in particle bed comminution. One reason for the diverse opinions in literature is that there are three types of particles after the comminution in the particle bed: ? Particles which are stressed below their breaking point, ? Particles which are stressed right up to the break point, and ? Particles which are stressed beyond their breaking point.

Sep 1, 2012

By Q. R. Chen

Wet processes are commonly used in coal preparation field home and abroad. Dry coal cleaning technology is very necessary in China because more than 2/3 of coal resources deposited in arid areas, which are difficult to separate coal with wet processes. A particular interest of this article is the discussion of separation research development of dry coal cleaning in China, such as an air dense medium fluidized bed (ADMFB) beneficiation technology, a compound dry (pneumatic) separation technology and a triboelectrostatic separation technology. The fundament and importance of dry coal cleaning methods above were introduced. On the basis of analyzing parameters which influence the performance of separators, including that of structure, technologic and operating, the separation research status of dry coal cleaning methods, especially the ADMFB beneficiation technology, were discussed and reviewed. The recent developments, especially the fluidized bed beneficiation for <6mm fine coal with an external energy assisted, including a vibrated fluidized bed and a magnetically fluidized bed, and the triboelectrostatic separation for <1mm fine coal are also introduced. The study and application results in China show that dry coal cleaning technologies can efficiently beneficiate different coals with different sizes. The ADMFB can separate >6mm coarse coal with an E value of 0.05~0.08, the external energy assisted fluidized bed can separate <6mm fine coal with an E value of 0.07~0.09, the triboelectrostatic technology can efficiently separate <1mm fine coal, and the compound dry separation technology can efficiently separate >3mm coal with a easy washability. The dry coal cleaning provides an efficient and lower cost clean approach for coals distributed in arid areas.

Jan 1, 2014

By Z. T. Yuan, S. L. Qi, Q. Y. Meng, G. X. Zou, L. X. Li, J. W. Lu

"The selective separation of pentlandite from serpentine was investigated using the magnetic coating-magnetic separation by conditioning slurry pH value, stirring speed, magnetic field intensity and controlling dosages of sodium hexametaphosphate (SHMP) and sodium oleate (SO). The optimal conditions were obtained as follows: the natural pH of 6.8-7.2, stirring speed of 2300 rpm, magnetic field intensity of 200 kA m-1, SHMP of 60 mg L-1, and SO of 400 mg L-1. Results showed that the Ni grade was 21.4% with the Ni recovery of 81.4% and MgO content of 3.8%. FTIR indicated that coagulant of SO preferentially adsorbed onto pentlandite and magnetite particles while hardly adsorbing onto serpentine particles when dispersant of SHMP was used. Thus, the selective magnetic coating of magnetite on pentlandite surfaces could be formed due to the formation of hydrophobic surfaces on pentlandite and magnetite particles. Calculations of DLVO (Derjaguin-Landau-Verwey-Overbeek) confirmed that interactions between magnetite and pentlandite particles were much stronger than that between magnetite and serpentine due to the existence of hydrophobic interactions with the addition of SO. Consequently, the pentlandite was successfully separated from serpentine. Therefore, this study exhibits the potential to separate pentlandite from serpentine minerals for practical applications and thus deserves further study.INTRODUCTION It has been well known that the separation of pentlandite from serpentine is a worldwide challenging issue in the processing of sulphide nickel-copper ores. Because the serpentine mainly causes the high pulp viscosity and slime coating on the pentlandite, which interferes with the flotation process of pentlandite (Cao et al., 2016; Feng et al., 2012). The fibrous mineral of serpentine preferentially attaches to the air bubble, forming bubble-macrofibers aggregates, which are easily floated into the nickel concentrates, resulting in the decline of Ni grade (Alvarez-Silva et al., 2016; Kusuma et al., 2014). In addition, the serpentine adheres to the pentlandite as hetero-aggregation or slime coating via the electrical interaction between a positively charged serpentine and a negatively charged pentlandite, which decreases the hydrophobicity of pentlandite and reduces the collector adsorption (Feng et al., 2013). In other words, the presence of serpentine or the occurrence of aggregates (including slime coating and bubble-macrofibers aggregates) seriously affects the flotation process and deteriorates the flotation of pentlandite. Therefore, we propose magnetic separation to recover pentlandite from serpentine with the magnetic coating technology, which is different from forth flotation."

Jan 1, 2018