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The process of evaluating orebodies at the feasibility study stage is extremely important. In recent times many groups have indicated that they would like ore reserve estimation to be numeric and objective. Whilst sampling, geological, mining and mathematical principles may be used to analyse the data, all ore reserve methods require the use of experience factors and as such are value j ddgment statements.

Jan 1, 1990

From the viewpoint of mechanical efficiency, charges should be fully coupled and, upon detonation, should just fail to break the rock in compression. But because mining thrives on its cost-effectiveness rather than its mechan- ical efficiency, the explosive which generates maximum energy per $ should generally be used, even though the mechanical efficiency of this explosive's detonation products may be sub- optimum. Wherever possible, each charge should have a length:diameter ratio of about 20 or more and should shoot to a concavely biplanar free face that is both parallel and reasonably close to the blasthole. Success in obtaining parallel effective faces often demands the drilling of angled blastholes and, hence, will require intensified research and development efforts by drilling manufacturers, especially where hard strong rocks are encountered. Blastholes should be drilled on equilateral triangular grids and fired in a Vl or shallower V-type sequence using inter-row delays which ensure that good pro- gressive relief of burden is achieved. The conventional method of calculating Se/Be values (on the basis of planar effective faces) is often invalid.

Jan 1, 1986

By Irving R. C

THE objective of the iron smelter is naturally the production of high quality iron at the lowest practicable cost. To enable this, large tonnages are put through the blast furnace, and, at the same time, the quality of the iron must be under definite control.The modern blast furnace enables these objectives to be attained. The description whieh follows sets out the general details of construction of such furnaces, and the operation at thc Broken Hill Proprietary Company's blast furnaces at Newcastle, New South Wales.The occurence of iron in many forms is so well known as to need no description. Modern civilisation may be said to be built on a foundation of iron, and, today, the production of iron and steel has beeome one of the world's industries.A short historical introduction will serve to show the evolution of the processes and apparatus since iron production assumed importance.There is no definite date fixed as to when iron was first made, or by what means it was first discovered. Perhaps prehistoric man threw iron bearing stone on to his fire, and these became reduced, Ieaving a soft metal behind, or more probably the first iron was of meteoric origin.There is evidence, however, to prove that it has been known for a period of 6000 years. Iron has been found in the Pyramids and its use was known to the early Eqyptians and later to the Hebrews, Assyrians, Greeks and Chinese. Following the Greeks, the Romans excelled in its extraction and uses in the manufacture of their instruments of war, and to this fact can largely be attributed the success of their many wars of conquest. As the Romans overran the rest of the then known world they carried the art with...

Jan 1, 1930

By Walker E. R

IN the early age of steel it was made hy what is known as the cementation proeess, in which wrought iron was embedded in charcoal and heated in a mufflc furnace to a tcmperature of approximately 1100° C. for varying lengths of time, the length of time depending upon the amount of carbon (or better known in thosedays as the degree of hardness) required in the finished product.By this process the resultant product obtained was not of uniform quality, and because of this uncertainty of quality Huntsman was induced, in the year 1740, to introduee what is known as the crucible process.This process consisted of cutting into small pieces the product of the cementation process, placing these pieces in a crucible, and melting them down with the aid of a eoke-fired furnace, after which the molten metal was cast into suitahly shaped ingots, from which could be hammered any desired shape.A section of crucible furnace is shown in Fig. 1. By this means a product, very uniform in character, was produced.The process is still in use, but, owing to its high operating cost, it is mostly eonfined to the production of very high-grade carhon and alloy steels. Its position to-day as a producer of these high-grade steels is, however, being very seriously challenged by the electric process.It was owing to the excessive cost of crucible steels and the need of producing a steel in commercial quantities and at a reasonable cost, that led Sir Henry Bessemer to introduce what is known as the Bessemer process.

Jan 1, 1930

The capacity of chlorine based solutions to rapidly and effectively dissolve coarse gold in oxide ores is well established. The inherent advantages of chlorine are high dissolution rates (10 - 100 times those of cyanide), and low cost. The high dissolution rates mean that coarse or poorly liberated gold may be dissolved over relatively short periods and hence ore particle size may cease to be such a critical factor. The cost of size reduction to allow adequate gold liberation in order to achieve an adequate gold recovery is less of a consideration when using chlorine than in traditional plant or heap leaching cyanide-based treatment systems.Because chlorine based solutions capable of dissolving gold evolve an unpleasant vapour phase with the potential for significant chlorine losses into the atmosphere, traditional heap leaching with active solutions being sprayed onto prepared heaps is not possible. The ore must be covered and the solution may be introduced beneath that cover through prepared injection `wells' and recovered through production 'wells'. The pit is flooded with active solution beneath an overburden or cover with the solution migrating from the injection 'wells' to the production 'wells' over a period of around five - ten days.

Jan 1, 1992

By Hermann J. A

Over the last few years enormous dapooits of high-grade bauxite have been discovered in Australia, ;_ d an alum .nium smelting industry based on them is rapidly being developed,, This industry requires large amounts of carbon, as about 60 pounds of carbon anodes are consumed for every 100 pounds of aiumin.'.'-n produced. Tie anodes are usually made by mixing finely ground petroleum coke with coal tar or petroleum pitch, forming the mix into shapes under pressure, and baking them at around ?.200¦C0 Petroleum coke is ussd uecause its high density gives good strength and conductav_ty to the finished electrode, and its purity ensures that contamination. of the alumin- ium by extraneous i,iorganic material from tho carbon is low,

Jan 1, 1969

By Lee H. G, El-Rahaiby S. K

The literature relating to reduction of sulphides by carbon using lime as sulphur-absorbent is reviewed. A stage-wise thermodynamic model is employed to evaluate the practical feasibility of the direct reduction smelting of galena (PbS) concentrates with a carbon reductant in the presence of lime; a coke-rate of 65 kg/ton Pb is predicted by the model. The experimental data on the reduction of PbS:4CaO:4C mixtures under nitrogen were correlated by means of a finite difference numerical method and the values of the intrinsic rate constant I1 were derived. The results for the uncatalysed reduction are represented satisfactorily with log I1 = 1.247(±0.522) - 5540(±610)T-1.The catalysed PbS:4CaO:4C mixtures contained 2.5 wt% of ternary (K, Li, Na)2CO3 catalyst. For the catalysed reduction it was found that log I1 = 3.981 (±0.301) -7790(±353)T-1, where I1 (in both relations) is expressed in moles.(g.C.)-1.atm-1.s -I. The catalytic enhancement faclor was found to be quite large in the 1068 to 1262°K temperature range investigated here.

Jan 1, 1991

The results of about 30 years of exploration and mining activities and research studies in the Kambalda mining district, Western Australia, have led to general agreement that the komatiite-associated Ni sulphide ores formed as a result of igneous processes (Ross, 1974; Ross and Hopkins, 1975; Gresham and Loftus-Hills, 1981; Cowden, 1988; Lesher, 1989 and many others). Despite this agreement, the controls on sulphide supersaturation and concentration of the resulting sulphide in a limited zone, remain uncertain and controversial. A major uncertainty is the source of sulphur in the ore deposits. Two principal sulphur sources have been proposed: 1. komatiite lava/magma (Hudson, 1972; Naldrett, 1973; Lesher et al, 1981; Cowden, 1988; Foster et at, 1995), and 2. sedimentary material (Groves, Barrett and McQueen, 1979; Lesher, Arndt and Groves, 1984; Lesher, 1989; Lesher and Campbell, 1993). Resolution of the uncertainty regarding the sulphur source is required for a complete understanding of the controls on ore formation, which in turn would significantly impact exploration strategies in the Kambalda mining district and elsewhere. This paper reviews the constraints on sulphur sources for the komatiite-associated Ni sulphide ores in the Kambalda mining district. The focus is on the general characteristics of the ores and surrounding rocks: individual ore deposits are not described, though specific examples are noted where appropriate. The stratigraphic and volcanic settings and geochemical (major and trace element and isotopic compositions) characteristics of the ore deposits and surrounding rocks are considered within the context of the competing sulphur source models, and future directions of research in the district are noted.

Jan 1, 1996

The Bulli Seam, New South Wales, cenprises middle to high rank bituminous coal, generally of coking quality. It is worked over an area embracing 300 square miles.Variations in several factors are presented:The seam is somewhat. disturbed and 'dissected by various structural features. This structure, and present topography, have resulted in depths of cover from very shallow to approaching 2, 000 ft in the presently, Worked area. Wide variations of seam thickness occur. Gradations of, rank occur from-place to place. Variations in seam gas content and pride variations in seam gas composition are experienced. Variations in coal strength occur. The influences of these factors on the occurrence of stress and gas phenanena in mining exploration are considered.

Jan 1, 1963

Digital computers, by virtue of their capacity for high speed repetitive calculation at low cost, are finding increasing application to routine calcula- tions in the mining industry. In this paper techniques are shown whereby the use of computers can be extended to more complex tasks. The regular calculation of grades and tonnages of material to be extracted from specified areas of an operating open pit is a necessary part of production planning. In this paper it is shown how these calculations can be carried out by computer. thereby freeing planning staff from manual calculation. An operating open-pit mine can be described in terms of drill logs, geological ore boundaries and pit perimeters at various levels. These form the data base which must be suitable for frequent updating to incorporate new information. A suite of computer programmes is described which operates on this data base to calculate tonnages and grades of ore within extensions to the perimeters as indicated to the system by planning staff. Possible future extensions are discussed.

Jan 1, 1971

The Teutonic Bore deposit lies in a major greenstone belt within the Archaean Yilgarn craton of Western Australia. It occurs towards the base of a suite of tholeiitic basalts, some 100 m above a felsic volcanic pile of rhyolitic composition. Sediments comprise a minor, albeit important, percentage of the mine stratigraphy.The deposit consists of a single, steeply dipping lens of massive sulphides totalling 1.4 million tonnes grading 4.16 per cent Cu, 16.4 per cent Zn, 1.22 per cent Pb and 203 g/t Ag. In addition, cross cutting "stringer" mineralisation in the footwall contributes a further 0.75 million tonnes at 2.38 per cent Cu, 1.92 per cent Zn and 52 g/t Ag to the mining reserves. Principal primary sulphides in massive and disseminated mineralisation are sphalerite, pyrite, chalcopyrite and galena, while minor amounts of arsenopyrite and argentiferous tetrahedrite are also present. Weathering has affected the primary mineralogy down to at least 90 m, resulting in a strongly leached oxide profile to about 85 m, overlying a thin, erratic zone of chalcocite supergene enrichment.Lateral metal zoning is marked both in massive sulphide and stringer mineralisation, with Cu/Zn ratios decreasing away from the centre of the orebody. Alteration is well developed in association with footwall stringer mineralisation, changing from a central Fe-Mg carbonate, chlorite and silica alteration zone below the massive sulphides to an outer halo of sericitisation. The spatial distribution of these minerals is patchy. Geochemically, the footwall alteration zone is characterised by central Cao, Na20 and Sr depletion (with less regular enrichment of SiO2 , Fe and MgO), surrounded by a peripheral zone of K20 enrichment.Evidence supports a classic volcanic-exhalative origin, involving submarine discharge on the flanks of a rhyolitic dome and accumulation of the massive sulphides in a local palaeotopographic depression. The sulphides overlie their feeder zone as shown by alteration and stringer mineralisation. Tholeiitic wallrocks are thought to be genetically unrelated to the mineralising solutions, although their presence as a cap over the felsic volcanics may have permitted the build up of a circulating metalliferous brine system prior to sulphide deposition.

Jan 1, 1984

By Trois P

A fully instrumented and bench-mounted diamond drilling machine, purpose designed and built, has been used for investigating the effect of aqueous solutions of various chemical compounds when used as drilling fluids. The rocks investigated were andesite, basalt and granite, the chemical compounds were alkylamines, with various hydrocarbon chain lengths, aluminium chloride and dioxane. Rotation speed seems to be one of the major factors affecting the emergence of mechanochemical effects as the results obtained with aluminium chloride clearly indicate. Penetration rate is either unaf- fected or enhanced by the presence of certain compounds, such as aluminium chloride. On the other hand, penetration rate diminishes when the drilling fluid contains dioxane and exhibits an apparently unpredictable behaviour with alkylamine solutions, although it appears that an increase in hydrocarbon chain length usually equates to an increase in penetration 1. Full Professor, Mining and Mineral Dressing Department University of Cagliari - Italy 2. Associate Professor, Mining and Mineral Ikea- sing Department University of Cagliari û Italy rate. Rock texture seems to have a pronounced effect on test repeatability. With hexadecy- lamine acetate solutions in concentrations ranging from 10-5 to 5 .10-4 molò dm 3 and 41.88 radòs-1 rotation speed, 46 % increments in penetration rate of andesite were observed, with respect to water, whereas penetration rate decreased in basalt by as much as 60¦%o when a dioxane solution was used as drilling fluid. An interpretation of the observed effects is proposed in the light of current knowledge of solid state physics and physical Chemistry.

Jan 1, 1992

By N M. Player, R P. Varden, E Jones

"An effective geotechnical design provides an accurate and appropriate assessment, balanced with a mining company’s risk profile. Justifying the cost of slope assessment requires an understanding of the input sensitivities, and resultant risk, to achieve a slope of a required functionality. As a project progresses from Scoping to Feasibility, the geotechnical risk becomes better resolved through increased expenditure on drilling, testing, analysis and modelling as long as the input data is appropriately spatially distributed. Providing accurate and appropriate geotechnical assessments in the early stages provides confidence in all following stages, especially where initial analysis indicates difficult geotechnical conditions. It is also in the early stages of project definition that there is most opportunity to maximise the value of the deposit through investigations into optimal mining methods.This paper examines the advantages of geotechnical engineering input through a project study period. Early geotechnical involvement allows the Scoping and Pre-Feasibility Studies to be more effective. Operational risks can then be better understood and dealt within the Feasibility Study phase, also ensuring that the correct risks and management controls are put in place.With commodity price pressure and cost of resource recovery in a downturned industry, reducing the risk to cash flow, resource recovery and safety should be a primary goal for all mining companies. Reduced risk can be effectively achieved through geotechnical design of slopes to achieve a required performance as part of an integrated study to the Reserve definition and mine design.Citation:Varden, R P, Player, J R, Player, N M and Jones, E, 2016. Justifying Slope Design Risks and Costs, in Proceedings Ninth AusIMM Open Pit Operators' Conference 2016, pp 185–201 (The Australasian Institute of Mining and Metallurgy: Melbourne)."

Nov 15, 2016

By Horrocks KRS, Smitham JB, Ellison JF

This paper describes the development and installation of equipment for continuously measuring separating density in the dense medium cyclone circuits of the four million tpa Port Kembla B/C plant coal washeries. Monitoring equipment consisting of magnetic coils and differential pressure cells were installed in U-tubes taking the full flow of magnetite from the drain sections of the product drain and rinse screens. The monitoring equipment measures overflow magnetics concentration and overflow density continuously and has operated since 1989. From these measurements and calibration trials, the separating density of operating cyclone modules can be inferred reliably. Variographic analyses of the data show that medium density control to +/- 0.002 RD units and separation density control to +/- 0.007 RD units are achievable. Either method for measuring separation density can be used with approximately the same accuracy, although the overflow density measurement technique suffers from the need to have regular flushing of the Dp cells which complicates the signal analysis. Data from the plant shows that separation density can be controlled by regulating medium density, but the assumption of a constant offset between medium density and separation density is erroneous.

Jan 1, 1993

By Ostrea AM

Aqueous oxidation in an autoclave at ele- vated temperatures and oxygen partial pres- sures is applied to Philippine gold-bearing sulfide ores and concentrates which respond poorly to conventional cyanidation. The gold concentrates are recovered from ores and tail- ings material using the patented OMLI Process (the OMLI Process is able to upgrade tailings material analyzing 0.50 g/t Au to a concen- trate with a grade of 5 g/t Au or better). The results show that with aqueous pre- oxidation of the concentrates ahead of cyani- dation a four-fold increase in gold recovery is obtained compared with straight cyanida- tion. The observed differences in response to the pre-treatment step between various mate- rials are correlated with their mineralogical composition. The chemistry of aqueous oxida- tion is also presented.

Jan 1, 1986

By Cooper P. G

I he Electrolytic Refining and Smelting Company (ER&S) has oper- ated a copper smelter at Port Kembla, NSW since 1908. The feasibility of modernising the smelter was recently studied and external influences were shown to have a substantial impact on the project economics. Profita- bility is determined by the relative magnitudes of treatment charge income earned from processing raw materials and the operating costs incurred. Treatment charges are usually denominated in U.S. dollars and are deter- mined by market forces in the world copper industry. ER&S is no different from other Australian manufacturing industries in that it must maintain its competitive position by controlling costs. The modernisation project seeks to achieve this through new technology and improved labour Productivity.

Jan 1, 1988

By Isaac AK

The combination of shot-firing and stage loader, and a prop and bar support system is an accepted drivage method. The support configuration is based on the final prop density, and assumes relitively uniform load sharing between the props. During the development of a longwall faceline at a medium depth (approximately 600m) British coal mine using such a drivage method, a fall occured overnight, effectively closing approximately 40m of the drivage. The severity and speed of the fall prompted an investigation into the performance of the temporary support system installed prior to chock installation. This paper deals with the investigation which disclosed some major contributory factors towards loss of strata control.

Jan 1, 1986

By D P. Obeng, L Reemeyer, R Holmes

The Zinifex Century Mine employs a large number of Detritor mills for fine and ultra-fine grinding to liberate silica and sphalerite at 80 per cent passing 7.5 microns before final zinc flotation. A joint project between CSIRO Minerals and the Zinifex Century Mine was carried out to evaluate the Detritor mill performance. Plant surveys were conducted around the Detritors in conjunction with laboratory tests. The survey data showed that the Detritors in the ultra-fine milling circuit performed well. They reduced a feed F80 sizing of 46 microns to a product P80 sizing of 7.5 microns at a gross energy consumption of 37.2 kWh/t. Scale-up of ultra-fine milling Detritors was studied using a 0.55 kW laboratory batch unit and a 355 kW full-scale Detritor by processing Century zinc concentrate with 1 mm sand media. The results indicated that the 0.55 kW laboratory mill underestimated the energy consumption of the full-scale Detritor by about 20 per cent for a product P80 of seven microns. The performances of a horizontal IsaMill and a vertical Detritor were compared as ultra-fine milling devices for processing Century zinc concentrate. The experimental data demonstrated that, when using the same grinding media, the energy efficiency of the two mills is similar despite the difference in mill designs. The Detritors used for regrind duty at the Century Mine performed poorly when processing feed at 80 per cent passing 88 micron. The energy consumption was high and the product size distribution was broad with particles above 100 microns in the feed unbroken and particles below ten microns overground. A coarser ceramic media of 3 mm was therefore tested in a laboratory Detritor to process the regrind Detritor feed as an alternative to the 1 mm Colorado sand used at the Century Mine. The ceramic media reduced the energy consumption significantly and produced a narrower product size distribution, which is more desirable for the downstream flotation process.

Jan 1, 2007

Land is of extreme importance to citizens of Papua New Guinea and is fundamental to most of their customs and values. Because of this, matters to do with land cannot easily be separated from other matters to do with the community. Good relation-ships with landowners and the community surrounding a development are, indispensable ingredients that -must flavour and colour the entire ;operati on .

Jan 1, 1994

Alternatively are they a necessary evil'? Exploration geologists are a much higher profile group but then again the higher they are the bigger they Bill. At a mine site they are reluctantly being accepted as equals by mining engineers given the requirements of the `Code' in the reporting of Ore Reserves. How best can mining geologists service their customers? Are more revealing questions to be answered in who are their customers? In the past mining geologists lived isolated existences pouring over plans and sections, now with user-friendly software packages available and the use of LAN, mining geologists and mining engineers talk electronically - God forhid what the future might hying - they might even talk to accountants and metallurgists!

Jan 1, 1997