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By T. Wulleman, M. Ansriou

Integrity testing is a primary quality control check on a product that is for the most part not accessible to visual examination. Their cost can be expensive when using direct methods of inspection (like coring a pile) or more economical when using indirect methods (e.g. acoustic testing). All indirect methods operate by “inference” which means that they do not directly measure the defect of integrity. Indirect methods measure the variation of physical values (temperature, impedance, speed, ect.) correlated to the integrity of the pile allowing the detection of integrity defects, although these methods do not allow for the characterization of the defect. 1. INTRODUCTION Cast-in-place piles are particularly prone to integrity defects. The reasons for this are multiple, including lack of high quality of contractor workmanship, experience and supervision necessary in construction, variable soil and groundwater conditions on site, etc. Furthermore, visual inspection of the finalized pile is usually impossible. Therefore, special care has to be taken both during the execution process and during the subsequent quality control campaign to detect any defects of executed piles. Today, a lot of methods do exist to assess pile integrity. It is thus essential to understand the mechanism governing those devices to both make an engineering choice of the pile integrity testing method and to interpret correctly the provided results. 2. QUALITY IN PILE FOUNDATIONS 2.1 Pile anomalies A pile having an anomaly is a pile which has a different behavior from what is normally expected. The presence of a pile anomaly does not necessarily imply that a pile cannot be used for its intended purpose (Gordon & Chapman 2004). An anomaly can be considered as a defect, or a “performance” depending on the ability of the pile to fulfil the following three criteria (3C): C1 - Meet the Service Limit State (SLS) requirement and support the proposed working load without settling more than admissible by the superstructure ; C2 - Meet the Ultimate Limit State (ULS) requirement and carry a specified load with an adequate factor of safety against failure ; C3 - Remain durable throughout the design life of the structure such that the pile is not affected by time dependent activities (chemical attack, corrosion of steel reinforcement, ect.), which would jeopardize its ability to maintain its compliance with the first two criteria.

Jan 1, 2019

By Matthew Runion, Christopher Lawler

The Aeolus – Jim Bridger Transmission Line Project is located in southern Wyoming, home to some of the largest coal seams in the world. Coal seams present unique challenges to underground construction, as they are at high risk of coal-seam fires and do not provide a reliable bearing stratum. Accurate identification of these hazards was essential for reliable design and successful construction of foundations on this project; however, environmental restrictions and other protections created short time frames to access several sites. Coupled with a firm construction deadline, this meant that a comprehensive geotechnical investigation prior to construction would not be possible. This paper presents the project as a case study, and details how an Engineer-Procure-Construct (EPC) contracting format supported by a comprehensive Quality Assurance (QA) program provided a solution to the defined challenges. It describes the initial design process using incomplete geotechnical data and explains how the developed QA program verified design assumptions and reduced geotechnical risk through early identification of geologic conditions during construction. Specific examples will be given, and industry implications will be discussed.

By Jr NeSmith

"Drilled Displacement piles are a product of screw pile technology originally developed in Europe. The process involves rotating tool into the ground that displaces the soil laterally as it advances, then grouting or concreting through the hollow stem of the tool as it is withdrawn. They were first introduced in the United States in the 1990’s and have become a mature and accepted technology since that time. They are now used to support a variety of heavily loaded structures including electric power and LNG facilities, stadiums and arenas, airports and mid- to high-rise commercial and residential facilities. In urban environments, the technique has a number of advantages including, low noise and vibrations, no removal of the existing soil, and reduced pile material cost due to the improved stress state of granular soils after installation (smaller or shorter piles can be used). For these reasons, displacement piles have been used to support various facilities in Northeastern United States (US). The paper presents case histories of the performance of displacement piles in the Northeastern US including the use of full displacement elements as a settlement limiting ground improvement system.INTRODUCTION“Drilled Displacement” (DD) is an industry umbrella term for a number of proprietary or commercially available cast-in-place pile installation systems which involve a hollow-stem tool that laterally displaces soil as it advances and the placement of grout or concrete through the hollow-stem tool as it is withdrawn. The systems include grout/concrete placement methods by both sand-cement grout pumped under pressure and tremie grout/concrete placement through bottom-hole discharge. The system discussed in this paper includes grout pumped under pressure, also referred to as Auger Pressure Grouted Displacement (APGD). A schematic of the APGD tool is shown in Figure 1. The tools require significant torque and downward force to advance; a typical installation platform is shown in Figure 2."

Jan 1, 2016

By Eric J. Pederson

The down hole hammer is widely used in specialty geotechnical construction. The common uses include tie-back anchor installation, micropile installation, and general soil/bedrock drilling operations. Veit used these techniques to develop a cost effective way of installing the foundation system for University of Minnesota Football Stadium. The soils present at the site of the stadium contained layers of concentrated cobbles and boulders. The geotechnical engineer recommended a driven pile system, and the base bid outlined in the project documents consisted of an H-Pile using a 14x73 pile section. Veit submitted an innovative alternate consisting of using a rotary percussion system to install a 12? O.D. pile. This paper will show that this pile type and installation method was the correct choice for the project. The design criteria for the compression, uplift, and lateral capacities and deflections were met, while eliminating pile damage. The method resulted in a significant cost savings to the University and maintained the project schedule.

Jan 1, 2008

By Nabil F. Ismael

Load tests were carried out to examine the ultimate bearing capacity of short, large diameter bored piles in connection with the construction of a multistory building on the Arabian Gulf in Kuwait. Testing included 0.45 m, 1.0 m, and 1.2 m piles installed through loose sand into a bearing stratum consisting of very dense cemented sands. All tests were carried out to failure. The base resistance and shaft friction were calculated using the Meyerhof method for a layered soil profile. The method employs the standard penetration test N-values. The results indicate that the piles are end bearing piles with a great portion of the pile capacity due to base resistance. The mobilized skin friction is small. The calculated pile capacities were very close to the measured values with the maximum difference not exceeding 10%.

By Ronnie W. Sisk

1. Troubles start early - Inadequate Geotechnical Data A. Owners think they are saving money by allowing limited soil borings at their site. This places a high gamble on the bidders and the Lump Sum Price will be higher. B. Inaccurate elevations on soil reports. a. Surprises in depths - over or under design bid bottom elevations. 1. Requires backfill and extraction of casing that is too short for the greater depth of the drilled shaft. 2. Redrill utilizing longer casings. 3. Softer earth (backfill) can cause difficulties in redrilling such as less quantity extracted on the auger and maintaining plumbness. 4. Greater concrete overrun. b. Extreme under depths. 1. Excessive concrete is placed as a result of planning for a deeper shaft. c. Geotechnical report that does not supply a layout of boring locations. d. Design Engineer does not have a basic knowledge of how a caisson is installed.

Jan 1, 1988

By Yingcai Han

The dynamic behavior of pile foundations is investigated in both theory and practice. The computation method for vibration of pile foundations and DYNAN computer program are introduced comprehensively. With a model of non-reflective boundary between the near field and far field, the Novak's method of soil-pile interaction is improved. The dynamic analysis and design of foundation for a reciprocation compressor with driver power 15,000 HP are described to illustrate the computation method of soil-pile interaction. Different design options for the piles are compared to limit the vibration of foundation and produce a safe, economic system. The design with 16 - 0.9 m piles is adopted rather than that with 25-0.5 m piles, since the larger damping is provided by the piles with larger diameter. Both field and laboratory tests were carried out to investigate the soil properties including down hole seismic tests to provide soil shear wave velocities at different depths. The method and procedure used in this study can be applied to the design of pile foundations for tall buildings, bridges and offshore platform with soil-pile interaction under seismic, blast, sea wave and other dynamic loads.

Jan 1, 2002

Volume 1 pages 665-671 Title should read as Dynamic pile testing of H-piles at HDB sites J.Wei, Y. S. Heng, C. S. Lok, M. K.Chong Housing and Development Board, Singapore 'tons' should read as 'tonnes' Para 3.2 fourth equation (page 667) [TC = t2 v.dt t = 0 should read as TC = t2 v.dt - s t = 0]

Jan 1, 1994

By Bill Zietlow

A micropile and soil nail underpinning system was installed to support a building immediately adjacent to a 25-ft deep excavation in downtown Salt Lake City, Utah. Both the building and the underpinning were instrumented to monitor deflections, rotation and crack growth. The underpinned structure consisted of a two story concrete masonry unit (CMU) building founded on shallow spread footings attached to a concrete high-rise building on spread footing two floors below grade. The face of the excavation was 10 in. in front of the underpinned building foundation wall. The underpinning system consisted of small diameter hollow bar micropiles installed with injection grouting techniques below the bottom of the excavation and attached to the underpinned structure by a concrete pile cap doweled into the existing footing. The lateral loads imposed by the soil under the underpinned structure were designed to be supported by the soil nail wall installed through the micropiles during excavation. The settlement monitoring instruments consisted of crack gages, optical survey prisms, high sensitivity vibrating wire water levels and biaxial vibrating wire tilt meters. They recorded maximum movements of approximately 0.1 in. of settlement, 0.05 deg. rotation (top of wall rotating away from excavation) and up to 0.08 in. of crack opening during the excavation until one month after the soil nails and shotcrete facing were completely installed. This movement was well within both the estimated settlement and the estimated settlement tolerance of the underpinned structure.

Jan 1, 2008

By William M. Camp

Construction-induced earthborn vibrations have long been recognized as a potential problem with respect to the constructed environment and various vibration criteria are in use to prevent damage. A special case of construction vibration control is the protection of early-age or ?green? concrete. Unlike limits for damage prevention to building stock, there is no rational, widely accepted limit for protection of early-age concrete. Numerous criteria have been proposed or reported in the literature and the most relevant and rational proposals are summarized herein. These findings are applied to a case history involving both bored and driven piles. Vibration measurements were made during pile driving activities and the vibration magnitude was evaluated with respect to the exposure of freshly-placed and curing concrete to the earthborn vibrations. The maximum vibration magnitude at the applicable distances from pile driving was on the order of 0.3 inches per second. Based on the most persuasive literature, threshold values of 0.8 inches per second or even 1 to 2 inches per second for the protection of green concrete appear to be well-supported. Consequently, it was concluded that the pile driving activities and bored pile construction could proceed simultaneously.

Jan 1, 2010

By Edwin W. Hickey

This paper briefly discusses the geologic conditions in South Florida relative to the design, construction, and performance of deep foundations. The subsurface conditions in this area are unique in that the rock layers are highly porous and often very soft, and are sandwiched between layers of typically loose, uncemented quartz fine sands. Due to the high porosity of the Miami Limestone, 4-inch diameter rock coring is often required to obtain intact samples, and dewatering of excavations is sometimes difficult or impossible. The sand layers, typically tens of feet thick, are very loose to loose in relative density and have been the cause of unexpected large, deep foundation settlements. The engineering properties of the various geologic formations are discussed, along with typical deep foundation types used in the Miami area prior to and after 1980.

Jan 1, 2003

By S. Y. Zhou

Excavation with earth retaining is one of the main technological means in deep foundations and underground engineerings. Several construction methods which have been used in China are introduced here with some examples from engineering practices in Shanghai, including foundation pit protected by steel or RC sheet piling or D-walls, open caissons and pneumatic caissons, shield tunnel and pipe jacking, etc. This paper also discusses the prospect in development and utilization of underground space in China and the challenge to which the engineers specialized in deep foundations have to face.

Jan 1, 2010

By Lenin T., Madhav M. R., Padmavathi V.

Use of PVDs and preloading on the ground can significantly reduce the time taken for ground to consolidate. Many soils in situ are lightly overconsolidated, with overconsolidation ratios (OCR) ranging from 1.0 to 2.0 due to various reasons such as glaciation, ground water level fluctuation, aging, cyclic loading, creep, erosion, cementation, etc. The effects of overconsolidation ratio are analysed in this study. Compression index and consolidation coefficient are important parameters in determining time – settlement response of soft soils under preloading and with PVDs. These parameters are typically estimated using oedometer tests on samples, with the assumption that the results represent the entire deposit. The in-situ time-settlement plots at different depths are used in the back analysis for estimating compressibility and consolidation parameters of in situ ground, resulting in more representative values that reflect the deposit's overall behavior. From observed time versus settlements plots, variations of compression index and coefficient of consolidation with depth of a deposit are presented. Estimation of compression index with depth is possible based on different OCR values as shown in this study. Barron (1948), Asaoka methods are used to estimate the coefficient of consolidation with flow in the radial direction.

Sep 1, 2022

By Kenneth Gavin, Weichao Li, Paul Doherty

"The lateral load capacity is one of the most important issues to be considered in designing piles to resist berthing loads, ship impact forces and for monopiles used in the offshore wind sector. A number of semi-empirical design approaches are available to calculate the ultimate soil resistance and assumed soil reaction profile along the piles’ embedded depth. In order to investigate the response of monopiles to lateral loading, a series of field experiments were conducted on instrumented steel pipe piles. Two lateral loading tests were performed on model piles with a diameter, D, of 340 mm and embedded depth, Lem, of 2.2 m, giving a Lem/D ratio similar to those adopted in the offshore wind sector. The piles were driven into dense sand at the University College Dublin geotechnical test bed site in Ireland. 10 pairs of strain gauges were installed on each model pile along the embedded depth at 10 levels to capture the load transfer and bending moment within the piles. The deflection and rotation at the model pile head were measured by Linear Variable Differential Transformer (LVDT) and inclinometers. The tests results were used to perform a detailed evaluation of current design methods. In the final section, discussion on the determination of the ultimate lateral load capacity for monopile design was conducted. IntroductionA pile’s lateral load capacity is determined, for design purposes, by two conditions: 1) the ultimate lateral load, Fu, divided by an appropriate safety factor; and 2) the load according to the maximum lateral deflection that the support structures can sustain. In view of the first condition, design methods to calculate the ultimate load were developed for piles used in the offshore oil and gas sectors, which tend to be much more slender than monopiles used in the wind industry. The purpose of this study was to investigate whether these design methods provide reasonable estimates of ultimate capacity, for short rigid monopiles.The methods to determine the ultimate lateral load generally follow three steps: 1) determine the ultimate soil resistance, Pu, along the pile embedded depth; 2) adopt the most appropriate soil reaction profile, Pz, along the piles embedded depth when the pile subjected to the ultimate lateral load condition (four of the most popular ones are depicted in Figure. 1); and 3) ensure equilibrium of lateral forces (see Equation 1, symbols are listed at the end of the paper) acting on the pile and bending moments (see Equation 2) about a point in pile is employed to determine the ultimate lateral load."

Jan 1, 2015

By W. Morgan NeSmith

Drilled displacement (DD) piles often develop significantly larger unit shaft resistance values than other drilled or augered pile systems in coarse grained materials. Minimal vibration and limited spoil development are also associated with DD pile installation and these factors are frequently additional financial and/or environmental benefits of the system. The application of DD piles in North America dates to the mid-1990s and their use in the Midwestern United States has been significant, particularly in the past 10 years. The authors have collected an extensive database of DD pile performance in the United States. The alluvial and glacial deposits of the Midwestern U.S. provide conditions where drilled displacement piles perform very efficiently when compared to coastal and residual geologies. This paper presents a summary of the authors? experience regarding installation and performance of DD piles in the Midwestern U.S. Information presented includes summary presentations of DD performance across a range of site conditions as well as a discussion of the relationship of DD performance and installation effort in the Midwest as compared to other geologic settings in the U.S.

Jan 1, 2009

By Rob Jameson

"Although seismic retrofit is recognized as a key micropile application, widely-used reference documents do not clearly address design and testing recommendations for micropiles that are loaded primarily under seismic conditions. The principles of micropile design and construction and their application to seismic retrofit projects are well understood and executed by leaders in the field. As the micropiling market grows, a wider audience relies on the information presented by DFI and similar industry groups. State-of-practice updates appear periodically in conference proceedings, but examination of recent bid documents makes it clear that there are opportunities to improve the specification of load, deflection, testing and acceptance criteria on many seismic retrofit projects. Updates to the FHWA Manual or DFI Sample Specification that specifically address seismic retrofit cases would be useful tools to disseminate information and enhance the state of practice.Micropile Survey UnderwayAs one step in this process, I am distributing surveys to contractors and designers prior to DFI Super Pile ’09 (June 4-6, San Francisco) seeking recommendations for design and testing procedures applicable to seismically loaded micropiles. I am also requesting any existing references that could be promoted as a standard for these cases. Anyone interested in participating in this survey, should contact me at rjameson@malcolmdrilling.com. Seismic RetrofittingMicropiles are ideally suited to seismic retrofit applications. Their high-tensile and compressive capacity can sustain the large concentrated loads induced during seismic events. They can be installed within and around the access limitations of existing structures, and can be drilled through and grouted into the wide variety of soil and rock materials encountered in seismically active zones.Seismic retrofits have included micropiles since the early 1990s, and they are now widely specified in the Western U.S. In the San Francisco Bay Area alone, thousands of micropiles have been installed for seismic upgrades of highway and transit aerial structures, and retrofits of commercial, residential and public buildings. Micropile use is growing in both public and private sectors, with large-scale retrofit projects currently underway for both the Bay Area Rapid Transit (BART) system-wide upgrades and renovations at San Francisco Airport."

Jan 1, 2009

By Jamey Rosen

A Project Information Management System (PIMS) was developed to manage and analyze QC data at the Herbert Hoover Dike Rehabilitation Dam Modification Cutoff Wall (owned by the Jacksonville District of the United States Army Corps of Engineers). A special feature of this PIMS was its geospatial component. Data collected from Bauer drill rigs were automatically “geoprocessed” into threedimensional features representing the predrill, jet grout, and Cutter Soil Mixing panel elements, as well as calculated verticality and overlap metrics. These features were visualized in interactive planimetric, profile, and 3D views that facilitated several quality control activities during the project.

By James P. Hambleton, Sam A. Stanier

A perceived advantage of screw-type foundations is the ability infer aspects of foundation performance from quantities measured or observed during installation, especially the installation torque. A particular concept widely used in practice is to correlate installation torque to ultimate capacity. This notion has proven useful as a field verification technique despite the absence of validated models that relate key variables of interest, such as installation torque, axial (crowd) force, geometrical parameters, and soil strength. This paper considers previous work by the co-authors and collaborators on analytical, numerical, and physical modelling of screw piles to relate the quantities measured or controlled during installation (e.g., installation torque) to the ultimate capacity and soil strength. Attention is given to saturated clay as a particular soil type amenable to simplified analysis. An analytical model for a single-helix pile is considered as a means of directly relating the ultimate capacity and undrained shear strength to the installation torque, crowd force, plate pitch, plate diameter, shaft diameter, installation depth, and surface roughness. The connection between the installation variables and ultimate capacity—and the sensitivity to crowd force in particular, a quantity that is typically not measured during field installations—is also discussed. The theoretical predictions are compared against data obtained from small-scale laboratory experiments that suggest the installation torque relates to the remolded strength of the soil. INTRODUCTION Screw piles are deep foundations that are twisted into the ground through an applied torque. Advantages over driven piles or drilled foundations include the relative silence of the installation, with low ground vibrations, and the possibility of being easily decommissioned by reversing the direction of twisting. Screw piles are now routinely encountered as a flexible, low-cost solution for numerous applications (Figs. 1 and 2), and they are also being considered for applications in offshore energy production due to limitations being imposed with respect to decommissioning and underwater noise. Also known as “screw anchors,” “helical piles”, or “helical anchors,” screw piles consist of helices or helical plate elements attached to a central shaft. Figure 3a shows the components of a single-helix pile and key variables. The diameters of the shaft and helix are denoted by d and D, respectively, and p is the pitch of the helix. Variable H denotes depth of the helical plate, and T and N denote the torque and axial (crowd) force applied during installation. In typical applications, the pile includes multiple helical plates, and the shaft is composed of segments that allow for it to extend to large depths into the soil.

Jan 1, 2019

By Prakash Annamalai Rangasamy, Muthukkumaran Kasinathan

"Infrastructure development like elevated expressways, metro train and flyover are required proper foundation system to carry heavy traffic loads/significant lateral load, especially in the presence of hard stratum at shallow depth. Pile foundation under bridge pier system is widely adopted in metro projects where the piles are essentially socketed in rock. However, the drilling in hard rock is a time consuming process and needs heavy machineries which lead to delay in construction activities. In the present study, the influence of free standing height on rock socketing under lateral load is investigated. The experiments were conducted on an instrumented model pile with varying depth of socketing and for varying Lf/D ratios. The experimental results shows the load carrying capacity of the pile increases by increase in Lf/D ratio, where in the case pile without socketing (bearing on rock) is compared with 3D depth of socketing. Thus socketing the pile provides significant benefits on carrying capacity of lateral loads. Embedding the pile into hard strata reduces the lateral displacements substantially compared with pile bearing over hard strata. Form the study, it is noticed that the influence of rock socketing has significant effect in the lateral load capacity. And also, the effect of free sanding height play a major role in the lateral load capacity of the rock socketed piles.1. INTRODUCTIONA substructure carrying heavy lateral load at shallow depth, the structure has to be socketed into hard strata to enhance the efficiency of load carrying capacity. The existing field practice is to socket the end bearing piles in hard strata over a minimum depth of four times the diameter of the pile based on rock classification (IS 14593:1998). Reese (1997) developed p-y curves for analysing drilled shafts in rock under lateral loading, based on strong and weak rock criteria. The proposed p-y curve approach has the ability to simulate the nonlinearity and non-homogeneity of the rock mass surrounding the drilled shaft. Gabr et al. (2002) proposed a hyperbolic p-y criterion based on field tests on small diameter drilled socketed shafts. By considering pile as linearly elastic semi-infinite space and soil as homogeneous isotropic material, Poulos (1971) proposed solution to determine the horizontal displacement and pile head rotation. Poulos (1972) extended this elastic continuum approach to give an approximate solution by considering drilled shaft and pile bearing on rock as fixed and pinned end boundary condition. Zhang et al. (2000) developed a non-linear continuum approach for drilled shafts in a soil and rock mass by considering the effect of soil and/or rock mass yielding on the behaviour of shafts. Randolph (1981) conducted a parametric study on the response of laterally loaded piles embedded in an elastic soil continuum. The study was conducted using the finite element method and the results were fitted with closed-form expressions from which the lateral responses of piles were calculated. The solutions given by Randolph (1981) were expanded by Carter and Kulhawy (1992) from the results of finite element studies on the behaviour of laterally loaded flexible and rigid drilled shafts in rock. Desai and Christian (1977) gave a finite difference program to solve rock socketed problems by considering soil and rock mass as elastic-perfectly plastic. Zhang et al. (2000) verified the proposed finite difference method with existing field test results. Gabr et al. (2002) and Liang and Yang (2006) proposed hyperbolic p-y curves based on filed test results and verified with finite element programs. However the need of field and lab scale experimental studies to validate the existing methods of analysis is necessary."

Jan 1, 2015

By Yazen Khasawneh, Osvaldo P. M. Vitali, John E. Agee, Mohammad Nassim

A 3D FEM modeling of a ground improvement solution for an ice rink slab with stringent differential settlement limits is presented. Due to the complexity of the geotechnical conditions and strict deformation requirements, a structural slab supported by micropiles was initially proposed. However, this solution was costly and alternative solutions using ground improvement techniques were investigated. The proposed slab is supported directly on rock at one end and on approximately 45-ft deep cohesive soils on the other end. The numerical simulations show that differential settlement would be larger than allowable, if the ice rink slab is supported directly on the existing subgrade. The addition of the ground improvement scheme with compaction grouting demonstrated that the anticipated differential settlements are reduced significantly and would become less than the allowable magnitude. This study demonstrates that the use of numerical simulations to study complex loading and geological conditions will help to optimize designs and may result on significant cost savings.

Sep 8, 2021