Search Documents

By M. Abdollahy

In this paper, the hydrophobicity of chalcopyrite particles produced with different laboratory mills has been studied; different grinding mechanism in themills made some changes in particles shape, Image Analysis (IA) method was used to determine the shape properties of chalcopyrite particles which are ground by a laboratory ball mill, rod mill and ceramic ball mill. The shape characters are stated in terms of shape factors such as circularity, convexity, roundness and regularity factor. Hallimond tube was used to float chalcopyrite particles followed by determination of critical surface tension of particles, this parameter used as a criterion to study the wetting behavior of chalcopyrite particles. The correlation between shape properties and critical surface tension of chalcopyrite particles showed that the hydrophobicity of chalcopyrite was affected by the shape. Investigations showed that the circular, round and more convex particles that produced with ceramic ball mill had lower hydrophobicity with higher critical surface tension (?c). The results also showed that the hydrophobicity of particles ground by ball and rod mills increased with the decrease of roundness, circularity, convexity and regularity factor of particles. Keywords: chalcopyrite, particle morphology, flotation, image analysis system, micro flotation method, hydrophobicity, shape properties

Sep 1, 2012

By L. Y. Zhang

The metallic sulphides in Jinchuan Mine are relative friable and the gangue minerals suffer of wide secondary change, the overgrinding of metallic sulphides and sliming of gangue minerals are the main cause that makes the mineral separation indexes difficult to improve. So changing the process of grinding, and classification, and optimizing the particle size distribution of grinding product is the key improving the separation performance of Jinchuan nickel and copper ore.

Jan 1, 2014

By M. Q. Xu

During the flowsheet development for a potential commercial Cu/Ni separation plant at the In-co?s Sudbury operation, extensive laboratory and miniplant studies were carried out. There are two potential feed streams for Cu/Ni separation at the existing operation. It is shown that Cu/Ni separation from the rougher concentrate is relatively simple without need of regrind. However, Cu/Ni separation can be difficult from the bulk concentrate because of the presence of excess flotation reagents in the bulk concentrate slurry and locked particles. Excess flotation reagents created excess froth increasing entrainment. By replacing the slurry water with tap water and with addition of some hydrogen peroxide, entrainment is minimized and good Cu/Ni separation is achieved on the bulk concentrate. Fine regrind is required to increase liberation of the locked particles for ultimately high copper recovery at the minimal nickel content.

Jan 1, 2014

By C. Raghu Kumar

Hydraulic or teetered bed separators (TBS) are finding new avenues for application in the field of mineral processing. Floatex Density Separator (FDS) is a hydraulic/teetered bed separator capable of operating at high tonnage due to its advanced instrumentation. FDS/TBS is being used in Indian mineral sand industry for classification and segregation of different minerals. The purpose of this paper is to provide details on the performance of the plant scale FDS in recovering the chromite from feed (below 1mm size). Historically this feed has been processed using hydrocyclones and spiral classifiers; however, there is a strong trend now to employ teetered bed separators, thus allowing significant changes to be made in the plant for improving process efficiency. In the present work, the performance of the plant scale FDS is described in terms of partition curve (yield, cut size, classification efficiency/Ep) for different combination of process variables and also in terms of metallurgical grade and recovery. It is found that, efficient classification can be achieved at a maximum cut size of 380 µm with and the imperfection is also reported as low as 0.16. The grade of the underflow product is enriched as maximum as 52.2% Cr2O3 from a feed assaying 40.4% Cr2O3.

Sep 1, 2012

By A. Ekrem Yüce, Gülay Bulut, Feridun Boylu, Vecihi Gürkan, Istanbul Technical University, H. MustafaTarkan

"Nickel sulphide ores subjected to this investigation were taken from Orhaneli district where widespread chromite mineralisation can be occurred. Significant amounts of magnetite and chromite have been existed in the ore together with sulphide and oxide type nickel minerals. Ore sample is constituted about 70% magnetite, 15% sulphide minerals, 5% chromite and iron oxides as well as 10% gangue minerals.According to the chemical analysis results, the representative ore sample contains 1.32% Ni, 10.8% SiO2, 78.4% Fe2O3, 1.3 g/t Ag and 1.0 g/t Au. Mineralogical examinations showed that pentlandite (Fe, Ni)9S8, violarite (Ni, Fe)3S4, millerite NiS and asbolane (Co, Ni)MnO2.(OH)2.1-2H2O were the main nickel minerals and magnetite, chromite, chromium spinals, pyrite, pyrhotite, chalcopyrite, cubanite, goethite, hematite, limonite, rutile, chlorite, talc and serpentine group minerals as associated minerals.The aim of this investigation was to produce valuable nickel concentrates by using gravity separation, magnetic separation and flotation methods. As a results of laboratory scale studies, alternative flow sheets for the production of nickel sulphide concentrate were developed. The related experimental results are given in Table 1."

Jan 1, 2003

By V. Avzian Belozersky reg 453524, Vasily V. Lodeischikov, Adolf F. Panchenko, Til E. Vidusov, Olga D. Khmelnitskaya, Vladimir E. Dementyev

"Presently, there is a number of gold deposits which cannot be developed using the conventional technologies with acceptable economic indices due to low gold content, high depth of ore occurence and other conditions. For such ores, an innovation technology of underground gold leaching in the place of their occurrence is of special interest. The technology excludes ore mining and hoisting to the surface. This enables the production cost of 1 g of gold to be considerably reduced in comparison with conventional methods of gold recovery.The Maminskoye deposit oxidized ores were chosen as the subject of underground leaching because they are ideally suited for this purpose due to their composition and hydrological parameters. The ore reserves within the underground leaching block are 90, 000 t with 0.7 g/t average gold grade.An experimental system for underground leaching with a throughput of 15 cubic m solutions per hour was developed. A combined filtration-and-infiltration system of the ore massif development by holedrillingwhere pregnant solutions are air-lifted was worked out.The underground leaching flowsheet includes Au dissolution by chlorine-containing solutions, Au adsorption from solution onto active carbon, carbon concentrate ashing and calcine melting to produce Dore metal."

Jan 1, 2003

By W. Z. Zu

In proved reserves of vanadium-containing titanomagnetite in Panxi, China, iron grades of ores were 50% ~ 15%. China?s metallurgical industry departments defined the iron ores containing 50% ~ 20% TFe as exploitable resources and the extreme lean iron ores containing 20% ~ 15% TFe as temporary unexploitable resources, the extreme lean ores were as waste rejected into waste dump in mining process. This paper researched process mineralogy of the extreme lean ores, adopted mineral processing technology responded to the properties of the ores to treat the ores and obtained quality vanadium-iron concentrate, titanium concentrate and sulfur concentrate, therefore successfully utilized the extreme lean ores, changed the ores from waste resources to exploitable resources.

Jan 1, 2014

By Sergey Romanenko, Tatyana Aleksandrova, Karen Arustamian

"Current status of question about grinding stage effect to electrochemistry parameters of operation preparation slurry before intermediate selective flotation was assessed in the present scientific work. Needs of more detail study chemical reactions in the slurry preparation and flotation processes were shown. The ores are polymetallic sulphide type and the one are most difficult for mineral processing. The methodology allows increase information base during floatation tests. Ionometric methods and elements of neural network have been used in the study of mineral processing questions.We have also identified the relationship between the received values of the electrochemical parameters and the technological results in selective flotation. The optimal values of the electrochemistry parameters in operation of the preparation slurry before selective flotation has been found. The main effect of using the proposed methodology is to obtain scientifically based solutions to improve the technology parameters of flotation polymetallic sulfide ores. Challenging issue of selectivity of sulphide-polymetallic ores will be considered using case study of sulphidepolymetallic ores. It was shown that several factors are formed in ore grinding: formation of hydroxyl oxides of iron compounds, copper cation leaching, metal-sulphide and metal-sulphite complexes formation. The chemistry was revealed for current processes in slurry preparation operation before selective flotation. Quantitative assessment of interrelations between electrochemical parameters of slurry and process performance was given with using electrochemical control methods. Neuron network-based model was estimated based on data array and was allowed to establish optimum electrochemical conditions of metal-sulphite complex formation to provide maximum efficiency of selective flotation.INTRODUCTIONPhysical and chemical processes that take place in ore grinding have a significant impact on flotation selectivity and can cause low selectivity of the flotation process. Today this issue is given much attention. In the paper [1] it is pointed out that sulphide oxidation products and slurry components, such as sulphide ions, metallic iron and its oxidation products, have effect on flotation performance. So, metallic iron has impact on metal-sulphite complex formation as a result of oxidation-reduction reactions as follows:"

Jan 1, 2018

By Pengbo Chu, James Finch

Bubbles around 1 mm diameter provide the high interfacial area for capture and transport of hydrophobic particles in flotation. The formation of such fine bubbles is commonly achieved by addition of frothers that appear to simultaneously retard coalescence and promote break-up. High inorganic salt content in process water can substitute for frother. In this work we focus on the action of salt (sodium chloride) on formation of bubbles by break-up. An experimental setup that isolates break-up from coalescence was employed. A pocket of air is exposed to controlled mechanical turbulence to produce single bubbles by the induced deformation of the air and the events imaged. The presence of salt is shown to produce smaller bubbles than in water alone. Comparison with a similar study on frothers is made. The argument is advanced that the presence of frother and salt creates surface tension gradients at the air/water interface which add to the mechanical energy of the deformation and break-up process.

Jan 1, 2014

By P. Gao, J. W. Yu

"Pre-concentration is a necessary step for upgrading low-grade iron ores, and its aim is to remove gangue minerals for improving efficiency of downstream separation process. The most important pre-concentration technique for iron ores, including hematite, siderite and limonite, is magnetic separation based on the appreciable differences between the desired iron minerals and gangue minerals in magnetic susceptibility. In this paper, the separation efficiency of one-stage low-intensity magnetic roughing combined with two-stage high-gradient magnetic scavenging for the pre-concentration of a low-grade hematite from Donganshan was investigated. It is a BIF type of ore containing hematite, magnetite and a bit of siderite, and an average content of Fe is about 34.6%. The effects of grinding fineness and magnetic field intensity for scavenging I and II were studied and optimized. The results showed that a magnetic preconcentrate assaying 42.7% with a recovery of 95.4% was obtained under the conditions of ore grinding fineness of -74 µm 70%, magnetic field intensity of 300 mT and 800 mT for scavenging I and II, respectively. Over 20% of the feed was rejected as the final tailings assaying 6.4% Fe. Meanwhile, the XRD, iron chemical phase and SEM analyses of different stage products revealed that hematite, magnetite and siderite could be recovered successfully by magnetic separation. However, some ultra-fine hematite particles (-10 µm) were difficult to be captured by magnet, and lost in the final tailing, resulting in lower iron recovery.INTRODUCTION Donganshan iron ore belongs to sedimentary-metamorphic iron formation called banded iron formation (BIF), which is formed in the Precambrian with a layered structure composed of ore bodies (Shen, 2012). Such type of iron deposit contains various iron-bearing minerals like hematite, magnetite, and siderite, suggesting it may be amenable to pre-concentration with magnetic separation. The pre-concentration process is effectively applied in recovering hematite, magnetite and siderite from iron ore, due to its benefits of further upgrading iron ore and improving separation efficiency. The most important pre-concentration technique for iron ore is magnetic separation, including low-intensity magnetic separation and high-gradient magnetic separation, based on the fact that there are appreciable differences between the desired hematite, magnetite or siderite and the gangue minerals in magnetic susceptibility."

Jan 1, 2018

By X. W. Lv

The intelligent recognizing and processing system for sinter ore mineragraphy make a great convenience of recognition and measurement. Specially, it?s critical important for a successful intelligent system to extract the minerals? feature accurately and sufficiently. Reflection index, as the crucial feature of mineral, is calculated by the theoretical calculating model of index based on the principle of imaging color models. In gray histogram of minerals? micrograph, the peaks? positions represent the information about mineral categories and contents. The relationships of different minerals? peak-positions in curve of gray histogram were got by using the peak-find model of gray histogram and calculating model of reflection index. These two models which can be regard as the method of feature extraction for minerals? photomicrograph also lay a good foundation for the artificial intelligent system of recognition and processing in sinter ore.

Jan 1, 2014

By J. X. Zhang, F. S. Niu

"In order to accurately detect whether the collision occurs between particle and bubble in flotation process, a collision detection method of particle and bubble, which based on morphological image processing and Otsu method, is presented. First of all, it utilizes image pre-processing to optimize images, the target area and the background area are segmented by Otsu method. Then, particle and bubble are fitted to a circle combined with the least-square method. It’s convenient to obtain the coordinate information and radius. Finally, the position of all particles is extracted to an image, which achieves the particle tracking and avoids the complexity of the continuous frame image tracking.Experimental analysis shows that the relationship between the two ordinate difference d and the bubble radius r has a certain influence on the collision detection when the dripping particles are close to the bubble, when d>r, the detection accuracy is 92%;When d=1/2r, the detection accuracy is 97%;When d=0, the detection accuracy is 100%. The result indicates that this algorithm can detect the collision between particle and bubble quickly, and the working hours of manual test are saved effectively ,the best position of dripping particles close to the bubble which is taken with a CCD camera should be in the range of the particle and bubble’s ordinate difference less than half of the bubble radius.INTRODUCTIONFlotation is an important technical means to separate useful minerals from ores. The flotation process of ores and materials in the world is treated by flotation technology up to billions of tons every year, so the study of flotation process is particularly important. Raising the collision probability between mineral particles and bubbles in flotation process is one of the key factors to improve flotation separation efficiency[1]. The study indicates that[2-4] the collision probability between particles and bubbles is influenced by many factors, such as particle density, particle size bubble size, etc. The analysis of these influential factors requires a lot of experiments. Therefore, it is of great significance to design an accurate collision detection method for the research of this field."

Jan 1, 2018

By D. M. R. Sekhar

Certain types of rock phosphates of sedimentary origin are applied to acidic soils as fertilizer directly. Recent research in India showed that high grade rock phosphate in fine size when used as a mix with organic manure works as efficiently as di-ammonium phosphate (DAP) in alkaline soils. The rock phosphate from Jhamarkotra, India (sedimentary origin), Egypt (sedimentary origin) and South Africa (volcanic origin) showed good agronomic efficiency when used as Phosphate Rich Organic Manure (PROM). Further PROM shows equal residual effect. The results of efficiency of PROM made using two grades (+ 24% P2O5 and 34% P2O5) of rock phosphate mineral from Jordan show that low grade rock phosphate slimes are as effective as high grade phosphate concentrate when used in PROM. Also PROM is very effective in the saline soil of Eshidiya desert where DAP is not at all effective.

Jan 1, 2014

By Y. F. Guo

Among the different valences of vanadium, V (?) is insoluble in acid, V (?) and V (?) is in-soluble in water but soluble in acid. Vanadium mainly exists as V (?) in vanadium titanium-rich material obtained by reduction -milling-separation from vanadiferous titanomagnetite. Therefore, the vanadium titanium-rich material can not be used to extract vanadium by acid directly. In this paper, the vanadium leaching was studied by oxidation roasting and acid leaching. Through oxidation roasting, vanadium is transformed from the insoluble V (?) into V (?) or V (?) in order to improve the leaching of vanadium. The results show that vanadium leaching increases significantly by oxidation roasting-acid leaching. Leaching of vanadium is up to 70.18% under the optimized conditions of roasting temperature of 950 ?, roasting time of 40 min, sulfuric acid concentration of 40%, leaching time of 4h, leaching temperature of 95 ? and liquid to solid ratio of 4 : 1.

Jan 1, 2014

By W. S. Eu

Thermal treatment of mineral ores can initiate thermal phase transformations which can affect either their activation or deactivation, subsequently influencing their ability to dissolve in a leaching reagent. The formation of rutile and hematite from ilmenite minerals, for example, has been suggested to occur through a series of reduction and segregation reactions. This process has been used in beneficiating low-grade weathered ilmenite ores to higher grade rutile. Despite decades of re-search, the mechanism of this process is not well understood, because dissolved intermediates are poorly crystalline and are difficult to quantify, with the exception of the final rutile products. Previous studies have shown that disrupted intermediate phases, by thermal treatment, are most susceptible to reagent attack and can often demonstrate ?activation? effects. In this study, synchrotron based X-ray diffraction method was used to investigate in-situ and in real-time the transformation of ilmenite minerals to rutile and hematite during calcination. The rate of formation and disappearance of specific Bragg peaks during the reaction and thermal decomposition of the mineral were used to derive an understanding of the solid-state reactions. The effects of the mineral transformation were validated by laboratory based batch calcination and leaching in sulphuric acid. The results suggest that transformation of major mineral phases occurs within of specific window of operation and thermal treatment appears to influence the extent of activation and leachability of ilmenite minerals.

Jan 1, 2014

By X. W. Zhang

Mica plate is broadly used in electric industry, production of man-made mica paper plate is in-creasing. The problem coming with is that large quantities of leftover materials unable to be re-cycled are produced during cutting and molding of mica plate productions. The leftover materials are always abandoned as crabs, which not only pollute the environment but also waste our resources. The study intends to find a new measure to decompose and to reuse the mica plate leftover materials so as to create a new production process of mica plate, which is clean and does not produce crabs.

Jan 1, 2014

By Z. H. Liu

We experimented with slurry which from one of coal preparation plant in Guizhou province and made researches on double hump gradation, one of critical factor of gradation technology, which can influence pulping character in the process of making coal water mixture (CWM). The purpose for it is to find the best particle gradation which can meet the requirements in concentration, viscosity, and stability for CWM. The final result is that the concentration, viscosity, stability of CWM can meet the requirement for industrial use while the rate of fine particle in the slurry is 70%~75% and the maximum concentration of 62%.

Jan 1, 2014

By J. A. Venter

Mineralogical studies indicate the Pt-Pd-Bi-Te class to react poorly on the flotation stimuli and indications are that these minerals are slow floaters. However, recent studies performed on a number of minerals from this class indicated strong interactions with potassium ethyl xanthate resulting in the formation of dixanthogen (only one of several xanthate species). The poor flotation response is not a result of poor interaction of xanthate with the surface. It is proposed that the oxidation products of sulfides in the process water interact with the PGM surface. To test this, the effect of thiosulfate (an important oxidation product of sulfides) was investigated by employing electrochemical measurements and FTIR spectroscopy. The electrochemical investigations indicate no strong effect of thiosulfate on the interaction of xanthate with the minerals surface as well as the reduction of oxygenthiosulfate is likely not responsible for the poor flotation response of these minerals in industrial plants.

Jan 1, 2014

By T. Gong

Often plans to increase plant throughput provide an opportunity for optimising plant equipment and operating methods. This was the case in 2005 at TISCO Jianshan Iron Mine, when an increase in production was planned. The thickening circuit had presented a limitation to the plant throughput and operation with poor overflow clarity and underflow density. Following a course of test work by Outotec, a 53m diameter Supaflo® High Rate Thickener (HRT) was selected for the duty. From early stages of operation of the new thickener, the benefits have been dramatic, including: ? Improved tailings underflow density by 9% ? Improved Overflow clarity to less than 150ppm ? Considerably decreased the water and energy consumption as well as operation cost ? Stable and reliable operation This paper looks at this installation as a case study and compares the previous thickener installa-tion performance with the performance of the single 53m HRT.

Jan 1, 2014

By Song Z. Guo

Calcite and magnesite are both carbonate minerals and their crystals belong to trigonal system. Flotation tests were carried out to investigate the flotation behaviors of calcite and magnesite. The test results show that the floatability of calcite and magnesite under different grinding environment had obvious differences. The floatability of calcite using sodium oleate as collector after dry grinding is better than wet grinding, but the floatability of magnesite after wet grinding is better than dry grinding. The XPS surface elements test and zeta potential measurement show that, wet and dry grinding process makes the distribution difference of surface anion and metal cation, then influence the floatability of the two carbonate minerals using sodium oleate as collector. Difference of the carbonate crystal structure and solubility properties was also investigated. Research shows that crystal structure difference of calcite and magnesite causes the difference of solubility, which can influence the flotation behaviors under different grinding environment. Keywords: carbonate mineral, crystal structure, solubility properties, flotation, surface character

Sep 1, 2012