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By Steve Davidow, Nick Salisbury

"The Sunrise Powerlink project received numerous industry awards for excellence. The DFI C. William Bermingham Innovation Award recognized the innovative use of prefabricated steel micropile caps to increase safety, accelerate project schedule and minimize the project carbon footprint. DFI’s Outstanding Project Award (OPA) and World Cup of Micropiles Challenge Award honored the project as a whole and its positive outcome and industry example. Sunrise Powerlink involved construction of San Diego Gas and Electric’s (SDG&E’s) new 117 mile (188 km) 500/230 kilovolt transmission line from Imperial County to San Diego County, Calif. The alignment traversed a wide variety of geotechnical conditions, including desert, mountain and marine environments, and many of the 421 lattice tower structures used to carry the transmission lines were located in remote, rugged or environmentally-sensitive terrain.Micropiles were introduced as a solution to foundation construction in these challenging areas, which ultimately involved the design and application of Crux Subsurface Inc.’s patented steel micropile cap at 234 tower locations. This was the inaugural application of the technology, and a significant component to ensuring a successful project outcome. Foundation ChallengesThe alignment crossed a number of protected environments, including National Forest land, critical habitat for bald eagles and Peninsular big horn sheep, and numerous private properties. As a result of the remote, rugged terrain, it was initially determined that 75 lattice tower locations would not permit road construction access and would require helicopter-only construction techniques. A strict in-service date combined with long permitting lead times eventually increased this number to 234 sites. Preconstruction access constraints prohibited site-specific geotechnical sampling, so initial foundation designs were completed using only available seismic geophysical surveying and preliminary mapping data. The combination of these challenges required a foundation alternative that could accommodate variable subsurface conditions, required a minimal environmental footprint for installation, and featured lightweight materials and equipment that could be transported by helicopter."

Jan 1, 2014

By Ross Cutts

As a public servant geotechnical engineer, I observed how costly and valuable geotechnical field explorations are to the success of every project. Often however, the field exploration is a long and complex process that is made less efficient by the difficulty of retrieving and utilizing nearby internal or external historic geotechnical datasets. As an employee of a public agency, we would often start our investigations for every project from scratch, given the difficulty of locating and utilizing historic geotechnical data. This is an ethical and technical failing of our profession. When we start subsurface explorations from scratch, not only do we often duplicate investigations, we are also likely defaulting to reapplying tradi- tional test methods that yield con- servative geotechnical parameters, resulting in overly conservative and potentially costly construction. To address this issue while working as a public servant, I started a research program with Yunfeng Zhang, Ph.D., of the University of Maryland, to build a tool that could compile internal historic geotechnical data and extract additional value from it, using machine learning. This tool was able to provide, upon request, nearby historic geotechnical data, estimated soil parameters and recommendations for geotechnical test methods best suited for a given project site. This prevented common field ex- ploration problems such as, requesting duplicate data, requesting test methods that were not applicable for the project geology, not realizing presence of karsts, missing permits for wetlands, private property and others. This tool allowed for more efficient field investigations with regards to time and money saved. There was one problem with this tool: it could only be used by internal employees of a single state's depart- ment of transportation (DOT) for which this data was compiled. I realized at that point that it would be of tremendous value to make this concept universally accessible to the geotechnical engi- neering profession. I left public service to devote time to building a platform that would host historic geotechnical data from publicly funded sources throughout the country. The tool I helped build as a public servant was the foundation of Geosetta, a nonprofit company dedicated to serving the geotechnical profession. The nonprofit structure was adopted to prevent acquisition by a for-profit company and to ensure that Geosetta remains an independent steward of our profession's valuable data. Geosetta provides a GIS (geographic information system) platform that enables users to view historic geo- technical data and extract value from it with machine learning-based predictions and visualization tools. This data is provided in an open and interchangeable format called DIGGS, which stands for Data Interchange for Geotechnical and Geoenvironmental Specialists, making it easy for users to integrate it into their workflows. Geosetta is collaborating with the American Society of Civil Engineers' Geo-Institute and other sponsors to extract public data at no cost to the agency and provide the profession with free access to the existing data and access to advanced tools through a subscription to support the nonprofit mission.

Nov 1, 2023

By George Burnhart

"Sonic drilling is a relatively new technology even though it has been in development since the late 1940s. It was initially funded by the U.S. petroleum industry and then, in the late 40s, Russian scientists worked on developing sonic drilling, their interest based on drilling rates 3 to 20 times that of conventional methods. In the early 1960s, the Shell Oil Company backed research that resulted in a down-hole device with a series of eccentric weights driven by drilling fluid to generate vibration. Hawker Sidley, in the early 1980s, developed the first modern prototype sonic drills in Vancouver B.C. and the North Star Drilling Company in Minnesota became the first contractor in the U.S. to operate sonic equipment in 1985. In 1994, North Star became a division of Boart Longyear, headquartered in Salt Lake City, Utah.What’s Unique about a Sonic DrillA sonic drill rig appears and operates very much like any conventional top-drive rotary rig. The key difference is that a sonic drill has a specially designed hydraulically powered drill head, containing oscillators, that generates adjustable high-frequency vibratory forces. The sonic head is attached directly to the drill pipe or outer casing, sending the high frequency vibrations down through the drill steel to the face of the drill bit. This creates displacement, fracturing or shearing action depending on the material being drilled. The oscillator uses two eccentric, counter-rotating balance weights or rollers that are timed to direct 100% of the vibration at 0 degrees and 180 degrees. An air spring houses the oscillators and separates the vibration from the drill rig itself. The vibratory frequency is controlled to suit operating conditions and to achieve optimum drilling rates.When the vibrations coincide with the natural resonant frequency of the steel drill rod or casing, a natural phenomenon called “resonance” occurs. It allows the rig to transfer timed vibratory energy into the top of the drill string, utilizing the natural stored energy of the steel. This causes the drill string to use inertia and act like a flywheel delivering tremendous amounts of energy directly to the bit face. In friendly overburden formations, a sonic drill rig can achieve penetration rates of one ft per second."

Jan 1, 2008

By Barry C. Roth

A Real Time Automated Remote Reading Electrolytic Tilt Monitoring System was effectively deployed for monitoring an existing five story brick building during underpinning, shoring and excavation operations for a directly adjacent thirty-foot deep excavation. The monitoring system was comprised of four sets of uniaxial electrolytic tilt meters connected to a Campbell datalogger with multiplexer, cellular modem and solar power. The excavation was for the foundation and underground parking as part of a new 55 story tower complex. Challenges to the contractors and to our monitoring personnel which were addressed included a tight urban site contemplating property line to property line new construction with directly adjacent old existing buildings, buried concrete foundations from former site use, cohesionless pervious sandy soils and high groundwater. Highly variable and diurnal ambient temperature regimes due to adjacent building shadows required careful corroboration and application of temperature corrections to the raw data. Earth tides were suspected on a very small scale and investigated by correlation between the data and the local sinusoidal tidal ephemera. Incidental inadvertent contractor interference with the instruments during underpinning due to site constraints was readily detected.

Jan 1, 2007

By José Carlos A. Cintra

This paper addresses a new experimental procedure to measure the shaft friction and the base resistance of bored piles during static load tests. It is proposed that a set of polystyrene foam discs, placed between the shaft and the base of the pile, be used instead of the usual instrumentation. Throughout the initial stages of the loading test, the foam discs will allow only the mobilization of the shaft friction. The load x settlement curve clearly shows that the shaft friction vanishes at low settlement values. As the load test proceeds, the base resistance is also mobilized. This procedure was used in two belled piles bored at the Experimental Foundation Field of the University of São Paulo, at São Carlos, Brazil. Both piles were 8 m long and had a shaft diameter of 0.6 m. The enlarged base had a diameter of 1.5 m and a height of 0.9 m. Twenty foam discs with a thickness of 20 mm each were placed between the enlarged base and the shaft of the pile. The load tests indicated ultimate shaft frictions of 28 and 30 kPa for measured settlements of 8.98 and 7.39 mm. Base resistance values at failure were 617 and 499 kPa, for a chosen settlement of 10% of the pile base diameter. The proposed approach seems to be straightforward, efficient and inexpensive.

Jan 1, 2002

By Stefan Dahlin

The laboratory tests indicated low permeability but as I said, as a rule, the permeability in the field has been found to be higher. A high permeability has also been found when doing back calculations of rates of settlements in different cases. But as I also said, there's a need for further studies in this area.

Feb 10, 2003

By Matt Sotirin

The Santa Fe train station and passenger rail platform were constructed in the downtown district of Fort Madison, Iowa, over a century ago. This landmark building and rail platform were in need of major renovations and rehabilitation in order to restore the site to a functioning railway train station. A multitude of key players from various public and private parties were involved in the design and construction of this project site. Part of the project consisted of constructing the passenger platform. The original design included helical piles to provide foundational support for the platform. Challenges occurred during construction due to the presence of an obstruction in the form of a poured concrete slab in the immediate area where the helical piles were to be installed. The contractor worked with the engineer of record and other consulting parties to value engineer the helical pile design and utilize self- drilling micropiles as a replacement to the specified helical pile system.

Oct 1, 2022

By Makarand G. Khare

Though the phenomenon of dragload is known for many decades, there is a lack of clear guidelines to evaluate the amount of dragload. The development of dragload depends on relative movement between pile and surrounding soil which is a complex phenomenon and requires a detailed numerical analysis. Bitumen layer has been used in the past with varying degree of success in reducing the dragload but the reduction appears to depend on number of parameters. No procedure is available in literature to estimate the dragload when a slip layer is applied on pile surface. This paper investigates performance of two commercially available bituminous coats to reduce the negative skin friction on pile. Direct shear test apparatus was used to model the interface friction between soil and coated pile surface. The lower half of direct shear box was replaced with either a concrete block or a mild steel block representing pile surface. Two types of bituminous coats namely Shalikote and bitumen having penetration value of 30-40 were evaluated in this study. Shearing resistance of pile material-coat-soil is found to be influenced by normal stress, coat thickness, and rate of shear. Laboratory results are compared with published field data where coated and uncoated piles have been load tested.

Jan 1, 2006

By E. Ulrich Klotz

It is difficult to predict accurately the capacity of driven piles in sand. In practice, this uncer­tainty either leads to conservative designs if the capacity is under-predicted, or worse, if the capacity is over-predicted, it can lead to severe foundation problems. One significant possible cause of the problem is that currently available semi-empirical design methods do not capture the fundamental mechanisms that govern the load capacity of driven piles in sands. As part of a recent research project at City University centrifuge tests on a driven model pile in sands have been undertaken. A fully instrumented model pile was constructed and pushed into samples of quartz and carbonate sand thus covering a wide range of mineralogies. Tri-axial tests were used to determine the fundamental patterns of behavior of the sands. This allowed a general framework to be established, in which the in situ stress:volume relationship is shown to govern the capacity of the pile. The paper sets out with a brief introduction of the experimental techniques used in the study. The results of the pile tests are discussed in detail with particular attention given to distribution of the radial stresses along the pile shaft. Existing design methods for piles in sand are then discussed in the light of the new understanding gained from the research, highlighting their deficiencies and suggesting an improved approach.

Jan 1, 2002

By Brian McGlynn

There are many factors that can result in a site characterization being limited. For example, a client may undervalue the importance of a good geotechnical report, or an owner may feel that it would take too much time to perform an appropriate investigation among other reasons. For this project, neither was the case. The challenge was that the construction sequence of work required wick drains to accelerate the settlement of soil that had yet to be placed, resulting in the need to create a wick drain bid package based on unknown settlement parameters. This wick drain project took place in Long Beach, California, at the Long Beach Middle Harbor Re- development. For much of the past decade, the Port of Long Beach undertook a $1.5 billion redevelopment of two outdated terminals to create the Long Beach Container Terminal (LBCT). To achieve this goal, the existing terminals were demolished and the slip that serviced one of the older terminals was designed to be infilled to create the new area that would allow for the LBCT to manage 3.3 million TEUS (a commonly used freight term meaning twenty-foot equivalent unit) of cargo each year. Ultimately, the construction of the LBCT would be performed under multiple contracts to allow the new terminal to begin operation in a phased approach. Menard performed the wick drain installation under two out of three contracts, and this case history focuses on the challenges anticipated and faced under the second of these awarded contracts.

May 1, 2023

By George Onorato, Giovanni Bonita

Deep soil mixing (DSM) has now become a ubiquitous ground improvement technique across the globe for producing soil-cementous materials for many types of complex civil and environmental applications. In the field, the cementation bonds of the soil-cement materials are formed under a confining stress conditions; however, these conditions are generally not considered as most wet grab specimens are cured and tested under ambient atmospheric conditions. This has led to an underestimation of the engineering and mechanical properties of the soil-cement mixed material. This paper presents the preliminary findings of the effect of confining stresses on the mechanical properties of soil-cement mixed samples. This paper discusses the specialized field techniques used for modeling confining stresses during curing and presents the preliminary findings from different soil types. The findings indicate a strength increase within samples cured under a confining stress relative to nonconsolidated samples. The magnitude of the strength increase also appears to be different for different soil types. Finer-grained soils appear to exhibit a larger relative strength increase with confining stress relative to predominately granular soils.

By M. Soranzo

This paper presents a restoration operation of the load-bearing capacities of a deep foundation which did not satisfy the original design conditions. The operation was preceded by a series of tests carried out after construction of the pile foundation. In order to verify the efficacy of the method, both load tests on piles before and after intervention and tests on the material used in underpinning the piles were carried out.

Jan 1, 2010

By Alan J. Lutenegger

A series of tension tests were performed on prototype scale steel pipe piles at two sites to evaluate the influence of scale and pile plugging on the unit skin friction developed in axial tension. The first site consisted of a clean medium dense fine sand above the water table. The second site consisted of a loose silty sand with the water table within about 0.5 m of the ground surface. Pile load tests performed at each of the sites included piles with diameters ranging from 73 mm to 114.3 mm, which may be considered driven "micropiles". At the first site, pile lengths of 6.1 m were used; at the second site, pile lengths of 9.1 m were used. Some of the piles were driven open-ended while others were fitted with a conical tip to form a closed end. During installation, pile plugging measurements were taken on the open-ended piles after each 0.30 m of penetration. The piles were allowed to rest for a period of about 30 days after driving prior to performing the axial uplift load tests to failure. The results indicate that in the medium dense fine sand the unit skin friction developed in tension is dependent on both the amount of plugging that occurs and on the size of the pile, which was not the case for the loose silty sand.

Jan 1, 2000

By Khamis Y. Haramy

Curing temperature, density, and moisture significantly affect the velocity measured in the crosshole sonic logging, the rate of strength gain, and the final strength of concrete in drilled shafts and, thereby, affect their structure capacities. Non-destructive field measurements can enhance the QA/QC program by measuring temperature, density, moisture, and sonic velocity of curing concrete during the construction and curing of drilled shafts. The curing environment can greatly affect the concrete strength, and requires close attention during construction. This article shares the experience with the NDE technology used in the QA/QC program in the drilled shaft construction. To understand the mechanism by which a drilled shaft cures under field conditions, two newly constructed drilled shafts were monitored for up to seven days, immediately following concrete placement using the following geophysical logging methods: a) temperature logging; b) crosshole sonic logging; c) gamma-gamma density logging; and d) neutron-moisture logging. One additional drilled shaft was also monitored to a shorter duration. Temperatures were monitored using the sensor in access tubes and/or thermocouples embedded at the center of a drilled shaft and near its reinforcing cage. For a small shaft under 1m diameter, curing temperatures appeared to peak at 41° ? 68° C at different depths at around 24-hour curing time and decreased to and stabilized at around 23° ? 35° C in 6 days. The shaft curing rate varied with depth, shaft diameter, surrounding geo-material types, and the depth of ground water. CSL logging was performed in one shaft from top to bottom from six access tubes and limited monitoring in another shaft. The velocity increased with curing time till 4 to 7 days, and, at a specific time, the velocity appeared to be inversely correlated to curing temperatures. The gamma-gamma density log (GDL) results from 5 different depths were obtained at a source-detector separation of 355 mm. The average density was found to increase with curing time, but decrease slightly in 3 to 5 days. At a given time the GDL density curves seemed to correlate with the neutron monitoring logging (NML) moisture curve. The NML moisture was monitored from 1st to 6th day after concrete placement. The moisture was highest when surrounded by bedrock, then clay, and sand due to different hydration rates.

Jan 1, 2007

By Renato P. Cunha

The paper presents the results of a comparative and parametric analysis in which a numerical program developed exclusively for groups of deep foundations under general loading (vertical, horizontal and moment loads) was used. This program, developed in the doctoral thesis work of Zhang (2000), extends the finite layer method to accommodate a simultaneous general loading on top of piled raft foundations, allowing the establishment of a coupled relationship between displacements (in all three directions), rotations (in two directions), and external loads. Zhang (2000) has extensively tested and validated this program against well known case histories, but has not applied it to piled rafts overlying unsaturated tropical soil materials. Hence, this paper further explores the applicability of this program by using it to simulate the behavior of experimental field loading tests carried out at the University of Brasilia (UnB) experimental site. At this site, Cunha and Sales (1998) and Sales (2000) carried out several loading tests on small scale isolated rafts (1 x 1m) and piles (L=5m, dia=0.15m), group of piles (4 piles, raft clear off the ground) and piled rafts (1 and 4 piles underneath a raft in contact with the soil). The authors adopt Zhang's program to backcalculate, hence simulate, this series of experimental field loading tests under vertical loading. They also use this set of results to "calibrate" the program for further parametric analyses. The parametric analyses were carried out with different piled raft configurations in this same soil type, trying to evaluate their field behavior under the effect of distinct (geometric) configurations of pile distribution.

Jan 1, 2002

By Joe Harris

Large structures, such as a multistory office building or a large storage tank, are constructed the most economical way possible, which may involve a shallow foundation system placed on native soil or compacted fill material. Over the life of the structure, the foundation system may not perform as originally anticipated, leading to differential settlement. Minor differ- ential settlement is expected; however, settlement that exceeds allotted tolerance can render the structure inoperable. Compaction grouting is a well-known and accepted ground improvement technique that can be used to not only stabilize but relevel multistory buildings and large dia- meter storage tanks. Two projects, each with differing types of structures, were successfully remediated utilizing com- paction grouting as the primary method to remedy settlement.

Sep 1, 2023

By Mitsuhiro Shibazaki

Generally, water-soluble polymers are effective in convergence of water jet ejected from a nozzle as they add viscosity to water. However, excessive additional polymers (added to keep water viscous) could increase friction on the contrary. Therefore, we have totally modified the jetting system from every possible aspect, such as the shape and upstream conditions of a nozzle in order to keep the flow spread to the minimum as stated in my presentation.

Feb 10, 2003

By Shamsher Prakash

Estimation of vertical load carrying capacity of a single vertical pile under earthquake loading is an important task of a design engineer. Lateral vibration of vertical pile is highly influenced by the magnitude of vertical load. Several load reversal, during earthquake loading introduce gap between pile soil interface which reduces its load carrying capacity and increases lateral motion. This paper presents a simple time domain numerical scheme to estimate the lateral pile response, considering the loss of contact of pile at pile soil interface, during impact and earthquake loading. The motion of the pile is limited in the vertical plane. Time domain has been discretised into small intervals. The non linearity of soil properties has been taken into account by discretised Winklers model with Wolfes frequency independent mass spring dash pot coefficient for geometric damping. Suitable software has been developed which keeps track of the load reversal point of each elements.

Jan 1, 1996

By Frank Rausche

Although Quality Control (QC) during construction is preferable for deep foundations, there are many instances when it is necessary to resort to Quality Assurance (QA) methods if, for various reasons, QC is not possible. Non Destructive Testing (NDT) methods for deep foundations are indirect approaches, i.e. in complex situations they do not provide complete information and need to be augmented by additional testing and/or analyses. While the challenges are varied for the different deep foundation types and the different test methods they are the same in many different countries. Experience of the tester is often mentioned as being most important for a successful quality assurance. In addition, reliable testing equipment for the best possible measurements and complete construction documentation for a meaningful data interpretation are minimum requirements for a successful test outcome. Another problem is the widely varying cost of the QA tests. For that reason the specifying engineer or authority has to be aware of what can reasonably be expected so that technically feasible specifications can be written for optimal cost and minimal construction delays. This paper discusses the most common NDT methods with a view on how these methods are applied world wide. It summarizes features of specifications, recommendations for test procedures and advanced analysis methods which can help to overcome uncertainty in the quality assessment of the foundation. Finally, the authors propose a decision tree for various QA methods, deep foundation types and soil properties.

Jan 1, 2008

By H. Mori

This paper describes a new borehole loading test using a self-boring instrument appropriate for dense sandy soils and stiff clayey soils. The results of loading tests for the bearing strata of deep foundations according to this method are also presented. This method has been applied to the study on the settlement behavior of heavy foundations resting on dense sand, stiff clay or soft rock in Japan.

Jan 1, 2010