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By Shyam Chengalath, Johan Jeansson, Magnus Hörman

Down-The-Hole (DTH) drilling usually uses compressed air to power the hammer. However, there are now DTH hammers on the market which instead of compressed air use high pressure water to power the hammer. There are several benefits with using water DTH compared to air DTH, which are discussed in more detail in this paper. From a physics point of view many of the benefits arise from the fact that water is an incompressible media and air is not. Energy consumption is roughly a quarter compared to air, resulting in lower carbon emission and a lower energy bill. In the case of water DTH the water leaving the drill bit in the hole is at a low velocity and ambient pressure. However, with air DTH the air leaving the drill bit in the hole is at a high velocity and high pressure. This means that the risk of damaging surrounding structures in sensitive areas such as urban environments and dams, is greatly reduced with water DTH. In this paper two cases where water DTH is used in jet-grouting applications are discussed in detail. As these cases show there is a clear improvement in productivity when using water DTH hammers.

Sep 1, 2022

By Ross T. McGillivray, David S. Graham, Dan A. Brown, Steven D. Dapp

"The Selmon Expressway includes an elevated structure extending across several miles of weathered karstic limestone geology, and represents a challenge for design because of the high variability of the material and the difficulty in characterizing the strength. The nature of the epikarst in this region of Tampa is such that variability can be extreme within distances of only a few feet. The weathered rock includes extremely soft soil infill within solution features on and within the formation. The limestone is so weathered that coring typically does not yield useful samples for strength testing, and in-situ Standard Penetration Testing (SPT) tests often encounter refusal blow counts. Thus the challenge for foundation design includes two components of reliability risks: the uncertainty associated with the ground conditions at a given foundation location plus the uncertainty associated with the foundation performance at a given location even when the stratigraphy is determined.This paper describes the design approach that has been implemented successfully for two projects at the Lee Roy Selmon Crosstown Expressway (LRS) in Tampa, Florida: the assessment and remediation of the reversible elevated lane (REL) foundations constructed in 2004, and the elevated expressways widening project constructed in 2012. Included in this design approach is a method developed for computing axial resistance in this local geology. Design for axial loading relies primarily on the development of side resistance, which was considered less subject to performance risks than base resistance. The calculation method incorporates a statistical analysis of SPT data, tempered by engineering judgment, to characterize stratigraphy at a given location into either soil, intermediate geomaterial (IGM) or rock.IntroductionThe subsurface stratigraphy of sites underlain by weathered limestone formations can be highly variable with respect to material layer thicknesses and strengths, even over short horizontal distances. This is the case for much of Florida, and particularly the Tampa area. These conditions present a challenging environment for the design of drilled foundations because of the need for a reliable determination of subsurface conditions at each foundation location, as they relate to the expected axial performance. Contributing factors include:"

Jan 1, 2015

By Rajesh A. Vaidya

A large scale piling work is undertaken in India for an important fast track industrial project. Thousands of solid square precast concrete piles are driven to depths of around 50m. Soils encountered are of alluvial origin with very soft clays varying in thickness from 10 to 18m at the top followed by medium dense to dense and occasionally very dense sand, stiff clay and finally dense to very dense sand layer as the founding layer. Recent site grading with around 4 metres thick hydraulically filled river sand necessitated driving the piles to the bottom sand layer to avoid problems on account of negative skin friction and to achieve optimum pile capacity. A process approach suggested by Bell et al (2002) to promote better understanding of the pile behaviour, pile capacity, and parameters assumed at design stage for static capacity and for wave equation analysis is followed with an aim to bring in effective economy in terms of pile length and pile installation speed. Soil investigation work is also undertaken in stages to cut down pile wastage. A judicious combination of PDA and static pile load tests is followed. Pile Driving Analyser (PDA) tests at end of driving and also at various stages of recovery of pile capacity are carried out to understand the pore pressure dissipation phenomenon. The paper attempts to present some of the valuable experiences that would go to establish precast pile as a very effective alternative to driven cast-in-situ piles and bored piles which are very common in this part of the world despite their limitations in terms of economy, speed and certain geotechnical aspects.

Jan 1, 2007

By Jeffrey R. Hill

This paper discusses the use of micropiles for the rehabilitation of the following two structures: the Milwaukee Auditorium Theatre, in Milwaukee, Wisconsin, and the Cupples Ballpark Lofts, in St. Louis, Missouri. The paper focuses on the similarities and differences of the remediation techniques used for each structure. The discussion highlights the method of attaching the micropiles to each respective structure. Generally the paper discusses the micropile installation at each project with supporting photos, figures and data. Load testing at each project is also discussed, including the comparison of load test results for each project. The paper will focus on the load testing program at the Milwaukee Auditorium Theatre where high capacity micropiles were designed and tested as friction piles founded in stiff clays and end bearing micropiles in dolomitic limestone. The results of the test were used to determine if the micropiles on the project would be installed as end bearing or friction bearing elements. Strain gauges were used in addition to conventional deflection vs. load data for the Milwaukee Auditorium Theatre project. Other aspects of the paper will include the differences in design methodology for end bearing micropiles in massive dolomitic limestone vs. design in softer, weathered limestone.

Jan 1, 2008

By Ed Revoort, Robert Schippers

In Rotterdam in the Netherlands the project ‘De Zalmhaven’ is being developed. The project consists of the realization of houses, parking facilities, two residential towers of 70 m and a residential high rise of 215 m. An artist impression for the project is given in figure 1. For the high rise a new development in the use of large diameter, drilled piles with a steel casing has been successfully utilized. In this article the installation method of 65 m long steel drilled piles in two consecutive sections is presented. The settlements for the building (and the influence on its surroundings) have been analyzed in detail using 3D Finite Element calculations, which will also be discussed. Finally there is focus on the results of settlement measurements carried out during construction in relation to the settlement prognosis.

May 1, 2022

By Edwin W. Hickey

This paper briefly discusses the geologic conditions in South Florida relative to the design, construction, and performance of deep foundations. The subsurface conditions in this area are unique in that the rock layers are highly porous and often very soft, and are sandwiched between layers of typically loose, uncemented quartz fine sands. Due to the high porosity of the Miami Limestone, 4-inch diameter rock coring is often required to obtain intact samples, and dewatering of excavations is sometimes difficult or impossible. The sand layers, typically tens of feet thick, are very loose to loose in relative density and have been the cause of unexpected large, deep foundation settlements. The engineering properties of the various geologic formations are discussed, along with typical deep foundation types used in the Miami area prior to and after 1980.

Jan 1, 2003

By Lois G. Schwarz

I did not make studies about this parameter but I can say that some researchers recommend using low C3A cements to repair masonry mortar in order to reduce a possible combination with sulphate that can be present in old mortars.

Feb 10, 2003

By Paul M. Schuman, Alessandro Bertero, Giuliana A. Zelada, Sharon G. Cranston

Many jet grouted columns were recently installed to create a jet grout-treated soil foundation for an earthen embankment used in a large shoreline stabilization project in the Mystic River in Charlestown, MA. A physical test program was used to determine whether the jet grouting parameters the Contractor selected would meet the design requirements given the local soil variability, including soft river sediments and organic soils. The presence of hydrocarbons encountered in the marine sediments during the test program caused concern that the design strength could not be achieved. The published literature discusses the environmental aspects of jet grouting with hydrocarbons. The literature did not include many studies of the effect on jet grout-treated soil strength for the types and concentration of hydrocarbons encountered on this project. The grout mix, air pressure, and number of passes of jet grouting were varied in a second field test program to determine jet grouting parameters needed to achieve the design strength of columns with hydrocarbons. A geo-probe study was performed to identify the type and concentration of hydrocarbons on the site. With few exceptions, the quality control core samples from the production columns met the design requirements with many strength values far exceeding the design strength. This paper presents the data, and reviews the lessons learned. PROJECT BACKGROUND The Charlestown Bus Garage, located in Cambridge, Massachusetts, is a Massachusetts Bay Transportation Authority (MBTA) bus maintenance facility located on the Mystic River. The site was home to a coal gasification facility before it was developed by the MBTA as a bus garage in 1978. A deadman-anchored steel sheet pile bulkhead wall installed along the Mystic river on the east side of the site supports the site grade at about El. 11 ft (NAVD 1988) (Figure 1).

Jan 1, 2019

By Rae Mackay, Kaveh Ranjbar Pouya, Ali Tolooiyan

"A major part of Melbourne’s central business district is underlain by a very soft silty clay deposit known as Coode Island Silt (CIS). Due to the low strength of CIS, most construction in the region is based on pile foundation systems. Traditionally, the design of pile foundations is mostly based on empirical and analytical methods. However, numerical methods such as Finite Element Methods (FEM) can be utilised for more accurate estimation of the bearing capacity and deformation of pile foundation systems, especially in complex loading scenarios. Unfortunately, no systematic effort is made yet to calibrate a realistic nonlinear constitutive model to describe the geomechanical behaviour of CIS in a numerically based solution. Among the nonlinear constitutive models, the Hardening Soil (HS) model is an advanced hyperbolic model which accounts for the nonlinearity of stress-strain relationship as well as the stress dependency of the soil stiffness. In this study, the HS model is calibrated based on laboratory tests performed on CIS. Also, to validate the accuracy of the calibration, the wellknown cavity expansion theory is employed to model the CPT cone tip resistance (qc) in CIS, and results are compared against the measured CPT qc profile at the field.INTRODUCTIONA large percentage of world’s coastal areas are covered with soft marine clay deposits. Having very low shear strength and high compressibility, the alluvial deposits are known as one of the most problematic soil layers for the design and construction of infrastructure facilities. A major part of Melbourne’s central business district is underlain by a very soft silty clay deposit known as Coode Island Silt (CIS). Basically, there are two main solutions for construction in such weak soil conditions. One is the use of pile foundations transferring the applied load to deeper and stronger soil layers, and the second one is to employ ground improvement techniques such as using deep soil mixing columns to improve the bearing capacity of the soil. In both cases, a practical geotechnical design should incorporate both stability analysis and deformation analysis to achieve a cost-effective and reliable solution. Most of the classic solutions for stability analyses such as limit equilibrium analysis disregard the stress-strain relationship of the soil for the sake of the simplicity (Chen, 2007; Sokoloviskii, 1965). In a similar simple approach, most of the past studies of deformation analysis have been established on the basis of linear elasticity. However, it is well recognised that the soil stress-strain behaviour is highly nonlinear even at very small strains (Burland, 1989). Hence, for a precise deformation analysis of the foundation of important geotechnical structures, the application of advanced nonlinear constitutive models is extremely beneficial. Precise deformation analysis is essential as geotechnical designers have to predict the displacement of geotechnical structure and the adjacent soil as well as the induced displacement and forces to adjacent structures. This issue is more highlighted recently in the analysis, and design of highly important infrastructures as geotechnical engineers are facing new challenges in the analysis and design of infrastructures in congested areas. Rapid population growth, especially in the major cities all around the world necessitates the design and construction of more integrated infrastructure facilities. Consequently, geotechnical engineers should employ more advanced design approaches to address the new challenges in geotechnical engineering practice. Complicated geometries, different loading scenarios and the application of nonlinear deformation models which is believed to be essential for a precise deformation analysis, necessitate the application of numerical methods to satisfy most of the design requirements."

Jan 1, 1900

By Nikolas Schmitz

For today’s construction industry, large-diameter piles are common practice, as they are more competitive than drilling a larger number of smaller piles. More and more piles are installed by drilling rigs, replacing the installation by hammer, vibrators or caisson. Equipment capabilities and technics with rotary drill rigs are highly developed, but very costly and time-consuming when it comes to rock drilling, large diameters and deep foundations. Pile top drill rigs (PBA), based on reverse circulation drilling (RCD) technology, overcome these challenges and are an efficient solution for large diameter drilling (0.6 m to 8.0 m/19.7 ft to 26.3 ft) and drilling depths of up to 500 m (1,640 ft.)in various geological conditions onshore and offshore. The paper will explain benefits of RCD technology and prove this with figures from the Mumbai Trans Harbour Link project.

Nov 1, 2022

By Frank Haehnig

Ground freezing is a technique which is used more and more in tunnelling under complex ground conditions. This paper will present three case studies which highlight different aspects of the ground freezing technique when applied in urban environment. The first project is the City-Tunnel in Leipzig, Germany, which is being built beneath the central station and which is the largest ground freezing project currently under construction in Germany. The second case study is part of the North-South-Line project in Amsterdam, Netherlands where ground freezing will be carried out to al-low the TBM drive through old wooden foundation piles. The freeze tubes for this project will be driven using Horizontal Directional Drilling (HDD). The last project is the Hallandsas Tunnel Sweden where the ground freezing equipment has to be installed against high water pressure. The paper illustrates that ground freezing can be implemented in difficult ground conditions such as soft ground, highly fractured rock and high water pressure. The case studies highlight the importance of good workmanship. With the increasing numbers of large tunnels being constructed in difficult ground conditions the paper concludes that the complex case studies presented will be-come more representative for future tunnel projects in urban environments.

Jan 1, 2008

By Victor Li, Joley Lam

"INTRODUCTIONJacked piles are piles that are pressed into the ground, usually by hydraulic jacks. For this reason, jacked piles are also known as pressed in piles. Jacked piles are mainly used for the following applications.• Underpinning worksJacked piles have been commonly used for strengthening the foundation of existing structures. In pressing the pile into the ground, the hydraulic jacks will jack against existing pile caps or ground beams that support the structure or against a steel frame connected to the floor slabs or structural walls of the structure. The self weight of the structure provides the reaction force for pile jacking. Jacked piles used for underpinning works usually have lower design ultimate capacities, typically less than 2000 kN (225 tons).• New foundationsJacked piles can be used to support new structures. A heavy pile jacking machine is employed to provide the reaction force for jacking the piles into the ground.• Retaining structuresJacked piles can be installed at close spacings to form a retaining wall. For relatively large and easily accessible sites, the piles can be installed using a conventional pile jacking machine. For sites that are smaller and are more difficult to access, a more compact patented equipment called the Silent-Piler developed by Giken Seisakusho Co. Ltd. in Japan can be used.Jacked piles have several distinct advantages. The vibration and noise induced during pile jacking are minimal. Jacked piles are 100 percent proof-tested to a load level equal to the maximum applied jacking force. The pile jacking machine can also be treated as mobile kentledge for static loading test. In this article, discussion will focus on jacked piles used for supporting new structures.HISTORICAL DEVELOPMENTThe People’s Republic of China (PRC) is perhaps one of the earliest countries in which jacked piles were used as new foundations. Jacked piles had been installed in the PRC since the 1960s. The capacities of jacked piling machines used in the country are usually in the range of 3000 to 6000kN (337 to 675 tons). High capacity jacking machines with a capacity of 9000 kN (1000 tons), presently used by the construction industry in Hong Kong, were also manufactured in the PRC. There are also plans to produce machines with a capacity exceeding 10000 kN (1125 tons). It was projected by Wang (1999) that jacked prestressed spun concrete piles would become one of the most popular pile types in the PRC in the 21st century."

Jan 1, 2004

By Steve Davidow, Ashely E. Evans, Peter M. Kandaris

"Annually thousands of deep foundations are constructed across North America supporting high voltage transmission line structures. However, a recent state of the practice survey by the Deep Foundation Institutes’ Electric Power Systems Foundation Working Group discovered that the electric power utility industry lacks consistent foundation design guidelines. The survey identified a wide variability in design assumptions, a minimal understanding of risk based analysis, and a need to standardize design methodologies. This paper summarizes the state of practice in electric system foundation design and proposes a framework for risk-based foundation design by accounting for uncertainty from both loads and resistances. Loads derived from electric system codes do not necessarily provide a compatible level of reliability for the design of foundations, as they are a mixture of probabilistic and deterministic values. Load uncertainty is derived from variability in weather conditions, structural models and material properties, typically accounted for by code derived overload factors. Resistance uncertainty arises from variability in natural soil properties, resistance models, subsurface construction techniques, material sampling methods, and limited observations. A consistent methodology is offered relating nominal resistance capacity (strength) to structure loads and service state criteria. Discussion also includes the need for risk-based assessments to account for non-structure load influences (fluvial loads, scour ground loss, liquefaction, etc.).INTRODUCTIONNearly 40 years ago the Electric Power Research Institute (EPRI) embarked on a major research effort to optimize reliability and economics of transmission line foundation design. Strategies focused on improvements in design models, site characterization, exploration strategies and testing to reduce uncertainty and variance in analysis. Transmission line engineers realized that safety and reliability advancements in design based on probabilistic approaches, with a focus on the unique nature of transmission line, could better control risk and cost.Some transmission line professionals took full advantage of these advancements, particularly where research led to improved software and models. Yet, even after two decades of extensive research, by 1995 the industry still had made little progress in changing design habits. The majority of designers were still characterizing sites via deterministic methods, using loads that may or may not relate to a consistent probability of occurrence, and applying a traditional global factor of safety approach (Phoon, et al. 1995). The following two decades have seen even greater developments in software and reliability-based analysis methods, but old habits seem to die hard as recent surveys show less than half of design professional quantitatively assess risk in their design process."

Jan 1, 2017

By Narong Thasnanipan

Performance of diameter 1.5 m toe-grouted bored pile founded at depth 44 m in sand-gravel formation of Chiang Mai City is presented in this paper. Toe grouting was applied by using tube-a-manchette method. Effectiveness of toe grouting was observed from the standard penetration tests conducted immediately below pile toe through grouting pipes at two stages, prior to grouting and three weeks after completion of grouting. Improvement of pile end resistance by toe-grouting is demonstrated with a series of back analyses carried out by load-transfer method employing hyperbolic transfer function. Construction experience of large diameter deep-seated bored piles in multi-layered subsoil and practical aspects of toe-grouting are also briefly discussed.

Jan 1, 2002

By A. Partos

It was decided to build a fourteen-storied office building over a six-storied garage and a four-storied office building. The high vertical and horizontal loads required foundations on rock approximately 18m below street level. Drilled piers (caissons) were selected. Eight caissons (1.98m diameter) were installed through the six-storied garage and four caissons from a temporary deck at the location of a former two-storied building. Excavations were done by the slurry method. Proof testing of rock was done before construction by test borings and during construction with a core barrel of small diameter. Quality control measures included telecommunications between ground crews and the equipment operator on the garage roof; records of field observations and testing of bentonite slurry and rock; and a continuous evaluation of all information. Instruments were installed in one caisson to monitor load distributions and curing of concrete.

Jan 1, 2010

By Jesús E. Gómez

A total of 260 micropiles were installed as part of a retrofit effort for two existing bridges. The micropiles consisted of hollow core bars installed under limited headroom conditions. Of the total number of micropiles, 180 were installed in submerged sand and 80 were installed in stiff, silty clay. The micropiles were drilled using a lean cement grout which was re-circulated for de-sanding and re-use. Final grout was injected upon completion of drilling to the design tip elevation. The micropiles were subject to a rigorous quality control that included grout quality testing and proof-testing of each production micropile. This paper presents a description of the procedure for installation and quality control of the micropiles. The successful proof-testing of all the production micropiles showed that hollow core bar micropiles can be used effectively in granular and fine-grained soils. Hollow core bar micropiles offer particular advantages when installed in submerged sand formations with respect to other traditional micropile types. The results of the proof load tests are presented in a companion paper.

Jan 1, 2007

By Douglas G. Baker, Jason K. Braund-Read, Megan R. Sheffer

"Mica Dam, owned by British Columbia Hydro, is an 820 ft high earthfill embankment dam that was completed in 1973. The dam consists of a thin central impervious till core supported by upstream and downstream compacted sand, gravel and cobble shell zones, founded on bedrock and valley bottom alluvium deposits. In 2012, a project was started to install new piezometric instrumentation within the dam’s foundation and downstream shell zone.Deep drilling in large embankment dams is very difficult and requires careful planning to select a methodology capable of reaching the target locations, while ensuring that no damage is done to the surrounding dam fill zones. At Mica Dam, the drilling could only be carried out from the Dam Crest and drillholes had to be carefully oriented to avoid intersecting any existing dam instrumentation. The drilling work therefore required angled drillholes, at depths of up to 855 ft, through heavily compacted sands, gravels and cobbles, and to significant depths below the standing water table.During the planning stages for the Project, in early 2013, the preferred drilling method was selected and a drilling contractor was engaged for the drilling work. Critical dam safety concerns were identified and addressed during the design stage of the Project with the drilling contractor, so that risk mitigation measures and response plans could be effectively developed.This paper explains how background information and prior drilling experience influenced the final design and implementation of the drilling techniques used in 2013 to successfully drill the deep holes and carry out the piezometer installations in Mica Dam. Drilling procedures, instrumentation design and installation methods, as well as risk mitigation measures, are discussed."

Jan 1, 2017

By Remco Offenberg, Marcel Bielefeld, Martijn van Delft

The question of the continued suitability of existing foundations arises when the function of the superstructure changes. This can occur when the superstructure is replaced or when the existing structure is expanded, leading to higher loads on the existing foundation. Quite often it is a challenge to define the suitability (with respect to integrity, bearing capacity or both). The lack of information on the existing foundation (such as pile dimensions, installation records, original soil investigation, design calculations, etc.) makes it frequently seemingly impossible to assess whether the foundation or foundation elements can be re-used. The paper outlines the tools available to an engineer to evaluate existing foundation piles for potential re-use. The paper illustrates the application of these tools through a few case studies from The Netherlands, including the evaluation of a 400 years old bridge foundation to address increasing traffic loads.

May 1, 2022

By Roderic A. Ellman

The new Woodrow Wilson Bridge (WWB) will replace the existing bridge over the Potomac River to connect Alexandria, Virginia to Prince Georges County, Maryland. The new WWB will extend approximately 1.1 miles across the river, with a 367-ft long bascule span in the main river channel where the water depth is about 36 ft. The subsurface soil profile consists of up to 50 ft of a soft organic silty clay layer that is very vulnerable to scour, underlain by a deep deposit of hard sandy clay. Foundation construction in the Potomac River required the use of cofferdams to allow structural concrete work to be performed in the dry. This paper will the present the types of cofferdams used to construct the foundations for the WWB replacement project. The bridge is primarily comprised of fixed spans in relatively shallow water and a bascule span over a navigation channel in relatively deep water. Foundation construction included the installation of 48" to 72" open end steel pipe piles and cast-in-place concrete pile caps. To achieve the desired bridge appearance, pile caps were required to extend below the water surface and below the existing river bottom in shallow water locations. Conventional steel sheet pile cofferdams with tremie concrete seal were used to construct fixed span, shallow water piers. Selection of deep water bascule span foundation cofferdams was governed by several factors including contraction scour, environmental considerations and cost. Potomac River cofferdams, i.e., relatively shallow depth cofferdams that are supported by the foundation piling were selected. This cofferdam system provided a shallow profile which minimized contraction scour and the amount of filling in the river. Design issues include load selection and cofferdam stability in very soft alluvial soils. Construction issues include erection sequence, tremie concrete mix design and placement procedures.

Jan 1, 2005

By Robert J. Carle

This paper reviews a variety of highway structures which have been built using steel sheet piling as the permanent structural elements of bridge piers, abutments and wingwalls. Those structures built over the past 20 years in Europe include major highway bridges over railroads, highways and waterways in both urban and rural locations. Most highway structures built in the United States using steel sheet piling have been limited to secondary roads in rural locations. The main thrust of this paper is the presentation of various design concepts for highway structures which utilize steel sheet piling. The main purpose is to challenge the profession to move forward from this conceptual presentation and to develop the details necessary to provide safe, cost-effective structures which go well beyond the scope of those being built in the United States today.

Jan 1, 1989