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By A. B. Cook

The South African socio-economic history started with pastoral and agrarian communities which had low levels of industrialization and small needs for energy. The discovery of diamonds (in the Northern Cape in 1867) and of gold (in the Transvaal in 1886) heralded economic and industrial development, with a concomitant demand for energy. The energy needs of the fledgling mines, and mining towns, were met by the combustion of wood, cut locally, or by coal, hauled laboriously from the primitive collieries, and sold to the mining companies and townships at high prices.

Jan 1, 1994

By P. F. S. Jackson, A. Strasheim

In the survey "Analysis of South African raw bullion" the distribution of trace elements within the bullion have been shown to be distinctively dependent on the extraction process. In general the amalgamation process produces the more impure bullion with respect to trace elements. Some chemical and physical explanations are given for the differences that have been observed in the raw bullion as received at the Rand Refinery. The value of the spark source mass spectrographic technique in the study of the elemental impurities in bullion is demonstrated.

By B. R. Broekman, D. W. Penman

SYNOPSIS This paper traces the developments in flotation practice at Anglovaal's Prieska Copper Mine, with em¬phasis on the depression/deactivation of lead and zinc. A depressant system was devised to accept feed material that was once regarded as untreatable. Of particular interest is the long-term downward trend of concentrator working costs in real terms. This trend follows the classic Experience Curve, which relates production costs to cumulative experience. It is felt that the experience-curve concept has important implications for the mining industry in general.

Jan 1, 1991

By B. C. Alberts

This. paper indicates how the South African Iron and Steel Industrial Corporation Limited (Iscor), as a major consumer of raw materials, determines the tonnage and quality of essential raw materials required to satisfy an increasing demand for steel and how this led to the establishment of a coal mine with a highly sophisticated beneficiation plant in the Waterberg coalfield, near Ellisras in the Transvaal. The planning of the project, with specific reference to the limited reserves of metallurgical coal in South Africa, the quality and quantity of the coal to be produced, and the way in which the project was managed is discussed briefly.

Jan 1, 1982

By J P. van Dyk

The dramatic strengthening of the rand against the dollar as well as a decline in quantity and quality of locally available concentrates have had a dramatic impact on Zincor?s operations during the previous two years. Zincor has responded with the implementation of a number of technical improvements to the process to decrease cost and increase revenue and plant flexibility. Among the initiatives is the pre-leaching and pelletising of the zinc concentrate, de-bottlenecking and process improvements in the leach and purification circuits, the introduction of cathode washing and automated cathode stacking in the cell house and the installation of a new furnace to produce pre-alloyed jumbos. This paper will describe these initiatives and others that Zincor have recently taken to stay competitive in changing global base metals market.

Jan 1, 2005

By J. N. van de Merwe

CONTRIBUTION BYH. WAGNER AND T.T. OZAN The paper by Dr J.N. van der Merwe makes an important contribution to the design of bord-and-pillar workings in the Vaal basin. It has been recognised for some time that the strength of coal seams in the Vaal basin is markedly lower than that of coal seams in other coal-mining districts in South Africa. However, there was insufficient data to quantify how much weaker the extensively jointed coal the Vaal basin is. A number of recent pillar collapses that occurred at Sigma colliery, the only remaining underground colliery in the Vaal basin, provided Dr Van der Merwe with an opportunity to make this assessment.

Jan 1, 1993

By L. C. Woollacott

Some of the factors that may influence the reliability of a consistent material balance derived from plant data were investigated, data taken from a sampling of the Iow-grade tin-flotation circuit at Rooiberg A Mine being used as the basis for the investigation. The importance of subjecting a calculated balance to a thorough analysis of its sensitivity to erors in assay and flow rate measurements is highlighted. Several simple guidelines are derived from the analysis of the Rooiberg data, and these appear to be generaly applicable to process-evaluation exercises and to the technique used for the smoothing of material balances.

Jan 1, 1987

By E. J. Magri, R. M. Murray

This paper describes the application of linear programming to the monthly 'set up' planning of stopers' sections on two gold mines. On one of these mines, the purpose of the exercise was to maximize the total stoping production (measured in centares per month). On the other mine, the maximum stoping contribution (rands per month) was required. Maximization was to be achieved through improved planning, independently of the various other productivity improving activities that were taking place at the same time. The results to date show that, when linear programming is used, an average increase of about 9 per cent in stoping production (or contribution) can be obtained for these two mines.

Jan 1, 1978

By W. J. Murray

Tests were conducted during the middle of this year to evaluate techniques and the equipment used in a novel continuous mining system for use in narrow reef tabular orebodies. Equipment was designed and supplied to test a mechanized drilling rig, a selection of rock breaking techniques and an integrated rock removal system, mounted on a self-advancing reciprocating flight conveyer. As the rock breaking techniques do not depend on the use of large quantities of conventional explosive the systems and equipment employed here have the potential to run continuously for 24hours per day. Whilst the tests carried out use simple prototype equipment employing established technologies, the long-term objective remains the use of sophisticated machinery capable of running continuously and un-manned, only interrupted by brief service intervals. Keywords: Hydro-fracturing, Rock breaking, Low energy, Propellant, Non-explosive, Safety, Continuous mining, Rocksplitter, Boulder buster, Ro-bust.

Sep 1, 2001

By R. J. Dippenaar

In his inaugural lecture (delivered in Afrikaans at the University of Pretoria on 16th February, 1995), Professor Dippenaar defends his doctrine, philosophy, objectives, and methodology, as was required of a newly appointed professor in the days of old. Briefly, he recounts the growth and achievements of the Department of Material Science and Metallurgical Engineering at the University of Pretoria; he sketches its strategic guidelines and the obstacles encountered; he outlines the opportunities for the metallurgical industry in South Africa and the need for environmental control; and he describes how modeling techniques, together with expert systems, can aid both the industry and the community. He ends on an optimistic note, saying that his Department will continue to strive to transform adversities into opportunities, and to give its students a view of new horizons beyond the foundations laid by their teachers.

Jan 1, 1996

By J. Meintjes

The measures taken by Rand Carbide Limited from the 1950s to 1976 to control dust emission from the electric furnaces at its Witbank factory are described. A new design of furnace for calcium carbide followed by a dry-fabric filtration plant for the furnace gases was not successful in arresting the dust. A 131 m chimney commissioned in 1968 effectively dispersed the dust-laden gases from both carbide and ferrosilicon production and so brought considerable alleviation. In 1974 a bag-filter dust-collecting plant was successfully commissioned on a 6 MV.A carbide furnace, and this was followed in 1976 by a bag-filter plant on a 46,5 MV.A ferrosilicon furnace. The company has spent considerable effort and money over two decades in trying to combat dust emission, but eventual success had to await technological development.

Jan 1, 1978

By R. P. H. Willis

This paper describes the economics of backfilling, hydro-power, and mechanization when they are combined in an integrated stoping system. These three technologies have been shown to be viable, and the mines of the Gold Fields Group are introducing backfilling where the depths exceed approximately 2000 m below surface and in other highly stressed areas. addition, a number of mines are installing hydro-powered systems, and the first trackless stope within the Group may soon be a reality. The main emphasis in the paper is placed on the quantifiable effects of trackless stoping, including a basic risk analysis by use of a spreadsheet model. It is concluded that a substantial decrease in working costs and an increase in revenue are possible, resulting in a marked increase in working profit.

Jan 1, 1989

By S. Nana, M. B. Cortie

Duplex stainless steels containing high levels of manganese and copper and lower-than-normal levels of nickel were produced and evaluated. The experimental alloys containing 3 per cent copper by mass could not be successfully hot-rolled. Alloys containing less than 2 per cent copper could be hot- and cold-rolled without difficulty. The wrought experimental alloys that contained copper were found to offer some advantages over the 2205- type duplex stainless steel in sulphuric acid at 52°C. Resistance to pitting attack was governed primarily by the chromium, molybdenum, and nitrogen contents, and one of the experimental alloys was superior to the 2205-type alloy in the ferric chloride test. It is concluded that manganese is a useful substitute for nickel in duplex alloys, but that further work is required before the present alloys, or variations of them, could be commercially viable.

Jan 1, 1993

By A. J. Jager, J. A. Ryder, M. U. Ozbay

This paper deals with procedures used for designing pillar systems in hard-rock tabular mines operating at shallow depths, typically less than 1000 m. A comprehensive review if current practice identifies four types if pillars, namely non-yield, yield, crush and barrier pillars, and the main principles for designing these pillars are outlined. It is shown that the current design methods for pillar systems in South Africa are mainly empirical, each mine developing its pillar-design methods based largely on practical experience. This results in varying pillar layouts, even between neighbouring mines, despite similarities in geology, and depth if mining. It is suggested that some current layouts may fall short if being the best as regards safety, the maximum safe extraction percentages, or flexibility in accommodating future mining scenarios in deeper or otherwise different geological conditions.

Jan 1, 1995

By P. Stevenson

Correlations for the critical velocity needed to hydraulically convey particles in horizontal, or near-horizontal, pipes are either explicitly dependent upon the shear stress imparted by the fluid upon the surface of the particle bed, or require a velocity and hydraulic diameter. Often such approaches are modified to account for pipe inclination by the introduction of simple factors. However, we assert that the physics that underpins the hydraulic conveying of particles in steep pipes (such as a directionally drilled oil well) is dissimilar to that which governs particle behaviour in horizontal pipes. In steeply inclined systems, a sliding sediment induces an upward counter flow and hence an autogenous contribution to the shear rate. The physics underpinning particle hydraulic conveying in steep systems is explored using the separation results of Laskovski et al.10

Jan 1, 2007

By T. N. Huffman

Ancient mining and Zimbabwe T. N. HUFFMAN*. Ph.D. (Illinois) (Visitor) Ancient gold mining and Zimbabwe have been commonly associated for over a hundred years, either in terms of an exotic colony for gold export or as an African state based on the East Coast trade. The stratigraphy and radiocarbon dates from Zimbabwe and the known sequence for the Rhodesian Iron Age demonstrate that Zimbabwe was built after AD. 1000. A review of the evidence for ancient gold mining shows a similar antiquity, and a complementary rise in prosperity in Arab settlements on the East Coast indicates that gold was not extensively mined until the eleventh century. Large quantities of imported articles at Zimbabwe indicate the extent of trading during the fourteenth and fifteenth centuries, and the origins of Zimbabwe probably lay in an overflow of wealth from the gold trade during the twelfth and thirteenth centuries. Zimbabwe was abandoned by the sixteenth century because of environmental factors.

Jan 1, 1974

By Y. Zhen, N. Topliffe, G. Shou

The typical service life for a long distance slurry pipeline is15 to 25 years. Determination of wear rate for a pipeline could have a high economic impact on the pipeline project. Wear is a combination of chemical corrosion and mechanical abrasion. The contribution of each factor has to be determined project by project. Normally, chemical corrosion dominates the pipe wear in fine slurry pipelines. These pipelines have been designed with a velocity between 1.5 m/s and 2.5 m/s. Solids are suspended with high homogeneity across the pipeline section. Bottom wear is not much greater than the top wear and not sensitive to velocity. The wear pattern in the pipeline transporting medium coarse solids, such as milled ore and tailings, is different. Wear concentrates on the bottom of pipeline and the outer bends, and is more sensitive to flow velocity. Wear distribution along the pipelines is similar.

Jan 1, 2007

By C. L. Workman-Davies

Noise is a form of pollution arising mainly from the activities of man. One such activity is mining, in which man, as in many of his other activities, uses machinery of various kinds to achieve safe, healthy, and economic production. Trackless mining makes use of an advanced state of technology over that required In traditional mining methods. One of the advantages of the former, as distinct from any disadvantages it may have, is a reduction in noise levels, the number of people exposed to noise, and the duration of their exposure to noise. This paper briefly examines why noise is a problem and what various countries are doing about it in terms of standards, codes of practice, and regulations. It also investigates the extent to which noise is a problem in mining and how trackless mining alleviates this problem. The question is then posed as to whether South Africa is not setting too high a standard at this stage of its national development by comparison with what is being done by other, more-advanced countries.

Jan 1, 1989

Now a new generation of computerized drill rigs has been launched and they are based on modern standard PC-computer technology. The rigs have been well embraced by the market and more than 100 units have left the assembly line. The new generation has taken a quantum leap forward with respect to drilling accuracy, logging capabilities, reduction of manpower in some types and serviceability compared to the previous generation of drill rigs. The Can bus technology, well proven in the automobile products, is the backbone in the new generation control system of Atlas Copco. The short-term development is now focused on establishing this new automation platform on other product lines of Atlas Copco products. The long-term objectives is to offer the mining industry Atlas Copco products with one common automation platform. Essential for Atlas Copcois to contribute to the work with the on-going Data Exchange standard between mining machines and mining computer systems (IREDES). Our belief is that an accepted standard will make mine automation programs affordable for a wider base of the mining industry, because of the possibilities to a cost effective integration of different equipment with a minimum of system integration problems and machine specific interfaces.

Sep 1, 2001

By A. Ball

This paper addresses the need for a unifying model that will permit the selection and design of optimum materials for a given wear situation. With this objective in view, the characteristics of the various forms of abrasive, adhesive, and erosive wear are described in terms of localized stress, strain, strain rate, and frictional heating. The measured performance of a variety of metallic, ceramic, and polymeric materials and coated or surface treated materials are described briefly. These results were obtained under conditions of dry-particle abrasion, abrasion in conjunction with corrosion, cavitation erosion in liquids, erosion by particles in low- and high-velocity gas streams, and erosion by particles in a liquid stream. Electron microscopy was used extensively, together with microhardness profiles, in the determination of the modes of material detachment and the underlying deformations and structural changes. As a result of the experimental work, a model based upon a critical strain to microfracture is presented. The microstructural features and materials properties that determine wear resistance are discussed.

Jan 1, 1986