Search Documents

Secondary steelmaking (or ladle metallurgy) has been developed as a post- steelmaking ladle treatment to produce steel of superior quality. Its rapid growth has resulted from quality improvements, productivity increase, operational flexibility and process route economics. Advances in secondary steelmaking are very impressive during the past decade, and many commercial systems have been developed for performing one or more of the following unit operations: degassing, atmosphere regulation, reheating, refining with synthetic slag, rinsing gas treatment, injection of solid materials and alloying. The metallurgical requirements imposed by the current competitive steel market include more precise analysis tolerances, minimum level of detrimental elements, improved cleanness, demanding service performance and better processability. In most cases, these requirements could only be realized by the application of appropriate secondary refining facilities. Continuing developments in simplicity of design, cost advantage, quick cycle time, improvements in peripheral services such as refractories, instrumentation and in-situ analysis, extensive exploration of new applications, and the use of computer, can be expected. An exciting future is predicted for the widespread adoption of secondary steelmaking to perform most of the major refining functions over a variety of steel quality. It will also become a vital link in the total steelmaking process for production of tonnage steel at the large integrated steelworks and the mini-steelmills.

Jan 1, 1986

By KeBler H-W, Seeliger A

Vibration analysis for diagnosis of machines is a powerful instrument for condition monitoring. Especially for diagnosis of antifriction bearings various equipment and techniques have been developed and are available. The envelope analysis is the most reliable method for bearing diagnosis. Different bearing failures lead to different patterns of the envelope spectrum. Checking the amplitudes of characteristic bearing frequencies is mostly not sufficient for a reliable diagnosis. Therefore human experts compare the pattern of the spectrum with typical patterns of bearing defects. In this paper a diagnosis system is presented which imitates this action of human experts. Using a neural net the system not only distinguishes typical bearing defects but also detects unbalance, beating of disengaged machine parts and other kinds of machine failures.

Jan 1, 1995

Faced with rising costs and lower metal prices, several Ontario base metal sulphide mines have changed their method of mining to vertical crater retreat mining. This is a bulk mining method that utilises large diameter holes and mines successive cuts remotely by blasting and cratering the bottom of the drill holes. The orebody is mined from the bottom up. The method in turn has required a change in materials handling to cope with the greatly increased productivity.   This paper presents an overview of vertical crater retreat mining in the Sudbury area using examples from several producing mines. The paper reviews the history of vertical crater retreat mining, various methods of applying vertical crater retreat layouts, the development of in-the-hole drills capable of drilling the large diameter holes required, methods of explosives loading and blasting to achieve the required cratering effect, methods of ground support including backfill placement, and the ore loading equipment presently being utilised including remote control load-haul-dump units and continuous loaders.   The safety aspect of vertical crater retreat mining has been of concern, and was the focus of a provincial inquiry. The benefits in improved safety are demonstrated through an analysis of various records kept by the mines and provincial agencies.   Future trends can now be envisaged, particularly in relation to deep mining. Some experimental work which could have practical applications, is described.

Jan 1, 1989

Over the 20 years to 1990 the Australian mining industry, presently worth some $A60 billion, generated a negative real rate of return (McDonald, 1992); not surprisingly under-performing the returns from bonds and industrial equities. Over this same period more than $A70 billion was invested in expanding the Australian mineral industry.

Jan 1, 1993

By Johnson D. P, Beamish B. B

The northern Bowen Basin has a very large resource of coalseam methane gas-in-place - 136 TCF(7ohnson and White, 1988). The gas is pipeline quality, being 98-99 per cent methane with traces of carbon dioxide and higher hydrocarbons. The largest resource of natural gas within the coalseams of the northern Bowen Basin is contained in the Moranbah Coal Measures (75 per cent). The next most important resource is in the combined upper Fort Cooper (16 per cent) and Rangal (nine per cent) Coal Measures. The far northern parts of the basin have low gas contents due to the combined effects of limited extent of the coal measures, shallow depth and low rank. Reserves per well are more than double that of the best coalseam methane wells in any basin in the United States. In some areas of the Moranbah Coal Measures, the gas-in-place estimates exceed 225 million cubic metres per well (80-acre spacing). A distinction is made between resource base, as determined from this basin assessment, and the deliverability potential. Parameters used to estimate gas-in-place (coal area, thickness, density, rank and depth) can be adequately extrapolated from areas of high- to low- data density. Parameters affecting methane production (permeability, gas depletion factor and critical desorption pressure) cannot be generalised. Exploration and development programs must rapidly develop a predictive capability for these factors, on a local scale, through geological modelling and confirmation drilling.

Jan 1, 1991

By Paine G. G

The measurement of the fragmentation size distribution of a blast muckpile can be achieved directly by screening the entire muckpile. Screening of muckpiles in a production operation is generally not practical due to the logistics and time involved moving large volumes of rock through a screening plant. An indirect technique to assess blast fragmentation size distributions has been developed. This technique uses photographs of the blast muckpile taken at intervals during the excavation cycle. The images from the photographs are input to desktop computer software via a digitiser tablet. The software compilates the rock fragment sizes and calculates a size distribution. This paper discusses the technique and subsequent data analysis. Examples of the application of this technique for the assessment of comparative blast performance are given.

Jan 1, 1990

The ownership, policies, organisation, structure, market, financial considerations and communications of a large resource project vary significantly through its discovery, feasibility, development and production phases. The extent of these changes, from discovery in 1957 through to 1979, is examined for the Mt. Newman iron ore project in the Pilbara region of Western Australia and some of the factors that influenced it are detailed. This shows that only some of the influences are under the control of the mine owner/operator, despite their significant impact on the returns for the massive capital invested. The effect of the general business climate on the various phases is also examined.

Jan 1, 1980

Jan 1, 2004

By Chen J, Zhu D

A detailed study on oil agglomeration of fine metal oxide particles is presented in this paper. The major content embraces several aspects which may possibly reflect the current trends in oil agglomeration such as the effect of chemical and physical parameters, the activation of target minerals and the deactivation of gangue particles, the mechanisim of bridging liquid and the kinetics of oil agglomeration process. Systems of ilmenite-feldspar, manganese dioxide - quartz were seperated successfully through oil agglomeration followed by decantation or flotation technique respectively. A triple mixture of vandium-bearing titanomagnetite ilmenite and feldspar was processed satisfactorily using a composite technology: oil agglomeration-decantation-magnetic concentration.

Jan 1, 1993

By Grace NC, Lightfoot BW

Small scale trials of the smelting of a copper concentrate in the Sirosmelt submerged lance reactor are described. Pellets of concentrate were dropped into the reactor while injecting air-rich mixtures of oil and air through a lance into a bath of matte overlain by slag. This produced a discardable slag and a matte which was converted in sequential stages in the same reactor to white metal and blister copper. Difficulties were encountered in determining the end points of the converting stages but control techniques were developed to allow successful operations producing blister copper. Deportments of minor constituents of the concentrate to slag, matte,metal and fume for the three stages are reported and possible applications are Discussed.

Jan 1, 1980

By Luke K. A

Pressure on production at New Zealand China Clays has led to the development of a dewatering control loop for fine halloysite china clay. The development was based on the analysis of data from the automation of plate and frame filter presses. The analysis of the data has led to process changes, and the ability to quickly solve dewatering problems. As a result of control in the dewatering circuit press times have reduced on average 117% and output has increased proportionally.

Jan 1, 1989

By Glastonbury J. R

Commercial operation of the Sherritt Gordon process in Australia for the leaching of nickel sulphides has promoted an investi- gation of the factors which influence extraction kinetics. This portion of the investigation has been directed towards the physical and chemical nature of the concentrate and the physical evi- dence of the mode of extraction. Details of the particle size distribution, mineral composition and chemical composition are given. The dis- tribution of various minerals in different size fractions and magnetic fractions is discussed. An electron microprobe was used to determine the composition of individual grains in the concentrate. The solid residue from an ammonia oxi- dation leach was subjected to microphotograph- ic examination, X-ray diffraction analysis and scanning by an electron microprobe. Clear evidence was obtained for a shrinking core mode of kinetic extraction with an amorphous iron oxide product layer contrary to previous reports that the latter is pseudomorphic with the original mineral.

Jan 1, 1973

BHP Minerals Ltd operates an open cut iron ore mining operation on Koolan Island, off the coast north of Derby in the Kimberley region of Western Australia. The mine comprises a number of pits, the largest of which is situated adjacent to the coast on the southern side of the island. The lowest bench is currently at RL +2 m, and the mine has planned ultimate depth of RL -82 m. Mining has already extended below the pre-existing water table level, and below mean sea level. In 1984, an extensive program of drilling, geophysics and test pumping was instigated to evaluate the aquifer hydraulic properties and the nature of the groundwater flow regime. With the aid of computer modelling, predictions have been made of the likely dewatering and depressurization requirements, and a conceptual pumping and drainage system has been designed.

Jan 1, 1986

Minerals similar to the indicator minerals used in kimberlite exploration are widespread in the Cainozoic alkali basalts of north Queensland. Magnesian ilmenite, pyrope garnet, chrome diopside, chrome spinel, phlogopite and zircon were recovered from most of the localities examined. The occurrence of these minerals creates significant problems when indicator minerals are used for diamond exploration. Basaltic ilmenite is visually similar to kimberlitic ilmenite. Untransported grains are rounded and have pitted surfaces. Basaltic ilmenite grains often have exsolution lamellae and reaction rims of titanomagnetite. Although kimberlitic and basaltic ilmenite are chemically similar, basaltic ilmenite grains are usually less magnesian than their kimberlitic counterparts. Basaltic ilmenite contains very little Cr203. Pyrope garnet occurs as megacrysts and in a variety of xenolith lithologies in north Queensland basalts. Most basaltic garnet is Cr-poor and comparable with kimberlitic garnet from Groups 3 and 5 of Dawson and Stephens (1975). Wine-purple, chrome-bearing garnet is common in kimberlite but rare in basalt.

Jan 1, 1984

By I Taylor, M Nugus, C Gordon

Resource estimation and selective mining of structurally complex, high nugget orebodies presents a major challenge to the Mine Geologist. At the Golden Pig BIF-hosted gold deposit in Western Australia, an estimation method has been developed that replaces an assay-based resource estimate with one based on mineralisation intensity. Subjective coding of the mineralisation intensity has a more robust connection to local grade than drillhole assays. Indicator variograms of the five mineralisation codes are well structured with anisotropy directions similar to observed structural controls. The proportion of each mineralisation code is estimated and a weighted average of the average grade of each code calculated for a block. Initial validation has shown that the model is a good predictor of the mineralisation intensity, and the application of appropriate local average grade for each mineralisation code gives a reliable block grade estimate.

Jan 1, 2003

A modular computer-based monitoring system for mines is dis-cussed. The system consists of the following modules : production moni-toring system HADES, methane monitoring system CMC, seismoacoustic and seismometric systems SAK and SYLOK, communication systems. The system enables one to compose flexible,` economic structures according to the specification of a mine. Application of microcomputer-based monitoring and control systems in coal preparation plants also is discussed.

Jan 1, 1985

Integrated geological interpretation of aerial photographs and Landsat images revealed that the gold mineralisation at Kyauk Pahto took place in a narrow zone of tension fractures within part of a previously unrecognised dextral wrench fault system. The latter is the wider manifestation of the well known Sagaing (right-lateral) strike-slip fault which has a length of more than 1 000 km, and it demarcates the boundary between the Indo-Australian and Asian plates. A subtle, right-handed kink affects the full width of the Sagaing Wrench-fault System at about the latitude of Kyauk pahto, and the extra dilatancy imposed on the tension fracture zone facilitated episodic ingress of mineralising hydrothermal fluids by "seismic pumping".

Jan 1, 1987

The techniques originally developed to process digital images of Mars, later gained widespread acceptance when applied to Landsat data: they are now making a significant impact in fields of geology outside remote sensing. The three ingredients of success are seen to be firstly, the perceptual attributes of image displays and the use of colour; secondly, the absolute ability to register data from a variety of sources; and thirdly, the speed of specialist "interactive" digital image display systems. The future lies in further exploiting these attributes through a Geographic Information Systems (GIS) approach to data handling, integration and display.

Jan 1, 1986

The geology and mineral deposits of the West Pilbara Goldfield are described and comparison is made with the Pilbara Goldfield,, In the West Pilbai'a Goldfield two adjacent environments are represented by a predominantly clastic succession and a predominantly volcanic succession. These two successions are lateral equivalents and lithologically they are similar to the classical successions at Warrdiwdbna and Mosquito Creek. How- ever, no evidence of a significant erosional break has been found. It is suggested that the Archaean rocks of: the Pilbara Block represent a single geosynclinal cycle, which culminated in orogenesis, within which-local disconformities have been developed in various places: and that the sub-Mosquito; Creek unconformity at Eastern Creek may be the most widespread of these disconformities, Widespread evidence of'preconsolidation movement, aid the intrusion of igneous rock into. unconsolidated sediment, suggest that tectonism and igneous activity began at a very early stage, This was localised along lines of fracture in an unidentified basement.,.Moveme.nt was primarily vertical and persisted into the older Proterozoic, The sediments were enriched in metal by vulcanicity, chemical sedimentation, and possibly detrit`1' contribution. Diagenesis and metamorphism caused the remobòliyation of the metallic constituents of igneous and sedimentary, rocks which were then localised-in loci of dislocation-formed both before and after consolidation.,.. . . , . .

Jan 1, 1964

Precious metal mineralization at the North Arm goldfield in SE Queensland occurs in the Triassic North Arm Volcanics, a sequence of andesite to rhyolite, pyroclastic and epi- clastic rocks deposited in a continental envir- onment. This unit displays a well-defined fracture system on Landsat imagery, including several arcuate structures which may represent former calderas. Two of the latter are associ- ated with zones of hydrothermal alteration, breccias and anomalous precious and volatile metal values. At the North Arm prospect, alter- ation is zoned from outer propylitic into exten- sive sericitic, although K-feldspar alteration is prevalent in the rhyolite. A zone of advanced argillic alteration is also present at Mt. Ninderry, SSE of North Arm. Alteration involves depletion of Na, Ca and Sr, and vari- able enrichment of S, As, Au, Ag, Hg and Mo. K and Rb are strongly enriched in K-feldspar altered zones. Precious metal mineralization occurs in veins, stockworks and hydrothermal breccia zones, and pervasive low grade Au-Ag dispersion is found throughout the sericitic and K-feldspar altered rocks. Veins and brec- cia interstices contain abundant quartz (common- ly banded), minor pyrite, calcite and sericite, with traces of silver grading to electrum, frei- bergite, naumannite, allargentum, marcasite, chalcopyrite and sphalerite. Mineralogical and geochemical characteristics are consistent with that found at volcanic-hosted epithermal precious metal deposits, particularly with the low-sulphur/adularia-sericite type.

Jan 1, 1987