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By Robert Hopler

RBH Note: The Illinois Powder Manufacturing Company was established in 1907 and was acquired in 1957 by American Cyanamid. The latter company left the explosives business in 1969.

Jan 1, 2010

By Michael M. Jackson

"The mining industry has for some time compared explosive energy requirements to theresults obtained using ANFO. Drill patterns, powder factors, and explosive bulk strengthshave all been developed based on the detonation characteristics and blasting resultsexhibited by ANFO. However, there are some mining applications where the use of ANFOcan cause over_blasting if loaded to acceptable collar heights or surface breakage problemsif collar heights are reduced. A specialized, low strength, low density water gel explosivehas been developed that has loading densities in the range of 0.4 to 0.7 g/cc. The uniquecharacteristics of the low density water gel explosive is that the explosive can beformulated with a range of available bulk strengths while maintaining excellent detonationsensitivity for use in applications involving ore/waste control, restricted blast patterns,small bench heights, etc. The"

Jan 1, 1993

By Dr. Anthony J. Konya

The modern era has seen a boom in virtual training platforms. This study details the effectiveness & applicability of online training in comparison to in-person training for the drill & blast industry.

Feb 1, 2020

By Anderson Meireles, Vladimir Carrasco, Carlos Feliciano

Adopting new technology in drill and blast requires a structured implementation process, as it represents a significant change in a traditionally conservative industry. It involves addressing initially unknown implications. As the problem is not yet acutely felt, developing a market strategy must be approached from the customer’s perspective, considering how the product can optimize their activities or enhance flexibility. To achieve this, it is essential to have a comprehensive understanding of the context of the customers identified in the deployment process pipeline. This paper discusses aspects of introducing wireless initiation technology - the initiation of primers through a magnetic field without physical connections - in Brazil. Additionally, it presents a case study of the application of a structured process of sales with purpose in an underground mine. By identifying key opportunities that were highly profitable for the client, the necessary awareness was created, leading them to recognize the technology as an enabler for exploring their mineral deposits in a new way which allowed a successful change management process. Based on the applicable technique, a preloading project was developed to maintain inaccessible areas with high-grade precharged with the area loaded with wireless primers acting as a temporary pillar and controlling dilution throughout the orebody. Once the excavation of the stope was completed, the pillar was successfully blasted and the material - once considered lost in the original plan as a rib pillar - was recovered after serving its structural function. Through this method, the metallic recovery of the stope increased without dilution losses. Demonstrating economic viability and stablishing the previously unknown technology as a strategic tool for optimizing stope recovery.

Jan 21, 2025

By Sandra Penttinen

There are several ways to get a positive reaction from abutters to blasting projects. When you need to enter structures to conduct a blast-blast inspection, the impression you make on the structure owner must be positive from the very start. Your public relations with neighbors is the key. The purpose of all communications with persons residing near planned blasting operations is to educate structure owners as to what will take place during the blasting operations, to explain that safe blasting practices will be followed and vibration and airblast limits will be imposed to protect surrounding structures from damage. Once access into structure is obtained, the structure owner can be shown, by careful documentation, all existing cracks and defects in the structure prior to blasting and construction. The objective of your visit and all communications is get your foot into the door and win the confidence of the structure owner so that he or she understands blasting will not compromise the structure.

Jan 1, 2005

By Carlos Agreda

A general review of the comminution theory and also the general differential equation of the comminution are described, analyzed and discussed in order to be applied to rock blasting. Some size distribution functions are reviewed and discussed to determine which of them represents better the cumulative low size distribution F(x) as a function of the nominal particle size (x), for the rock blasting fragmentation. Based on the mathematical comminution model before presented a formula to calculate the burden (B) is developed and discussed.

Jan 1, 1994

By Francisco Leite, Tomi Kouvonen, Bianca Saraiva, Vinicius Miranda, Auã Oliveira

One of the main challenges facing mining engineers is to draw up a plan that can be implemented in a timely manner, taking into account the operational variability of the mine’s production processes. These plans are often drawn up based on deterministic modelling (provided there are a set of known inputs that will result in a single set of outputs), when in truth we are talking about stochastic events (the cycles involved behave like random variables and their nature may be studied and reproduced). The result of using this kind of methodology can lead to non-optimized intuitive choices, which may harm the long-term targets defined by the planning team. Based on this principle, this document investigates the simulation of the rock fragmentation process in an open pit mine to assess the stochastic behavior of the loading and haulage operating cycles. The data assessed by the simulation process were the total costs of these operations in function of the powder factor. Based on a sample set data items, it was possible to check the probability distribution of the event as a Poisson distribution, applied to the loading and haulage cycles. The simulation consists of the repeated sequenced reproduction of these events (Monte Carlo simulation), in order to find the configuration that best fits the loading and haulage operations. By integrating these systems, it was possible to better understand the influence of the blasting in these operations, and as such to reduce the associated costs.

Feb 6, 2023

By Kenneth Eltschlager

The Surface Mining Control and Reclamation Act of 1977 requires that blasting be conducted so as to prevent injury to people and damage to public or private property. The three adverse effects are flyrock, ground vibrations and airblast. Blasting close to people frequently results in complaints of annoyance or damage. Federal and State personnel are responsible for evaluating the validity of the complaint. The elements to be evaluated include: reviewing blast logs, inspecting the mine, inspecting the house, measuring ground, air and structure vibrations, and predicting vibration levels. Computer spreadsheets, with their graphical capabilities, will be used to show how data can be cross tabulated to verify data accuracy. Complete statistical analyses of vibrations require more powerful software to make vibration predictions. Once all available data are gathered and verified, a decision on the complaint can be made.

Jan 1, 2001

By Greg Quinn

After a long week of work in Colorado Springs this past July, I was looking forward to flying home to start a long anticipated family vacation. As I grabbed my seat on the plane, a man sitting next to me innocently inquired, to the row as a whole and not to me in particular, “I wonder what the weather will be like in Phoenix”? To most people, this is a common (maybe the most common) topic of casual conversation. To a meteorologist that just dealt with six thunderstorm delays at a major golf event over 4 days, well, lets just say the smirk on my face said it all. After giving my flight mate a detailed forecast and a short explanation on why I would know such information, I sensed, correctly, the inevitable follow up question was coming. “Why would you need a meteorologist at a golf tournament?”

Jan 1, 2012

By J. P. Proulx, Richard O’Meara, Ruilin Yang

A blast optimization project was carried out at an Open Pit Metal Mine using the Multiple Blasthole Fragmentation (MBF) Model and the Multiple Seed Waveform (MSW) blast vibration model. The aim of the project was to optimize rock fragmentation of the ore blasts to significantly increase metal recoveries while keeping the blast vibration levels at the highwall under control. The project also examined the blasts in the waste rock using the Fragmentation model to expand the blast pattern and select economical explosives for drill and blast cost savings while minimizing any adverse effect on the dig rates. Two sets of near field signature blasthole tests were conducted in both hard ore and relatively soft waste rock. The information from the near-field signature blasthole vibration was used as input to both the MBF and MSW models, as site specific geological information interacting with blasting. The implementation of the full blast design is also input to the MBF and MSW models. A production blast for each rock type was monitored for blast vibration and rock fragmentation. The full blast information and the blast results are used to calibrate and validate the models. The Fragmentation and Vibration model were established for the two rock types at the mine. At each site the Fragmentation modeling was conducted in parallel to the Vibration modeling to ensure blast vibrations were under control while the rock fragmentation was improved. The Fragmentation MBF and MSW are each an integral part of the blast optimization tool. Various scenarios using different explosives, hole delays and blast patterns were modeled for rock fragmentation and blast vibration. The recommendations from the modeling project were to be field trialed at the mine. The implementation of the recommendations was expected to help the mine significantly in terms of the mining economics, and high wall stability and safety.

By J. Schoonover, A. Moore

In the explosives industry, individuals face a multitude of hazards while working in mines, quarries, and construction sites. Safety becomes an ever-present driver as companies attempt to control costs, promote quality service and products, and grow business all while ensuring employees return home safely every day. One of the most challenging hazards that threatens the goal of absolute safety is flyrock. Ensuring that a blast does not result in rock leaving the blast area, thereby creating a danger for personnel in the vicinity, can be complicated due to the multitude of factors. Shot design, geology, operational procedures/techniques, explosive products, security plans, communication methods, and drilling practices can all adversely affect the safety of individuals helping execute a blast through an increased risk of flyrock. Flyrock can also pose a major threat to the public and other non-blasting personnel in proximity. Like many other industries encountering various challenging hazards, the explosives industry has recently adopted innovative technologies to help mitigate the risk of complex hazards such as flyrock. Specific applications of Unmanned Aerial Vehicles (UAVs), commonly referred to as drones, employed in the explosives industry can help reduce the likelihood and severity of a flyrock incident. This paper explores a case study and theories of how the integration of drone technology within blast security plans, mine planning, blast design, design auditing, and blast area clearance procedures can help to decrease the risk of a flyrock event through the provision of data and information previously unavailable. Multiple opportunities exist during a blasting operation to gather data using drone technology. It is these data-gathering opportunities that can be leveraged to be maximally equipped for the mitigation of flyrock. Better data from drones can be sourced and used in security plans and clearance measures as well as utilized during mine planning and blast design. Increases in the quality and quantity of information during these crucial steps of blasting has proven to be an effective way to increase the peace of mind for explosive end users. This peace of mind, along with design flexibility and adherence to performance, is why the integration and utilization of drone technology is key for effective flyrock risk reduction

Jan 1, 2024

By Norman Paley

A blasting project was undertaken at the Teck Alaska Red Dog Mine in 2005 to 2007 to determine the extent that using electronic detonators could increase Semi-Autogenous Grinding (SAG) mill throughput. The results of that project were reported at the 2010 ISEE Annual Conference. This paper is a postscript to that project and provides the fragmentation resulting from the implementation of a 15% pattern expansion using electronic detonators.

Jan 1, 2012

By Ravi Sahu, Kris Jeremiah

This paper aims to study the benefits of using Post Processed Kinematics(PPK) surveying methodology combined with Drone photogrammetry to achieve highly precise positioning (X, Y, Z) of drill holes based on the drill pattern and to highlight innovative workflow of transmitting the drill plan to smart drills for accurate drilling.

Feb 1, 2020

By Walt Meglasson

The Kaiser Aluminum Company Smelter, one of several in the Pacific Northwest, was built in 1942 and operated by the Olin Company during World War II and then purchased by Kaiser Aluminum after the war. At its height, the facility employed over 350 workers and was capable of producing 73,000 tons of aluminum per year. It was closed in 2000 through a combination of rising electrical and labor costs, and the inability to compete with more up-to-date foreign facilities.

Jan 1, 2008

By C. Zuniga, S. Combrinck, C. Peters

Agnico Eagle Gold have partnered with Enaex Australia at their Fosterville gold mine to leverage a combination of drill and blast technologies to optimise underground development mining. The mine is the first site globally to collaboratively develop and trial Enaex SWIFT electronic development detonators, which utilise a novel approach to the user interface, simplifying implementation and enabling the benefits of electronic initiation without the complexity of a conventional system. This has been combined with the use of a Sandvik 422i smart jumbo, and the Enaex underground emulsion charging unit with the capability to tailor the delivery of explosives as required and report on a hole-by-hole basis. The combination of these technologies enables full engineering oversight of the development cycle, in turn enabling optimisation of this process in a historically conservative application. The methodology for leveraging these technologies is to bore a controlled and defined blast pattern through using a smart jumbo, load the blast holes utilising lace loading to deliver a desired quantity of ammonium nitrate emulsion per hole, with the ability to reduce chargeweight for perimeter control, and utilising Enaex SWIFT electronic detonators with flexible template type pre-defined delays to initiate the blast holes. Subsequent to firing and excavation the performance of the blast in fragmentation, advance efficiency, and overbreak and underbreak is measured and reviewed. This is then used to optimise the development cycle and apply to other parts of the mine.

Feb 6, 2023

By J. Sigler

A series of small scale tests have been performed to establish the effect of powder factor and initiation timing on the grindability of rocks. The blasts were performed in high quality granite blocks, which were cut from stone prepared by dimensional stone quarry operations. Three different types of granite were tested. The charge configurations included detonating cord placed in five holes with water as a coupling medium or concentrated charges of equal mass, placed in the same number of holes, fully stemmed or air decked. The powder factor was varied from 0.4 to 1.2 kg/m3. Typically all charges were detonated simultaneously; however, in some experiments, detonation waves collided in the middle of each borehole and in others a small delay was used between charges. All fragments were collected and screened, and drop weight impact tests were performed on selected size fractions, using different impact energy, to calculate the resistance of the rock to impact breakage. The work index of some of the blasted samples was measured using a standard Bond mill arrangement. The experiments generally showed increased softening of the rock with powder factor, which appeared to be the dominant factor. Charge configuration as well as in-hole collisions of detonation waves affected the initial fragmentation but had little effect on the impact breakage of the samples.

Jan 1, 2008

By A. Lindo, M. Held

The formation of NOx fumes is an undesired occurrence and is dependent on a variety of variables. Methods for detection of such fumes with blast analysis tools are available using color schemes for grading, but no quantification tools to measure concentration and cloud totals exist today. In cooperation with DIRS (Digital Imaging and Remote Sensing Laboratory) at RIT in Rochester, NY, Austin Powder has been looking for methods and techniques to identify and quantify total amounts of NOx by capturing cloud activity via a video feed from a drone in combination with measuring NOx and subsequent cloud modeling (i.e., plume segmentation). To accurately measure fume events, Austin Powder and the RIT team have been collaborating in performing small scale blasts at an Austin test facility and then transferring knowledge learned to full scale blasts at customer sites. The collected data will allow to identify any relationships between the total amount of explosives used and the quantity of NOx produced. The analysis of the total amounts of NOx and identification of blast areas those fumes originate from will help to better understand key factors that contribute to their occurrence as well as to quantify the severity of such events. By quantifying the magnitude and concentration of fumes generated by non-ideal detonations, the blasting technique can be optimized to minimize unwanted environmental effects and improve public perception of blasting as a necessary component of societal progress

Jan 1, 2024

By Ben Barrett

Dangerous goods, known as hazardous materials in the USA, are subject to special controls during transport to ensure the safety of the public. Dangerous goods are divided into nine classes, and Class 1 is devoted to explosives. Unlike storage or manufacturing, explosive transportation crosses the political boundaries of localities and nations, and its regulation must be centrally managed to avoid duplicate costs of complying with multiple regulations. Additionally, the transport of dangerous goods occurs by four different modes – highway, rail, vessel and air. While each mode has differences which must be addressed, the fundamental principles of classification, packaging, hazard communication and documentation remain the same. When a shipment travels by multiple modes and across borders, consistent regulations become paramount to cost efficiency. This is a common occurrence in the growing global economy.

Jan 1, 2010

By Jorge Alvarez

In a large-scale open-pit mining operation, continuous efforts are made to control damage to the slope walls. An essential tool in this effort is determining the PPVc (critical peak particle velocity) in areas of interest. By knowing this value and generating criteria, drilling and blasting designs can be established to reduce vibrations that affect wall construction. It is crucial to understand that the PPVc changes as different mining phases develop, especially due to exploitation on the benches, which leads to vertical inherited damage. Therefore, it is imperative to regularly update the PPVc based on field tests that provide accurate data. With this information, vibration damage criteria can be established, and drilling and blasting techniques can be designed to minimize the impact on the remaining rock mass. This document presents a methodology for generating scaled criteria that best represent the reality of the rock mass.

Jan 21, 2025

By Dale S. Preece, Ruilin Yang

"Air-decking has been used frequently in blasting for many decades. It has been asserted that an air-deckcan alleviate excessive shock pressure from the detonation of a charge thereby producing better energy distribution in a blast overburden, for example. Research on air-decking has been active and various theories have been postulated that mostly support the effectiveness of air-decking for improved blast efficiency."

Jan 1, 2017