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By B. Zongwane, A. T. Visser

In surface mining operations, ultra-heavy trucks operate on haul road networks which are typically from 10–40 km in length. Road networks for these vehicles have historically been designed and maintained empirically, relying heavily on local experience. Whilst it is possible to construct amine haul road that requires no maintenance over its service life, this would be prohibitively expensive, as would the converse but rather in terms of vehicle operating and maintenance costs. An optimal functional design will include a certain amount and frequency of road maintenance which can be planned, scheduled and optimized within the limits of required road performance and minimum vehicle operating and road maintenance costs. For existing mine haul road networks, which may not be optimally designed and maintained, the problem of identifying existing deficiencies, quantifying their impact and assigning priorities within the constraints imposed by limited capital equipment and manpower is problematic. This is reflected in the fact that most surface mine operators agree good roads are desirable, but find it difficult to translate this into an effective road maintenance system. The aim of this paper is to present a road maintenance management system which utilizes on-board truck diagnostic data in conjunction with computer-based truck dispatch systems. Through a comparative analysis of the various haul road maintenance systems available to a mine, a condition-triggered road maintenance system is introduced. System architecture, evaluation of real-time data, event trigger level determination, specific condition signatures and real-time rolling resistance calculation are discussed. Finally the event, activity, transaction and notification system is portrayed in conjunction with the determination of key productivity indicators and benchmarked road and truck performance. Keywords: Haul road, maintenance, surface mining, rolling resistance, truck haulage.

Sep 1, 2001

By L. M. Falcon

Cassiterite is considered to be the only economically significant tin mineral in the earth's crust, and in its purest form has a tin content of 78,6 per cent. South Africa has limited deposits of the mineral, and by its exploitation contributes about 2 per cent of the world's production. This paper gives a brief history of tin mining in South Africa, which dates back almost 3000 years. Over the intervening years, many tin-mining operations have flourished and as quickly disappeared. At present there are only three tin mines in operation, and a description is given of the methods of mining, concentrating, and smelting that are used. The properties and uses of tin are listed, together with relevant statistics.

Jan 1, 1985

By M. U. Ozbay

This paper presents an overview of the research that has been carried out to improve the understanding of the fracture processes occurring in rock under high levels of stress. The onset and growth of fractures are studied by means of laboratory model testing, and the results obtained are used in the calibration and validation of the numerical model DIGS, which is based on displacement discontinuity. The results obtained so far have shown that, while there are overall similarities between the experimental results and the numerical simulations, improvements to the experimental procedures and the DIGS are required for a detailed mechanistic understanding of shear-band orientations and extension fractures.

Jan 1, 1996

By A. R. Barnes, C. W. P. Finn

The prereduction and smelting characteristics of UG-2 ore were studied and compared with those of Winterveld chromite ore. The UG-2 ore proved more reducible, and substantial prereduction (over 70 per cent reduction after 30 minutes at 1250oC) was obtained. No difficulty was experienced in the production oh high-carbon ferrochromium alloy containing 48 to 50 per cent chromium. Calculations of the energy balance show that UG-2 chromite has lower total energy requirements (both on the basis of unit of ferrochromium produced and of total chromium content). More than 50 per cent of the energy required for reduction can be supplied outside the smelting furnace.

Jan 1, 1983

By E. J. Magri, R. M. Murray

This paper describes the application of linear programming to the monthly 'set up' planning of stopers' sections on two gold mines. On one of these mines, the purpose of the exercise was to maximize the total stoping production (measured in centares per month). On the other mine, the maximum stoping contribution (rands per month) was required. Maximization was to be achieved through improved planning, independently of the various other productivity improving activities that were taking place at the same time. The results to date show that, when linear programming is used, an average increase of about 9 per cent in stoping production (or contribution) can be obtained for these two mines.

Jan 1, 1978

By A. P. W. Briggs

Difficulties with the screening of large volumes of pulp to remove plus 600 /km material before the adsorption circuit and to retain plus 20-mesh carbon in the adsorption contactors have largely been solved, with the result that the plant can now handle its design throughput. The elution and electrowinning processes have been modified to simplify the circuit, but the regeneration of carbon remains unsatisfactory. The production of fine carbon in the plant can lead to increased gold losses, and this carbon must be collected and treated. Collection methods for fine carbon and some indications of the quantity of the carbon and its gold values are given.

Jan 1, 1983

By I. V. Samarasekera, E. B. Hawbolt

A review of recent work being conducted at the university of British Columbia on the modeling of the microstructural evolution during the hot rolling of steel is presented. A mathematical model of heat transfer was developed to describe the thermal field in a slab during rough and finish rolling. The model for rough rolling, discussed in this review, also simulates the growth of oxide scale on the slab surface. To quantify the heat transferred from the slab to the work rolls, instrumented samples of MSI3O4 L stainless steel, 0,05 per cent carbon steel, and 0,05 per cent carbon steel with 0,025 per cent

Jan 1, 1995

By R. J. E. Stewart

Another very successful evening meeting was organized by the Johannesburg Branch of The South African Institute of Mining and Metallurgy on 20th November, 1990, when Mr R.D. MacPherson, General Manager of Richards Bay Minerals, gave a presentation on the Richards Bay operations. The function was held in the Ballroom of the Johannesburg Country Club, and the very high attendance (some 250 people) was indeed a reflection of the high profile of the subject mater. It was also a fitting reward for the efforts of Mr MacPherson and his team, who spent a considerable amount of time and effort traveling the country to present 'the other side of the story'.

Jan 1, 1991

By F. W. Petersen

For the past thirteen years, the Universities of Cape Town and Stellenbosch have hosted an annual symposium to discuss topics relevant to mineral processing. Since 1987, this Symposium has been held under the auspices of the Western Cape Branch of the South African Institute of Mining and Metallurgy, and has become one of the main events on the national conference calendar. In 1989 and 1993, the symposia took the shape of international conferences. This year the 13th Annual Mineral Processing Symposium was organized by the two universities, the Cape Technikon, and the local branch of the South African Institute of Mining and Metallurgy, and was held at the Van Riebeeck Hotel in Gordon's Bay.

Jan 1, 1994

By P. Smit

Health hazards of South African . mIne water by P. SMIT, M.B., Ch.B., D.T.M.H., D.P.H. (Visitor) The water supply in South African mines is not as good as most mining engineers would like to believe, nor is sufficient care taken to ensure the safe dispensing, transportation, and consumption of water. As long as cases of dysentery and typhoid continue to occur in large numbers, it can be assumed only that the water supplies are not safe, or that the water-dispensing methods are poor. A dual water supply is a real health hazard. The ideal water supply is a single safe source for human consumption and industrial use.

Jan 4, 1977

By A. B. Stewart, I. J. Barker

Traditionally it has commonly been believed that the only problem with inductive reactance in a submerged-arc furnace is that it leads to difficulties with the electricity supply as a result of the Iow power factor. This paper sets out to show that inductive reactance can also give rise to the following problems in the metallurgical operation of a furnace: (i) dead and live phases (fairly well known in openarc furnaces), (ii) lack of sensitivity to electrode movement, (iii) interactions between electrodes. These problems increase with increasing inductive reactance relative to resistance, and thus they increase with furnace size. Each of these effects is discussed in detail, and suggestions are made for their alleviation.

Jan 1, 1980

By M. G. Atmoret

It seems to me to be particularly appropriate that this topic should be discussed at the first prize-giving function of this kind. As you know, this presentation of awards to young mining engineers and metallurgists is to be an annual event, and never before in the dynamic and rapidly changing climate of the South African metallurgical industry has it been more necessary for young, and perhaps older, practitioners to consider the future of their profession and their role in the industry. I look forward with interest to the time, five to ten years from now, when I shall recall my crystal-gazing of tonight to see how far wrong I have been.

Jan 1, 1977

By R. C. Urquhart, W. P. Channon, D. D. Howat

Discussion: The mode of current transfer between electrode and slag in the submBerged-arc furnace by w. P. CHANNON, R. C. URQUHART, and D. D. HOWAT J. MEINTJES I have read the paper with much interest, and I should like to make a few observations. (I) The experimental work deals with resistance heating by an electrode immersed in a slag... AUTHORS' REPLY We thank Mr Meintjes for his critical analysis and helpful comments arising out of his study of our paper. Possibly we should emphasize at the outset that our experiments all related to the conditions in which the lower portion of the electrode was immersed in molten slag. We believe, however,

Jan 12, 1974

By M. C. van Blerck

This paper reviews the current mining taxes in South Africa, discussing the recommendations of the Mantis Technical Committee, the measures already implemented, and the future outlook. It is concluded that the tax burden imposed on individuals and on the corporate sector should be reduced, and that the taxation of al economic sectors should be neutral. The reforms implemented in 1989 and 1990 are expected to continue, and it is thought that, if the State commits itself to tax neutrality and reduces the ordinary rate of company tax to 40 per cent, the rate of mining taxes will also be lower. Ring-fencing is expected to be reduced further and the rules for capital safe-havens to be refined.

Jan 1, 1990

By G. P. N. Venter

A method of evaluating the possible effect of an industry on the environment is presented, and the method is illustrated by its application to a hypothetical problem. An analysis is offered based on an actual survey of four industrial sites in the Lydenburg area of the eastern Transvaal. The survey showed that there is a high incidence of potentially unfavourable conditions, and there is a distinct possibility that a topographically induced eddying motion will extend over the town and the industrial sites. This moving air could entrap air pollutants, resulting in high concentrations of pollutants over the town. It is concluded that none of the sites is suitable for industries that pollute the atmosphere.

Jan 1, 1978

By M. Timucin

High-temperature phase relations in the Pb-PbS system were established by the quenching of samples equilibrated in evacuated and sealed silica capsules. The liquid-miscibility gap seen in some previously published phase diagrams was not observed. The thermodynamic activities of PbS in liquid solutions of this system were derived at 1473 K from the isopiestic equilibration of samples belonging to this solution series with Cu2S-PbS melts of known PbS activities. The behaviour of Pb-PbS melts was found to be compatible with a subregular solution model. This model also made it possible to obtain an analytical liquidus for PbS that was in excelent agreement with the experimental determination.

Jan 1, 1988

By G. J. McDougall, M. J. Nicol, O. L. Wellington, R. G. Copperthwaites, R. D. Hancock

X-ray photoelectron spectroscopy showed that the adsorption of gold cyanide on carbon in the presence or absence of electrolytes and acids proceeds by the same mechanism. Although the identity of the gold cyanide adsorbate is not known, the mechanism appears to have an initial adsorption stage that involves the adsorption of an ion pair: Mn+[Au(CN)-2]n where Mn+ is a metal ion (for example Na+, K+ and Ca2+) that has a lower solubility than the Au(CN)-2 anion in the adsorption medium, followed by a reduction step in which either a sub-stoichiometric Au(CN)x surface species or a cluster-type compound of gold is formed.

Jan 1, 1980

The 88th Annual General Meeting of The South African Institute of Mining and Metallurgy was held at Kelvin House, Johannesburg, on Wednesday, 14th August, 1985. Mr J.D. Austin (President) was in the chair and declared the meeting open at 16h00.

Jan 1, 1985

The sixth University of Stelenbosch (US)/University of Cape Town (UCT) Minerals Processing Symposium was held at the University of Cape Town on Friday, 7th August, 1987, and was sponsored by The South African Institute of Mining and Metallurgy (SAIMM). Once again the Symposium attracted a large number of delegates from the mining, metallurgical, and chemical industries. Uranium and electricity A symposium on 'Uranium and Electricity- The Complete Nuclear Fuel Cycle' will be held in Saskatoon, Canada, during 18th to 20th September, 1988. The Symposium is sponsored by the Canadian Nuclear Society. Electric steel The Institute of Metals, organizers of the 3rd European Electric Steel Congress, have announced that this important international event will take place in October 1989 at the Bournemouth International Centre.

Jan 1, 1987

By T. M. Evers, R. P. Van Den Berg

Ancient mining in Southern Africa, with reference to a copper mine in the Harmony Block, north-eastern Transvaal T. M. EVERS. B.A. (Birm.) (Visitor) and R. P. VAN DEN BERG. B.Sc. (Wits.) (Visitor) A recently discovered mine on the farms Harmony 24 and 25 in the Letaba district has been investigated archaeologically by T. M. Evers and geologically by R. P. van den Berg. The archaeological investigations shed light on the mining techniques and accompanying metallurgical techniques, while the geological investigations give information on the structure and mineralization of the mine. Comparisons with other investigated ancient workings show that mining was well understood in Iron Age times, before the African peoples had any contact with Europeans.

Jan 1, 1974