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By Jack Eloranta

This paper describes a method of evaluating shot performance through the use of available mine- data. The mine had already been monitoring the following parameters for other purposes: drill penetration rates, shovel loading rates, crusher throughput, crusher power and crusher hangups. By assigning pit coordinates to these factors, maps showing the location of difficult and favorable blasting are as are identified. Products and techniques are compared by the same method.

Jan 1, 1993

By P Cotton, N Cox

The Brisbane City Council has implemented a program of continual improvement at its Mount Coot-tha Quarry in the heart of Brisbane, Australia. The program has been underway for the past 6 years, and has resulted in very significant improvements in terms of both the cost effectiveness of its operation, and in terms of its environmental impact on nearby residents. The work has included a focus, amongst other things, on blasting efficiency, and has challenged conventional thinking in terms of the size of blasts fired, the frequency of firing, the diameter of blastholes, and the use of bulk emulsion or slurry explosives.

Jan 1, 1995

In situ, most Taconite is heavily pre-fractured; because of the high cost of comminution of taconite, maximum fracture of pre-existing blocks is desirable. Sustained borehole pressure plays a significant role in fragmentation, especially by penetrating pre-existing fractures. The distribution of explosive-induced energy in the burden in three dimensions was calculated. Data on the comminution of single particles was used, with the distribution of energies and the distribution of pre-existing block sizes, to calculate fragmentation for a case study. The calculation agreed well with the measured fragmentation. Sequential comminution events are much more efficient than single ones, and enhanced fragmentation may be possible with alternative blasting practices. Some important factors in the dependence of comminution on energy input are discussed.

Jan 1, 1995

By Elias Poulakidas, Marco Arellano

The impact of a higher copper price on the open pit metal mining sector has derived in a faster and safer way in which the mining operation of broken and mineralised material is carried out. In this regard, a good control of bench stability allows a lesser extra removal of material and so more safety to get the planned ore. The stability is ensured through an efficient drilling and blasting, applying the current technology and available know-how. An efficient use of energy through low-density explosives which are the most adequate for the existing solid rock releasing energy in a smoother way through a deterministic detonation sequence which is the application experience presented here. This application experience has two main technological factors; the adequate type of explosive for the kind of rock, in terms of velocity of propagation (Vp) together with the use of a determined detonation sequence and the appropriate designs, which allow to reduce the level of damage to the walls and to maintain a minor backbreaking through quantification with vibration modelling carried out at the near field. The reductions achieved were 30% lower in peak particle velocity.

Jan 1, 2008

By Lina Lopez, Jose Sanchidrian, Manuel Lopez, Pablo Segarra

Previous work in which rock properties and blasting parameters (geometry, charging and timing) were reported together with truck filling times, is taken as a starting point for a thorough analysis of the influence of the former on the mucking velocity. The experimental set was composed by 11 blasts made in an open pit mine. Non-parametric, distribution-free statistics is applied. The mucking rates (in bank cubic meters per unit of bucket volume and per hour) appear to be clearly dependent on the explosive energy and powder factor, both magnitudes combined as energetic powder factor (energy per unit of rock volume). The mucking rate is a non-monotonic function of such factor in the range of the blasts analyzed. The determination of the function is optimum when the fraction of the explosive below grade is not considered and when the explosive energy is qualified as that delivered at a partial detonation regime. Different types of loaders seem appropriate for different energy levels. At low levels both front loaders and rope shovels obtain small productivities without a statistically significant difference in their performance. At high energy levels, front loaders qualify higher than rope shovels. Mucking velocities can be equally small at low energy powder factors and at high ones if rope shovels are involved.

Jan 1, 2008

By Winston Wilches B., Scott Scovira

This paper discusses recent changes to the emulsion blend blasting agent used at the Drummond Pribbenow Mine in Colombia, one of the world’s largest open pit coal mines, and the resulting improvements in rock breakage and excavator productivity. Based on field evaluations, the use of High Density Ammonium Nitrate (HDAN) can be effectively implemented in an emulsion blend blasting agent, yielding excellent results in terms of energy release, shelf life and velocity of detonation (VOD). Field evaluations showed that formulations using HDAN exceed the performance of the actual 50%/50% emulsion/ANFO blend using Porous Prill Ammonium Nitrate (PPAN). PPAN is conventionally used for emulsion blend manufacturing, with physical characteristics to facilitate sensitivity during the detonation process.

Jan 1, 2014

By P D. Katsabanis, W Roberts

Commercial explosives exhibit non ideal behaviour which is very difficult to model. The fume spectrum produced by commercial explosives apart from its practical significance for underground mining is of great theoretical importance since it reveals information about the chemistry of the detonation process. Emulsions, watergels and dynamites were tested under various degrees of confinement in an one cubic metre closed chamber. Sand, concrete, steel and copper pipes were used to alter confinement. The degree of confinement was found to significantly influence the quantity (litres/kg of explosive) and the relative proportions of toxic and non-toxic fumes (percent of total fume measured). These results lead to further confinement testing using various rock materials. Fume results, and thus detonation performance were found to be dependent on the type of rock material used for confinement. Materials such as dolomite, limestone, and granite were found to result in a relatively high detonation efficiency of the subject explosive as shown by the distribution of detonation fume products. Conversely materials such as sandstone, talc and massive sulphide resulted in fumes suggesting low relative detonation efficiency. Fumes appear to be a sensitive indicator of the completeness of reactions occurring within the expansion zone of the composite emulsion explosive, while the detonation velocity is relatively insensitive to small variations in confinement. Estimates of sonic velocities of the confining rock materials were found to show no correlation with VOD results. However good correlation between fume results and sonic velocity suggests that the performance of an explosive as indicated by the resulting fume spectrum is affected by the degree of confinement.

Jan 1, 1992

By Janice Reed

The first seismograph was developed around 132 AD. Much has happened since then. The “modern” seismograph (> 1920) has seen a lot of changes. From falling pin seismographs to magnetic tape units to today’s Z-curve analysis models, the blasting seismograph remains a necessary and useful tool to the blasting community. But why so many changes? What forces drive the advancement of the seismograph? There are many answers and aspects to this question. Research, regulation, and technological advances are the primary forces behind innovation in our industry. But these three forces also drive each other. Research drove our industry from displacement seismographs to particle velocity seismographs. Technology took us from 80 pound seismographs to units weighing less than 5 pounds. Regulation (and litigation) - the driving forces behind the Z-curve analysis units. How have these innovations helped today’s blaster? Have there been any negatives? It is important for today’s blaster to understand how we got here and why.

Jan 1, 2005

By J. A. Rodgers, K. C. Whitaker

The time domain during which an explosive detonates and causes rock to fragment and displace is on the order of tens of milliseconds. Because of this, the dynamic processes that occur during this time frame often become a source of confusion when trying to analyze the performance of explosive products in decked blast designs. As an illustration, the authors have experimentally examined explosives malfunction in decked blasts through state-of-the-art measurement techniques. The interaction of explosive products and blast geometry was examined in detail using the analysis of a series of decked blastholes. Explosive and initiator malfunction in decked blasts is often considered to be entirely the result of insufficient inert decking material, however, it is shown that rock properties and dynamic burden conditions may have a significant impact on decking performance. The successful application of deck-blasting technique for control of ground vibration amplitude relies on an understanding of the true dynamic performance of the blasthole.

Jan 1, 2000

By Leslie Taylor, Kevin Genson

This paper reports on an experimental study of the effect that bottom shaping might have on the impulse delivered to a light armored vehicle due to a buried mine detonating beneath the center of it. The study was restricted to explosives buried in saturated sand and three parameters were varied within the study: bottom angle (0 degrees to 21 degrees), depth of burial of the explosive (1.02 mm to 12.7 mm), and stand off distance (0 mm to 38.1 mm). Six hundred and thirty six milligrams of explosive was used as the explosive load. It has been shown in previously published work [1,2] that Hopkinson scaling works well for the determination of impulse loading on a semi-rigid target plates. Therefore in terms of a full scale test using 4.54 Kilograms of explosive the parameters investigated would cover a DOB of from 19.56 mm to 243.84 mm and a Stand off distance from 0 to 734.06 millimeters. These values nicely cover those of interest to the Marines with regard to the AAV (amphibious assault vehicle). Four angles were investigated at all DOB’s and Stand off distances – 0 degrees, 7 degrees, 13 degrees, and 20 degrees. The results show that reduction in impulse delivered to the target is achieved with an angled bottom on the target plate with a major reduction occurring before the 13 degree angle is reached. Hence vehicles with quite modest bottom angles could help greatly in load reduction with very little loss in utility.

Jan 1, 2008

By R R. Singh, U K. Dey, S K. Roy

"Commercial explosives being a heterogeneous mixture of many chemical compounds in prefixed proportion, their velocity of detonation (VOD) may vary from batch to batch, due to variations in the proportion of the chemical composition and process parameters even within their tolerance limits. Inherent limitations of measuring methods and human variations during measurement also add to the variation in VOD values determined practically. Therefore, it is customary to define a range of VOD values rather than a fixed value of VOD for a particular explosive.Variations in VOD values of four commercial permitted explosives in India were evaluated under open unconfined condition using Dautriche method and a resistance wire method based continuous VOD meter. Comparative evaluation of VOD values of selected explosives were aimed to check the relative effectiveness of continuous VOD measurement of small diameter cartridged permitted explosives using cheaper co-axial wire instead of recommended costly VOD rods along with the continuous VOD meter. Results of evaluation revealed that continuous VOD of commercial small diameter cartridged explosives could be determined using cheaper co-axial resistance cable with comparatively better accuracy than the most commonly used Dautriche method."

Jan 1, 2007

By Travis Davidsavor, Stanley: Dong Vitton

Concrete is a common construction material used throughout the world, and with increasing demand of fast-track construction, blasting and concrete casting are occurring simultaneously at many sites where rock is being excavated for concrete placement. However, there has been significant disagreement in the construction industry as to what intensity of shock vibrations green, or fresh concrete can tolerate. Peak particle velocities are often arbitrarily chosen, or are simply based on materials such as plaster and drywall that have been more thoroughly studied in relation to damage. Previous research on green concrete has used the concrete’s static strength subjected to shockwaves at different ages as the primary damage criteria. In addition, the static strength tests have been based on curing time. However, changes in temperature or humidity can dramatically alter the hydration rate, which affects strength development of different cements. To account for temperature changes and humidity the concept of concrete maturity is commonly used and allows the researcher to see where the concrete was in terms of hydration progress. In general, static testing determines the failure stress that the concrete’s macrostructure can handle, and often failure occurs in the natural materials first or along large defects in casting techniques. Dynamic testing or high strain rate testing, on the other hand, loads materials at such a high rate that larger defects do not have time to react and instead the microstructure is more highly stressed leading to higher strength and stiffness values. This is known as the material’s strain rate sensitivity. Since dynamic testing better tests the microstructural strength, it is believed that it may provide a better way to assess damage to green concrete. Testing includes both static and dynamic compression as well as static and dynamic splitting tensile strength to assess whether damaged has occurred to the concrete. No significant statistical evidence was discovered that damage to the concrete occurred at five different “green” maturities from peak resultant velocities ranging from 10.66 in/s (271mm/s) to 4.40 in/s (112 mm/s) with average intensity of 6.7 in/s (170mm/s).

Jan 1, 2003

By Eduardo Gonzalez Fernandez, Jaime Rios Vazquez

This report substantiates the connection that always exists between explosives and vibrations and draws attention to low frequency vibrations, which are the moat dangerous for the structures affected.

Jan 1, 1986

By J MacPhail, H Gardner

This paper discusses reasons why users of rotary air blast hole bits encounter premature bit failure due to bearing failure. It also discusses a lubrication system designed for rotary rock bits to combat bearing failure.

Jan 1, 1996

By Judy Konya Bowles, Calvin J. Konya

Blast vibration and air blast are commonly blamed for damages to residential as well as commercial structures. Mining and construction companies are often required to spend monies in court defending themselves even when vibration and air blast levels have been monitored by seismographs and are extremely low.

Jan 1, 1992

By Wilfrid Comeau

Since 1967 Hydro Quebec has undertaken the control of blasting and its effects at its power development sites. Blasts have been monitored using a commercially available three component seismograph. Initially, vibration records were used to establish the relationships between vibration level (resultant of three components), explosive weight and distance for various blasting operations.

Jan 1, 1977

By R M. Bhatawdekar, A I. Theresraj, H S. Venkatesh

Wadi Limestone Quarry is one of the largest captive mines of Associated Cement Companies Ltd, India. The mine management wanted to extend the excavation as close to the plant as possible for maximum exploitation of the deposit. The National Institute of Rock Mechanics and the management of Wadi Limestone Quarry carried out comprehensive investigations to evolve a methodology to control vibration and flyrock within safe limits.

Jan 1, 1999

By Winfried Rosenstock

Following successful trials at Chuquicamata / Chile from February to May 2000 and from February 2001 onwards at Burton Coal Mine, RAG International/Thiess Pty Ltd., Queensland / Australia a significant advancement in blasting technology was achieved using electronic detonators. The mine now uses electronic intiation for the majority of overburden blasting.

Jan 1, 2002

By G E. Exedaktylos, Y Zhou

The complex and non-linear nature of blast fracturing has restricted common bract design primarily to empirical approaches. The code developed for this investigation simulates the pattern of interacting radial fractures from an array of blastholes, at various burdens and spacings, and in simultaneous and delayed modes. The resultant pattern is analyzed and a fragment adze distribution calculated.

Jan 1, 1989

By Paul Downing

A major component of an effective blasting company safety program is the self-audit. A self-audit can help reveal hazardous conditions that should be corrected and training needs that should be addressed before accidents occur, insurance claims are filed, and/or fines are levied. Such audits, when they lead to appropriate corrective action, can provide significant economic benefits for employers by reducing the costs associated with insurance claims, accidents, and injuries.

Jan 1, 2001