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By Jogeshwar P. Singh, Mohamed Ashour

The Soil-Foundation-Structure-Interaction (SFSI) problem involves Kinematic Soil- Foundation Interaction occurring during large (cyclic and permanent) ground deformations as well as Inertial Foundation-Structure Interaction occurring during shaking all of which take place while the soil and possibly structural properties degrade with time. The design of the deep foundations for liquefaction induced lateral spread loads include estimation of passive pressure applied by the liquefied material as well as the amount of anticipated displacement. Coupled analyses for SFSI problems that account for liquefaction induced lateral spread and their interaction with the deep foundation system can be performed using sophisticated numerical modeling techniques based on finite element and/or finite difference methods using computer programs such as FLAC or OPENSEES. Such complete SFSI analyses are very tedious and expensive and not feasible for most projects. In 2011, California Department of Transportation (Caltrans) released guidelines for foundation loading and deformation due to liquefaction induced lateral spreading. This simpler prescriptive approach combines empirical and analytical methods through decoupled analyses using computer programs such as LPILE and SLOPE-W together with liquefaction induced lateral spread estimates based on published empirical equations. Pile group effects and pile caps are accounted for using a concept of super-pile. In this paper, we discuss the solution of the same lateral spreading related SFSI problem using computer program CGI-DFSAP (CGI-Deep Foundation System Analysis Program) based on the strain wedge theory that can account for liquefaction, lateral spreading, pile groups, pile caps and nonlinear behavior of piles in a more coupled manner to analyze the foundation system under the lateral spread loadings. CGI-DFSAP can be used to analyze piles in sloping ground conditions as well as piles beneath the abutments near a free-face slope. We have included Strain Wedge Model (SWM) solutions using CGI-DFSAP of several field and laboratory case studies of lateral spreading related to pile foundations. Finally, we have also included the SWM solution of one of the Caltrans (2011) example problems.

Jan 1, 2015

By Sushant Upadhyaya, Deniz Karadeniz

As part of the widening of I-64 in Williamsburg, Virginia, an extensive subsurface exploration program consisting of Standard Penetration Tests (SPT), Cone Penetration Tests (CPT), Dilatometer Tests (DMT), and Vane Shear Test was performed. In addition to these in-situ tests, an extensive laboratory testing program was completed including Consolidated-Undrained Triaxial, Unconsolidated-Undrained Triaxial, Direct Shear, and consolidation tests. The strength and the compressibility properties are deemed conservative for Yorktown and St. Mary’s Formations when evaluated based on the current topography, the existing overburden pressure and SPT values. SPT exhibited low blow counts especially within Yorktown Formation due to the increased excess pore water pressures resulting in a localized liquefaction at the tip of the split spoon sampler corresponding to remolded or fully softened strength of the soil. Therefore, the applicability of the SPT correlated soil parameters somewhat leads to conservative designs with deeper piles to achieve a desired structural load demand. Generally, the in-situ estimated soil design parameters are found to be comparable with the laboratory test results corresponding to long-term resistance gain with time. It is of practical importance to employ realistic soil design parameters for design applications such as pile foundations to provide cost and schedule savings. This paper presents a discussion on the soil strength estimates and variability from in-situ and laboratory tests for realistic strength characterization of Coastal Plain deposits.

By Brian J. Olson, Kevin Haiar

Originally constructed between 1939 and 1941 as part of Franklin D. Roosevelt’s New Deal programs, the Bonneville to Hood River 115 kV Transmission Line required an infrastructure upgrade to remain reliable and in-service. The line traverses the rugged landscape of the Columbia River Gorge on the Oregon- Washington border, featuring steep, talus slopes; uneven, rocky terrain; and a variety of environmental sensitivities. This paper details the design and construction of 27 micropile foundations for new, fire- hardening steel poles through a particularly challenging stretch of the alignment. The difficult access and environmental constraints at these sites designated them as helicopter-accessible and precluded the collection of detailed geotechnical information prior to construction. Micropiles provided a viable foundation alternative due to their portability and flexibility during construction. Detail will be provided on the extensive preliminary desktop study performed, as well as the process of developing engineering designs to successfully accommodate for variability and unknowns in complex geological conditions. With an increasing number of electric power projects traversing challenging terrain and facing similar obstacles, this project stands to provide valuable lessons learned to the industry.

Sep 8, 2021

By Cassandra A. Wetzel

"Rock socketed mini-piles are a desirable foundation alternative when design capacity is more than 40 tons and there is limited access. In this case history mini-piles were designed to support between 75 and 200 kips at 12 locations adjacent to a perimeter wall, a party wall and at cast iron column piers. Limited geotechnical information, low overhead clearance, and active building population tested the creativity of the team to get the piles installed. The key geotechnical concern during installation of the mini-piles was the presence of a glacial till layer above the bedrock surface that restricted the seating of the casing into bedrock with a track mounted drill rig. Soil loss during the advancement of the rock socket using an air hammer was excessive and increased the risk of subsidence. Over a three week period the engineer worked with the contractor to modify the design, means, methods, and materials to install piles with adequate load capacity. This paper will present the changes in design and construction methods that were required.INTRODUCTIONRock-socketed mini-piles are a common and desirable deep foundation alternative to support loads more than 40 tons in New York City. Limited vertical clearance, accessibility, vibration control, and load capacity make this pile type attractive; it also does not require a static axial load test when socketed into rock. This added benefit makes this alternative all the more feasible.The installation of a drilled pipe extending to bedrock through a glacial till deposit presented challenges to the contractor and engineers to confirm the casing is seated sufficiently into the rock prior to drilling the rock socket. The loss of soil between the steel pipe and the till/bedrock interface can compromise the performance of the pile and soil loss can result in settlement of the ground surface.This paper presents the design and construction method changes made on one project during the installation of ten limited access rock socketed mini-piles."

Jan 1, 2017

By Bengt H. Fellenius

The design of pile foundations is much more commonly verified by means of a full-scale test, than is the design of other foundation units. The reason is not that our knowledge of pile behavior is more uncertain than our knowledge of other foundation types making the verification necessary, but more that the loads in a structure are more concentrated to single foundations in a structure founded on piles as opposed to structures on footings or mats. Therefore, should a pile cap fail or move, the adverse consequence of this is often drastic, as the piled structure has little freedom to transfer its need for support to other foundation units. Consequently, it becomes important to assure the design of piled foundations. In many, maybe in most instances, the static pile loading test is routine and geared toward determining an at least capacity, only. However, in these times there is an ever increasing liability of the professional, demands for increased economy of the foundation, and frequent lack of the involvement in the test of the experienced old-timer exercising good judgment. Furthermore, modern pile design is leaving the single, simple concept of capacity and requires more information from the test to assist in determining aspects of long-term behavior and settlement. Therefore, even the straight forward, routine static loading test requires improved planning, execution, and analysis.

Jan 1, 1990

By Emilie Lapointe, Fernando Famania

"A reliable determination of the in-placed cement factor, as defined by mass of cement over volume of final element of treated soil, allows the optimization of cement usage to achieve treated soil requirements. Cement determination tests were performed on soil-cement samples, both fresh (as per ASTM D5982) and hardened (as per ASTM C1084). This paper reviews the calibration work required for the D5982 determination of cement content by the heat of hydration method used on soil-cement samples obtained by wet-grabbing. Using the correlation curves in the field provides a rapid assessment of cement content hence optimizing the cement injection rate to match laboratory tests previously conducted. Cement determination tests on hardened soil-cement specimens from wet-grabs and cores were performed using the oxides method. Samples, both cored and wet-grabbed, were tested in a given cement-treated element, and in different soils to inform on the expected variation in cement content from field installation. Results indicate that both cement determination methods are valid for forensically determining cement contents and that they provide better assessment than the conventional field reporting methods. The methods can be used to optimise the cement usage as well as for Quality Assurance, especially when coring quality is poor.INTRODUCTIONThe degree of improvement, and inherent strength, which is attained in a deep-mixed soil is a function of many factors. The binder type, the existing soil, the mixing conditions and the curing conditions are the categories of factors influencing the strength of a given cement-treated soil as agreed by the deep mixing community and as summarized by the Coastal Development of Technology [CDIT] (2012). Given a site with existing soils and conditions requiring soil improvement using a given binder, the designer and/or contractor can control the mixing conditions. Mixing conditions are inclusive of the degree of mixing, mixing duration and the quantity of binder. Once a deep mixing method has been chosen to mix optimally the in-situ soil, the quantity of binder is the only remaining factor to be optimized. The quantity of binder, in the construction industry is commonly referred to as the field binder factor [ar] and defined by the mass of binder over the volume of soil treated with kg/m3 as unit. In research, the quantity of binder is referred to as the binder content [Cc] and expressed as a ratio of the mass of binder over the mass of dry soil mixed."

Jan 1, 2015

By Prodyot Kumar Ray, Sudip Kumar Koley, Aminul Islam, Somnath Banerjee

One of the most important topics in the construction industry is the building of railway embankments. Being such a delicate and significant structure, it is crucial to properly design the embankment and build it while adhering to all statutory criteria and design guidelines. A railway embankment's subsoil condition and fill material, groundwater table, dynamic and static loads during operation, and embankment geometry are some of its most crucial design considerations. This paper discusses the likely causes of the collapse of a railway embankment in eastern India as well as the suggested rehabilitation scheme. It was observed that an embankment collapsed in the aforementioned area during a inccesent rain. Along with the side shifting of a cantilever retaining wall that was positioned at the bottom of the embankment, the embankment next to the railroad track settled vertically. According to the available geotechnical report, the sub soil strata in half of the area adjacent to the embankment profile, where the embankment height gradually decreases from maximum height, is stiff to hard clay with an undrained cohesion value of around 50 kpa followed by dense sand, and the sub soil strata in the other half is soft clay with an undrained strength of 15 kpa. As a result, in the rainy season due to the sudden increase in the water table, the self-weight of the embankment increased and further caused the under-laying soft clay to get squeezed away and settle. Due to this squeeze/settlement effect of the soft clay layer, the retaining wall got disturbed along with the generation of an undulated embankment top profile. As a remedial measure, it is proposed to construct a contiguous bored pile wall at the toe of the embankment to stabilize the slope, and additionally, compaction grouting is recommended beneath the embankment to improve the soft clay. In order to carry out the analysis, certain commercial geotechnical software like Slide, Wallap, and Plaxis 2D are used. The factor of safety of the embankment slope considering the above restoration scheme is adequate under static and seismic conditions.

Sep 1, 2022

By Maurizio Siepi, Bruno Vingiani, Claudio Asioli

"The article describes an emergency rehabilitation intervention executed at Buyo Dam, in Ivory Coast, to intercept a significant water seepage occurring through the foundation of this zoned earthfill retaining structure constructed in the late Seventies. To solve the problem, a 800 mm thick, 400 m long impervious cut-off wall (COW) was constructed on the right side of the embankment, operating from the dam crest and with the reservoir almost at its maximum level. The use of an innovative pre-mixed self-hardening grout, with a target hydraulic conductivity coefficient (k) lower than 10-9 m/s, was considered the only way to match the tight working schedule and the strict requirements for the filling material of the COW.Presentation of the Hydroelectric Scheme of BuyoThe hydroelectric scheme of Buyo, located at 6°14’28” N 7°20’45 W on the Sassandra River, in Ivory Coast (Figure 1), was built in the late Seventies for agriculture and power generation. With a reservoir of 8.3 billion m3 and an installed power capacity of 165 MW, enough to supply electricity to 111,000 homes, it represents an installation of great significance for this West African country."

Jan 1, 2016

By Adam Gerondale, David Hemstreet, Lisheng Shao, Kenji Yamasaki

"Foundation soils of a proposed single-span bridge over a busy railroad in Anchorage, Alaska included a layer of sensitive, non-plastic to low-plasticity silt. Slope stability analyses showed that, without ground improvement, the proposed abutments would not be stable immediately following the design earthquake due to the liquefaction of the sensitive silt. Wet soil mixing was selected to mitigate the liquefiable soils and assure abutment stability because: (i) it is a non-vibratory method and can be used for areas adjacent to the railroad tracks and underground utilities, as well as in areas not sensitive to vibration; and (ii) preand post-ground improvement testing, such as SPT or CPT, is not required. Eliminating the liquefaction hazard at the site also allowed for the abutments to be economically supported on shallow spread footings. A total of 511 soil-cement columns were constructed at the two abutments, each with a diameter of 8 feet (2.4 m) and an average length of 20 feet (6.1 m), extending from about 30 to 10 feet (9.1 to 3.0 m) below finished ground elevation. The columns were laid out in a shear wall pattern (in the longitudinal direction of the bridge) to increase stability under the loading by approach embankments.INTRODUCTIONAlaska Department of Transportation and Public Facilities (Alaska DOT&PF) is currently constructing West Dowling Road Overcrossing in Anchorage Alaska. It will be a single-span, steel box girder bridge approximately 200 feet (61 m) long and 100 feet (30 m) wide. It will have approach embankments, about 40 feet (12 m) high, on both sides. It will carry the new extension of West Dowling Road over double tracks of Alaska Railroad and Arctic Blvd. Foundation soils of the abutments consist of surficial fill and peat layer underlain by soft silt which is likely to liquefy and lose strength under shaking by a design earthquake. Both deep and shallow foundations were considered to support the bridge abutments. The design team pursued the option of improving the foundation soils and using shallow footings. Several ground improvement methods were evaluated, out of which wet soil mixing was selected as the best option.In situ wet soil mixing (hereinafter simply soil mixing) is mechanical mixing of soil in its location with cement slurry and produces soil-cement (soilcrete) columns that are stronger, less permeable, and less compressible than the original soil. Soil mixing is used for various applications including reinforcement of soft soils, excavation support, liquefaction mitigation, cutoff walls, etc. This paper presents a case history of soil mixing successfully used to improve foundation soils of bridge abutments to allow the use of spread footings."

Jan 1, 2015

By Mario A. Terceros Herrera, Mario Terceros Arce, Antonio Marinucci

This paper describes the general principles of the expander body with post-grouting (EBI) system, and how it is similar in nature to a large-scale pressuremeter device. The results from the installation of an EBI can be used to provide information about the stress-strain characteristics of the soil adjacent to the device and to compute estimates of nominal axial resistance. As the EBI expands during grouting, pressure is applied to the in-situ soil surrounding the device thereby compacting/densifying the soil. The nominal axial resistance for small diameter piles/ground anchors can be increased due to the greater soil stiffness and shear strength around the device, larger surface and end area, and improved soil-to-EBI interaction in side resistance. The shape of the response curves depends on the geotechnical conditions of the soil (e.g., in-situ stress state, strength, and stiffness) and the installation method of the piling/ground anchor. This technique has been used successfully with different pile types and ground anchors in a wide range of conditions from very loose sands/silts to very dense sands and medium-dense gravels as well as in soft to stiff clays. This paper also describes a mini case history in which 80 piles were installed to support an office building, and the results of the static axial compression load tests performed on a production FDP+EBI pile is also included.

By Christopher J. Ramsey, Don W. Dotson

"An existing four lane section of US 27 was widened to eight lanes. The project lies in the rugged Valley and Ridge Province of the Appalachian mountains starting at the Tennessee River in Chattanooga, Tennessee and extending 2.6 km north to Signal Mountain Boulevard. This terrain presented many challenges to accommodate the road widening in the narrow, rugged topography. Multiple tiered wall systems consisting of large tieback walls, post-tensioned reaction blocks, and gravity MSE walls for a total of approximately 30 retaining walls were required. The retaining walls served to stabilize the thrust faulted geology while also minimizing right-of-way acquisitions. The cut walls consist mainly of a tiered system of tied-back soldier piles walls with cast-in-place concrete facing. Cast-in-place pile shear walls were required along the toe of existing MSE walls to maintain stability during construction. This paper discusses the design methodology, which includes a hybrid (rather than traditional) earth pressure diagram intended to reduce life-cycle maintenance and long-term performance. Further this paper addresses wall construction, slope stability analysis, landslide mitigation alternatives, soldier pile wall design features, site challenges, monitoring and performance (to date) of the wall systems.INTRODUCTIONThis project involves the proposed widening of US Highway 27 (State Route 29) from the north end of the Tennessee River Bridge at Manufacturer’s Road to State Route 8 (Signal Mountain Road), approximately 2.64 km of roadway (Fig. 1). The project site is located adjacent to the Tennessee River on the north side of downtown Chattanooga, Tennessee in Hamilton County. The existing, limited access highway is to be widened from four lanes (two northbound and two southbound) to a minimum of eight lanes. Some portions of the alignment will expand to as much as ten lanes where northbound and southbound ramp acceleration/deceleration lanes coincide.In addition to the number and heights of cuts and fills involved, a major factor in determining an economical design for the alignment is the complicated geologic conditions along the roadway alignment. The existing roadway is situated between several steep cut slopes, some of which are only marginally stable or currently exhibit signs of instability. Due to the proximity of the project to the downtown area, the steep slopes along the alignment, and the relatively dense population near the alignment, widening the pavement and constructing cut and fill slopes to a stable configuration would result in major land acquisition for slope right-of-way."

Jan 1, 2015

Jan 1, 2003

By Dewey W. Geary, Rachael V. Bisnett, R. Michael Bivens, Thomas G. Andrews

"The powerhouse for the Red Rock Hydroelectric Project is being constructed at the toe of the existing U.S. Army Corps of Engineers’ Red Rock Dam immediately adjacent to the existing stilling basin retaining wall. The powerhouse excavation extends though overburden and 40 feet into rock. Prior to rock excavation, a grouting was performed around the excavation for the purpose of increasing the strength of zones of fractured rock. For the majority of the perimeter, the rock was fairly tight and grout takes were relatively low. However, for a 160 foot extent along the landside of the excavation, extensive grouting was required to treat a two to five foot thick zone characterized by artesian flows from grout holes on the order of 20 gallons per minute (gpm) or higher from a voided zone in rock that was partially filled with sand, clay, and rock fragments. This paper discusses the treatment measures used to fill and improve the strength of this zone, which ultimately entailed a combination of thick cement grout and polyurethane grout, holes spaced as close as 18 inches on-center, and two additional rows of grout holes.IntroductionThe Red Rock Hydroelectric Project (Project) is currently under construction at the existing U.S. Army Corps of Engineers’ (USACE) Red Rock Dam on the Des Moines River near Pella, Iowa. At peak generation, the Project will generate up to 55 MW with an average annual energy output of 178 gigawatt-hours.The powerhouse for the Project will be located at the toe of the existing dam immediately adjacent to the existing stilling basin retaining wall. The powerhouse excavation extends up to a depth of 40 feet into rock through the St. Louis Limestone and terminates in the Warsaw Limestone. Prior to rock excavation, grouting was performed around the excavation for the purpose of improving the strength of zones of fractured rock. An auxiliary benefit of the grouting was reducing seepage into the excavation. Grouting began on July 20, 2015 and ultimately concluded on September 26, 2015.Drilling and grouting occurred as planned on the riverside (southwest) of the excavation along the cellular cofferdam and stilling basin wall (grout holes P-1 through S-13) and on the upstream (northwest) side of the excavation along the secant pile excavation support wall (grout holes P-14 through S-19) (refer to Fig. 1). The rock in these areas was generally tight with relatively low grout takes. However, on the landside (northeast) of the excavation (grout holes P-20 through P-28), partially infilled voids and artesian flows were encountered during drilling generally between depths of about 28 to 40 feet."

Jan 1, 2016

By Tim Chapman

This general report considers what promoters of deep basement projects want from their teams and whether they get it often enough. Most large projects are based on complex financial models where the funding is related to a future income stream. Project delays and cost over-runs can critically affect the financial model. Too often, delays and cost over-runs originate in the substructure and foundations. We must take positive steps to improve our industry's reputation for reliability.

Jan 1, 2006

By Keithe J. Merl, Brendan FitzPatrick, Gregg Piazza

Urban and industrial construction projects commonly involve interior work within buildings, warehouses and manufacturing facilities. Renovations of these existing structures must address both structural and geotechnical engineering challenges while also balancing the practicality of implementing solutions within site constraints including limited site access, overhead clearance restrictions, vibration tolerances and uninterrupted facility operations. This paper highlights two projects for an international shipping company where mezzanine level additions within active shipping facilities required construction of new foundations. Construction requirements included low vibration levels, as well as rapid and clean installation to limit impacts on the active shipping operations. The selected system also needed to adjust to both variable ground conditions and differing overhead clearances. This paper describes the installation, design and performance of Ductile Iron Piles used to meet the project challenges. The low vibration, driven pile system offered the ability to work within restricted overhead environments while successfully delivering working compression capacities ranging from 45 to 75 tons (41 to 68 tonnes) as well as lateral and tension resistance. The paper also presents the results of site-specific load testing (and pile capacity) for various termination criteria. INTRODUCTION Urban and industrial construction projects commonly involve interior work within buildings, warehouses and manufacturing facilities. Renovations of these existing structures must address both structural and geotechnical engineering challenges associated with the new construction. Foundation solutions must also balance the need to achieve design requirements with the practicality to be installed within the particular site constraints including limited site access, overhead clearance restrictions, vibration tolerances and uninterrupted facility operations.

Jan 1, 2019

By Lisa R. Papandrea, David Chen, Walter E. Kaeck

"Construction of the University at Buffalo’s new School of Medicine and Biomedical Sciences (UB-SMBS) required excavation in variable ground to a depth of more than 40 ft adjacent to the NFTA Metro subway and Allen Street Station. Complicating the building design and construction, the new medical facility incorporates the at grade Station entrance building, requiring a combination of temporary and permanent excavation support structures, a complex sequence of ground support installation, and a mix of shallow and deep foundations to accommodate the large floor spans and concentrated column loads introduced by building over and adjacent to the Station entrance. Excavation and foundation construction was challenged by a stratified soil profile with interlayered and sensitive sands, silts and clays and complicated groundwater regime with perched and regional water tables. Efficient construction required ongoing coordination between the design team and contractor, careful field observation, and construction monitoring in several facets of below grade construction. This paper describes the design and construction of excavation support structures and foundations to manage the variable ground, congested site conditions, and complications of building adjacent and above an active subway station. Use of site instrumentation and monitoring data to provide guidance in construction when unanticipated field conditions arise is illustrated. Lessons learned in installation and sequencing of excavation support, groundwater control and foundation construction are also discussed.INTRODUCTIONUniversity at Buffalo President Satish K. Tripathi heralded the new School of Medicine and Biomedical Sciences (UB-SMBS) as a future linchpin of UB’s downtown campus that will revitalize the area and enhance western New York’s emerging bio-sciences corridor. The $375 Million, 628,000 square foot, eight story building with two basements is expected to house 2,000 faculty, student and staff allowing UB to increase class size from 140 to 180 students. It will be constructed above the Niagara Frontier Transportation Authority’s (NFTA) Allen Street Station, creating a direct connection to Buffalo’s light rail system. The 200 ft x 400 ft site is bounded by Main Street, High Street, Washington Street and the Roosevelt Apartments and adjoining parking lot at the west, north, east and south respectively, as shown in Figure 2. Groundbreaking for the new building was in October 2013 with the facility scheduled to open in early 2017."

Jan 1, 2016

By Dipl. -Ing. (FH) Thomas Schmitt, Dr. Melvin England

Foundations in Geneva are difficult and expensive due a large overlayer of clay and silt above competent bearing material in the moraine. Common foundation schemes use deep barrettes or bored piles, first passing large, weak layers of soil before finally reaching acceptable, solid moraine with reasonable values of skin friction and end bearing resistance, thus requiring further deep penetration for the necessary length for load transfer in the moraine. Depths of more than 60 m (200 ft) in Geneva are common in this region. At the Onyx-Project Geneva Implenia Foundation Company also encountered these circumstances. Despite usual solutions Implenia referred to an old and well known, but still intelligent and in today’s words smart, efficient and economical solution. Using small shafts, passing the large layers of clay and silt, ending with the pile toe in the underlaying moraine with a belled or underreamed base was the technic adopted to save drilling time, reduce spoil and concrete, so finally reducing the CO2 footprint. Piles with enlarged base (“belled” or “underreamed”) are reported at the beginning of the 20th century, for example at Chicago, which has a quite similar geotechnical structure as Geneva with the need of deep foundations. The first pile base enlargements were built in hand-dug caissons with wood lagging and steel ring bracing. In the 50s and 60s piling works were more and more mechanized, driven by the development of more powerful cranes and specialized drill rigs. Additionally the first tools for mechanized base enlargement were invented around that period. This report describes the project situation at Geneva, the drilling and enlargement technique of the pile base, the verification of the design values with an in-situ bi-directional load test and the smart execution by reduction of CO2 and costs.

May 1, 2022

By Jeongbok Seo

The Dulles Corridor Metrorail Project (DCMP) involves the design and construction of a 23.1-mile extension of the Washington Metropolitan Area Transit Authority (WMATA) rail system. The initial 11.7-mile extension, with five transit stations and a new service and inspection yard, is to be constructed. The construction plan for the initial 11.7-mile extension includes installation of a total of an estimated 4,250 or 160,000 linear feet of driven 12x53 steel H-Piles at more than 80 different locations. At the time of this paper, approximately 40 percent of the piles have been installed and the remainder of piles will be installed by the end of 2010. This paper describes: 1) subsurface investigation program, 2) application of existing Codes and impact on the design of H-Pile, 3) design methods to determine geotechnical bearing capacity and pile tip elevation, 4) verification of capacity including PDA and Static Load Tests, 5) project specific pile load tests, and 6) QA/QC during pile driving.

Jan 1, 2010

By Joel L. Volterra

Since 1910, Mueser Rutledge Consulting Engineers (MRCE) has regularly provided professional engineering services including inspection of pile load tests. Historically, such services included on-site inspection of the driving of test piles and subsequent static load tests by qualified Geotechnical Engineers. Load testing procedures are specified by local or State Building Codes, locally the 1968 Building Code of the City of New York (1968 BCCNY). Between 1968 and 2008, the 1968 BCCNY required a minimum 48-hour hold period for standard loads per pile type, an extended 96-hour hold period for higher capacity piles, and a settlement criterion that the pile maintain a test load equal to two times the design load with less than 0.012 inches of settlement over the last 48 hours of the hold period. Effective July 2008, the new 2008 BCCNY shortened the hold period and relaxed the settlement criteria to that which is more similar to other governing codes and standards such as the International Building Code (IBC 2006) and the American Society for Testing and Materials (ASTM). MRCE implemented an automated load test monitoring system to reduce costs and to alleviate or minimize overnight and off-hour staffing for load test readings. Initially, a series of linear variable differential transformers (LVDTs) and data loggers were included in the Contractor?s load test setup to electronically record pile head settlement and where applicable, settlement of telltales installed to varying depths in the pile. A pressure gage was subsequently added in the hydraulic line, then a load cell, strain gages, and remote access using modems. The ease of the setup and modular adaptive nature of this system have proven it to be a useful tool and improved our ability to better serve our clients and manage our pile load testing services.

Jan 1, 2008

By Karen J. Dawson, Francisco Johnson

"Pressure-grouted high strength helical displacement piles are a recently developed pile type that can be useful in conditions where noise or vibrations must be low or where access or clearance is limited. However, there is no information in the literature that can be used to estimate the soil resistance of these piles or production rates. To fill this information need, this paper presents a New Jersey installation case history and the results of static axial and lateral load tests on both pressure-grouted and ungrouted high strength helical piles at the case history site and trial installation locations in New Jersey and Washington State. Piles between 25 and 50 feet long comprised of steel shaft diameters of 4.5, 5.5, and 7 inches with equivalent grout column diameters ranging from 12 to 22 inches were tested. Lateral loads of up to 100 kips and axial compression loads of up to 700 kips were applied. The results of the load tests are compared to predictions of lateral deformation and axial resistance.INTRODUCTIONHelical piles have long been recognized as a useful foundation type in situations where noise and vibrations must be limited, or where there are access or clearance restrictions. Relatively well-documented design methods and torque to capacity correlations have been developed for the most commonly used helical piles, which are relatively small (typically shafts of 6 inches or less) with corresponding low load carrying resistance.With the increased need to construct in congested urban environments, there is incentive to develop helical piles with higher axial resistance. Seismic and other loading conditions also require lateral resistance, which is low for the typically small helical pile shafts. One method of increasing the soil resistance, both axially and laterally and at relatively low cost, is to place grout around the shaft. Injecting the grout under pressure through the hollow helical pipe section and out a grout port or ports located near the toe of the pile has the potential to increase the pile resistance significantly above that which can be achieve by gravity grouting. Not only does the pressurized grout push out against the surrounding soil, but the rotating helix helps to distribute the grout laterally. Unfortunately, little information is available in the literature to help designers estimate the resistance of grouted helical piles in general and none is available regarding pressuregrouted helical piles."

Jan 1, 2016