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By Hideki Shimada

In underground coal mines, grouting method is employed in order to reinforce the floor and to control the movement of groundwater into the roadway. However, the seepage and the reinforcement behavior of the grouting material into the floor are not clearly understood. Therefore, grouting is today normally based on empirical relationships and on the experience of the grouting personnel. To assist grouting projects, it must be acknowledged that many of the flow and the hardening processes occurring during grouting so far defy mathematically analysis. From this point of view. this paper discusses the behavior of grouting material, when it is injected into the roadway floor, by means of 3-D Eulerian-Lagragian seepage analysis. Moreover, the effectiveness of reinforcement grouting on the mechanical properties of slaking-prone mine tunnel floor are studied by means of several laboratory tests. Keywords: Mine tunnel floor, Grout, Seepage, Reinforcement

Jan 1, 2002

By Chao-jiong Hou

The necessity of using tensible rockbolt in the roadway with soft rock, high in-situ stresses, mining influence and other complex conditions was discussed, the structures of three kinds of tonsibte rockbolt and design principle were introduced in this paper. The tests of analogue material simulation under plane strain condition and underground industrial tests indicated that the effect of controlling deformation surrounding roadway by use of tensible rockbolt was good.

Jan 1, 1989

By George B. Quaye

Conventionally, roadways in South African collieries are 6 to 7 m wide. This dimension is chosen so as to allow maneuvrability of appropriate mine machinery and equipment, to meet production requirements and to ensure roof stability. Over the last two decades, a great deal of research effort has been expended to understand the behaviour of roadways in different strata within this width range. The results have improved the understanding of the strata behaviour to such an extent that 6 m wide roadways are developed with a high degree of confidence. With the advancement of technology and the quest to mine at a lower cost, some mines in South Africa have started considering the benefits of other types of mine machinery that will require much wider roadways to ensure optimum productivity. The roadways required will have to be about 10 - 14 m wide. The challenge confronting these coal mining companies is the potential instability that might be associated with such wide roadways. This dilemma is aggravated by the fact that, apart from theory, nothing is known about the expected behaviour of such wide roadways. This led to experimentation at a selected site in a South African coal mine where 10 m and 14 m wide roadways were developed and monitored. This paper highlights the experimental procedure adopted, discusses the results obtained, compares the prediction of elastic theory to reality and set the precedence towards understanding the behaviour of wider roadways in South Africa.

Jan 1, 2001

By Stanley J. Michalek

Good planning is critical to operating a safe and efficient mining operation. As the shallow coal scams become depleted, attention turns toward deeper mineable seams or remnant coal reserves. It is becoming more common to place a mine in a scam that is below or adjacent to existing mine workings. Significant research has been conducted regarding the ground control issues of multiple scam mining. However, safety aspects of the operation may not be fully considered. Safety issues include working below or adjacent to a flooded mine and controlling gas Communication between the active mine and the nearby mine. This paper will discuss the safety issues a mine operator should consider when working under or adjacent to mines that may be flooded with water.

Jan 1, 2000

By S. Kramadibrata

It has been well accepted that water content significantly changes the physical and mechanical properties of rocks. Experimentation data of Uniaxial Compressive Strength (UCS), Modulus of Elasticity (E) and Brazilian Tensile Strength (UTS) of sandstone showed that increasing water content from oven dried to saturated condition will decrease their values. Ultrasonic tests carried out together with the UCS tests also indicated that the sonic wave traveled faster as rock specimen became saturated. During triaxial tests, the sonic velocity changed with the applied load. It was found that constitutive behavior of dried rock specimen was dependent on the confining pressure, whereas saturated rock specimen did not seem to be dependent on the confining pressure. Dependency of failure criteria such as Mohr-Coulomb. Bieniawski and Hoek & Brown on the water content was conformed as well. In order to show the influence of water content on the stability of an underground opening, a numerical modeling, based on finite element method, was carried out. The model was run using the mentioned failure criteria.

Jan 1, 2000

By J. A. Nemcik

Although floor failure at longwall faces has been traditionally associated with a soft floor, in many csses floor buckling has been observed just ahead of the longwall supports, despite the floor being a competent rock The floor failure is associated with the presence of weak bedding planes in the floor and the movement of strata towards the goaf opening. This paper presents the principles of the floor failure based on numerical modelling and field observations and outlines the practical approach to estimate the risks involved with floor failure.

Jan 1, 1995

By S. P. Singh

Rockburst is a sudden manifestation of the release of elastic strain energy stored in the rock. Therefore the tendency of the rock to burst should depend upon its ability to accumulate elastic strain energy. The use of Burst Proneness Index as a simple and reliable indicator to recognize the burst prone situations in the mines has been advocated in this study. The Burst Proneness Index exhibited a strong dependence upon the brittleness, compressional and shear wave velocities and the point load strength index. It was also observed that the Burst Proneness Index increases with the increase in the strain energy per unit volume, c ressive strength and the modulus of rigidity of the rocks. In addition, important causes and the measures to alleviate rockbursts have been outlined in this paper.

Jan 1, 1986

By Andrew P. Schissler

Cyprus Shoshone is an underground coal mine in southern Wyoming owned by Cyprus Coal Company, a subsidiary of Cyprus Minerals Company. To date, seven longwall panels have been extracted from the pitching seam under increasing depth of cover from 150 ft to 1200 ft. The purpose of this paper is to describe the geology, rock mechanics needs identification, design, testing and successful application of the current headgate/tailgate cribbing system. The immediate roof of the Shoshone is unique in that the first 50 ft of lithology is interbedded mudstones. The mudstone is slickensided, highly friable and has characteristics of unconsolidated fill relative to self-spanning and beaming abilities. Finite element modelling analysis of the overall geomechanical environment showed the mudstone to yield under applied longwall abutment stress. Roof bolt system design methodology also pinpointed the relative weakness of the mudstone roof. In-mine entry vertical convergence and weight response from the mudstone identified the need to design a crib which had superior weight capacity over a wide range of convergence. Design of a structure ensued to achieve the superior strength properties of wood parallel to the grain and the displacement properties of wood perpendicular to the grain. Testing of the prototype structure along with other alternative wooden cribs was done at the U.S. Bureau of Reclamation facility in the Denver Federal Center, Colorado. The test results verified the design. Crib placement pattern was chosen to maximize support with a confined core crib under the high convergence area. The design has been successfully installed in over 5,000 ft of headgate entry in the 11 left panel.

Jan 1, 1993

By Kewal K. Kohli

An investigation was performed to determine the sequence of events which caused the 1987 surface subsidence and related damage to several homes in Walker County, Alabama, USA (see Figure 1). Surface affects compared to mine maps indicated the subsidence to be mine related. However, two coal seams had been worked under this area. The upper seam, the American seam ranged from 250 to 280 feet beneath the surface in the area in question. It was mined-out before 1955 by room-and-pillar method leaving in place narrow-long pillars to support the overburden strata, and abandoned in 1955. The lower seam, the Mary Lee seam, ranged from 650 to 700 feet beneath the surface. The Mary Lee seam had been abandoned in 1966 and subsequently became flooded. The dewatering of the Mary Lee seam workings in 1986 caused the submerged pillars to be exposed to the atmosphere. Due to multiple seam mining and the fact that workings had been inundated then dewatered, a subsurface investigation ensued to determine the sequence and ultimate cause of surface subsidence. Core sample tests with fracture analysis in conjunction with "down-the-hole" TV camera inspections provided necessary information to determine that the subsidence started in the lower seam and progressed through the upper coal seam to the surface. Evidence from the investigation program established that dewatering of the lower seam workings caused the marginally stable support pillars and the roof to collapse. This failure triggered additional subsidence in the upper seam which broadened the area of the influence at the surface.

Jan 1, 1992

By Megan N. Witkowski

The purpose of this study is to investigate the susceptibility characteristics of domestic and agricultural water supplies that may be vulnerable to diminution or total loss of supply when active longwall mining is in the vicinity of the potable aquifer systems of southwestern Pennsylvania. The study focuses on water supplies in Greene and Washington Counties with reported losses or reductions in supply that were attributed to the seven active longwall mines in operation between 2003 and 2008. The undermined water supplies represent a variety of hydrogeological settings and mining conditions prevalent in the southwestern Pennsylvania longwall coalfield. The susceptibility characteristics investigated include hydrogeological setting, proximal location to mining, and climatic conditions at the time of impact. The investigation considers the relationship between geological and mining characteristics. Geological characteristics include overburden composition and geomorphology of the surface; mining characteristics include mining method, depth, and extraction thickness. It was determined from the study that the average overburden thickness at each mine site is indicative of hydrological changes to potable aquifer systems, with the overall impact frequency at each site decreasing as depth to mining increases. However, depth to mining was not the governing factor when hydrological responses were determined on a case-by-case basis. To fully analyze and hopefully predict potential impacts by longwall mine subsidence, it is necessary to consider additional factors including topography, distance to mining, mining method, and climatic conditions at time of undermining. The investigation serves the purpose of enhancing our understanding of hydrogeological responses to longwall mining and will aid in predicting potential impacts to southwestern Pennsylvania?s wells and springs in proximity to future mining.

Jan 1, 2011

By Alan Campoli

The Eclipse System was developed by Minova USA Inc. formerly Fosroc Inc. to improve the performance of 5/8-inch deformed rebar fully grouted into a one inch borehole. An 1/8-inch offset bolt head combined with specially formulated Eclipse Lokset resin cartridge results in reduced gloving and increased mixing efficiency. The benefits of the Eclipse System have been demonstrated, under the supervision of MSHA, in Kentucky, West Virginia and Illinois coal mines in partnership with Excel Mining Systems, a leading roof bolt manufacturer. Over 100,000 units have been installed to date. Eclipse system bolts exposed during overcast construction at the Panther Mine of Cumberland Resources displayed an extremely well mixed, uniform resin anchorage over the entire bolt length.

Jan 1, 2003

By Peter Zhang, Todd Minoski, Mark Van Dyke, Daniel W. H. Su

"This paper presents the results of a 2017 study conducted by the National Institute for Occupational Safety and Health (NIOSH), Pittsburgh Mining Research Division (PMRD), to evaluate the effects of longwall-induced subsurface deformations within a longwall abutment pillar under deep cover. The 2017 study was conducted in a southwestern Pennsylvania coal mine, which extracts 1,500-foot-wide longwall panels under 1,185 feet of cover. One 650-foot-deep, in-place inclinometer monitoring well was drilled and installed over a 150-foot by 275-foot center abutment pillar. In addition to the monitoring well, surface subsidence measurements and underground coal pillar pressure measurements were conducted as the 1,500-foot-wide longwall panel on the south side of the abutment pillar was being mined.Prior to the first longwall excavation, a number of simulations using FLAC3D™ (Itasca, 2017) were conducted to estimate surface subsidence, increases in underground coal pillar pressure, and subsurface horizontal displacements in the monitoring well. Comparisons of the pre-mining FLAC3D simulation results and the surface, subsurface, and underground instrumentation results show that the measured in-place inclinometer casing deformations are in reasonable agreement with those predicted by the 3D finite difference models. The measured surface subsidence and pillar pressure are in excellent agreement with those predicted by the 3D models. Results from this 2017 research clearly indicate that, under deep cover, the measured horizontal displacements within the abutment pillar are approximately one order of magnitude smaller than those measured in a 2014 study under medium cover.INTRODUCTIONDue to a recent shale gas boom, approximately 1,400 unconventional shale gas wells have been drilled through active and future coal reserves in Pennsylvania, West Virginia, and Ohio over the past 15 years. These shale gas wells have penetrated many coal seams, such as the Sewickley, Pittsburgh, Upper Freeport, and Kittanning seams. These unconventional gas wells, whether tapped into the Marcellus or Utica formations, contain very high gas pressure. Strata deformations associated with longwall and other high extraction techniques could induce high stresses and deformations in the shale gas well casings. This could seriously compromise the mechanical integrity of the production, intermediate, and coal protection casings (Figure 1). Damaged well casings could potentially introduce high-pressure, explosive gas into underground mine workings, particularly during an extended well shut-in period, which could seriously jeopardize underground miners’ safety and health."

Jan 1, 2018

The effects of corrosion upon the load bearing capacity and ultimate tensile strength of galvanised friction bolts were determined. Corrosion rates were measured by overcoring of the reinforcement elements in situ. Overcoring was achieved at several sites using a specifically designed overcoring drill rig. This rig has the capacity to drill up to 3.0m long 140- diameter core in any orientation and up to a collar height of 7.0m. The recovered core and friction bolt elements were pull tested in the rock mechanics laboratory at the WA School of Mines (WASM) in order to determine their load-displacement characteristics for various embedment lengths. The friction bolt elements were then analysed for rates of corrosion and tested for their ultimate tensile strength. Relationships were formed between these data and the environmental conditions to which the friction bolts were exposed, in order to determine the major factors affecting the corrosion process and how they affect bolt performance.

Jan 1, 2005

By Collin L. Stewart

A summary of the results of a limited subsidence monitoring program at Cyprus Amax Coal Company's Shoshone Mine No. 1 in the Hanna Basin of south central Wyoming is presented. The monitoring program was designed to meet regulatory requirements for confirmation of subsidence predictions made in the mining permit. The longwall panels were 380 ft to 600-ft wide. Mining heights varied from 11 ft to 13.5 ft. Gate road development included three-entry and two-entry head and tail gates. Overburden depth varied from 150 to 945 ft. The coal seam and overburden dip at approximately 11 degrees. The overburden is very low to low strength mudstone and carbonaceous shale with low to moderate strength, silty sandstone interbeds. Panel W/h ratios varied from subcritical to supercritical. Smax was 0.9 of the mining height. The subsidence ratio was about 0.6 for subcritical width. The draw angle on the up-dip side averaged 20 deg. The draw angle on the down-dip side averaged 12 deg.

Jan 1, 1995

By T. N. Singh

With a view to producing increased target output every year, Indian coal mining industry is fast moving towards mechanisation but the present approach of mechanisation suffers from lack of standardisation, mainly due to nonavailability of the cutting data for various machine/rock combinations. The coal seams of the country are relatively hard in nature and the coaling machines are reported to be affecting production and productivity of the coal mine and the very trend of mechanisation. This paper presents the result of extensive study performed to visualise the cutting characteristics of coal seams of compressive strength ranging from 20 MPa to 65 MPa. In a specially designed drag bit type coal plough rig, continuous recording of cutting forces was done with the help of a microprocessor based data logger and the specific energy of cuttability was evaluated at different depth of cut and speed of cutting. The geomechanical properties such as compressive strength, orientation and frequency of cleats etc. and different indices of coal seams were measured in the laboratory and field and relationship was developed for easy determination of specific energy.

Jan 1, 1992

By Ben L. Seegmiller

Specially truss systems? including the Intersection Truss®, Continuous Entry Truss®, Cutter Roof Truss® and Roktrus® have been used in many coal mines in the mid- west and western United States during the past four years. These truss systems offer greater strength and support than other standard trusses and many other support devices. Mining operations have found that speciality trusses can give effective long-term support in areas that must remain stable for many years. At some mines, the Intersection Truss® has become the most-widely accepted method of providing secondary support in potential problem areas. Other applications for specialty trusses have included longwall start- up and recovery rooms, arched roofs, access rock tunnels and tailgate entries.

Jan 1, 1990

By S. Mehrdad Heidari

The concentrator plant is located near a very high (105m), large (- 500m) and steep (a, > 45' ) wall. Geologically, the wall was composed of very complicated formations and broad range of soils and rocks type in which a variety of local typical failures models have been occurred on different soil and rocks formations. The construction of concentrator plant structure and other activities have been overshadowed by these local failures. Safety and risk of huge failures were serious concern. For distinguishing the wall conditions a broad campaign of slope stability investigation with detailed geotechnical drilling on berms of wall have been done and the structure of slope was fully identified and further Lab tests and slope simulation models done. Slope stability of the wall was analyzed and the effects of instability factors were described in short term (for construction phase) and long term (for production phase).The results indicated, if a well-appointed drainage system is implemented, the overall stability of the wall in short term will not cause any particular problem but about long term stability, the wall must be supported by rock bolting, consolidation grouting, shotcrete reinforced with fibers. The results have been confirmed by passing one year after this investigation.

Jan 1, 2005

By Hanjie Chen

Mining experiences have shown that in a pitching seam, roof behavior is significantly different from a flat seam. Uphill mining usually experiences more roof problems than downhill mining. Based on a case study at RAG American Coal Company, Willow Creek Mine, this paper presents the roof control problems experienced in a high pitching seam. Then, finite element modeling is conducted to analyze the roof stress distribution for an entry developed in different directions relative to the seam strike. The results shows that seam inclination has a significant effect on roof stability in terms of tensile stress. Uphill mining experiences higher tensile stress than downhill mining. The modeling technique utilized in this analysis presents a first of kind methodology.

Jan 1, 2000

By M. Terry Hoch

This paper presents information on low-coal ATRS systems that are now in use. A study was conducted consisting of an in-mine evaluation of ATRS- equipped roof bolters capable of bolting in seams below 42 inches. Machine manufacturers, MSHA personnel, and bolter operators were asked to assist in reviewing the operation of various low- coal ATRS systems. Features of each system are outlined and operational problems and limitations of each are analyzed. Specific applications, such as ATRS-equipped bolters designed for use with auger-type miners, are also examined.

Jan 1, 1988

By Murali Gadde

Numerical simulation of cutter roof failure is a daunting coal mine excavation design issue. The complex progressive failure mechanisms associated with cutter failures are extremely difficult to replicate in computer models. However, this paper shows that with a proper selection of constitute behavior and implementation of cutting sequence, it is possible to realistically reproduce cutter failure using continuum models. Strain-softening material behavior and a systematic step-by-step model solving for a four-entry-and- three-crosscut model produced results that are similar to cutter patterns noticed in field. These results show that traditional modeling with geometries created in one model-step has limited applicability and may even provide misleading conclusions under some circumstances. Most importantly, the proposed modeling methodology provided some insights into the reasons for the inconsistent spatial distribution of cutters often noticed in coal mines. The modeling also revealed the usefulness of cutter mapping to determine the directions of in situ horizontal stresses.

Jan 1, 2005