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By B. M. P. Pingua & Md. Nabiullah

About 60 to 70 percent of bulk explosives are used in Indian coalmines to achieve coal production for power generation. Coal India Limited (CIL) is the major coal producing company in India. The average production of CIL is 400 to 450 million tonne coal per annum. The major subsidiaries of CIL are Northern Coalfields Ltd., Mahanadi Coalfields Ltd., Bharat Coking Coal Ltd., Eastern Coalfields Ltd, South Eastern Coalfields Ltd. and Western Coalfields Ltd. Most of the mines of CIL have watery holes. Therefore, high water resistance bulk explosives are preferred for better out puts.

Jan 1, 2008

By H. C. Verakis

This paper summarizes blasting accident data for over a quarter of a century (1978-2004) for all types of surface and underground mining operations in the United States. Although many billions of pounds of explosives and blasting agent have been used by the mining industry, the accident safety record has improved significantly in the past 25 years. Over the past decade, approximately 5 billion pounds of explosives and blasting agents were used annually in the United States. Coal mining has been and continues to be the dominant user of blasting agents.

Jan 1, 2006

By Norman S. Smith, Richard L. Ash

Relationships between the three design factors of borehole burden, spacing, and length that control rock breakage were examined by means of reduced-scale bench blasts in dolomite. A set of three indices were developed for analyzing the differences between fragment-sizing distributions obtained from various design combinations. It was found that the factors were interdependent and the indices were directly related to the common stiffness relationship for solid structures. The burden-spacing-length combinations that produced the best and poorest overall breakage, maximum and minimum overbreak, and least and most toe were determined.

Jan 1, 1977

By Alain Duchesne, Dominique Fonfrede, Alan Broca

The technique involves the removal, in one piece, of an unwanted concrete pile section, exploiting the principle of crack propagation induced using gas pressure. The device, or pod, is made of a container in which an over-pressure is generated. After a predetermined time delay of 72 hours, gas and pressure are produced by the reaction between a calcium base chemical and water.

Jan 1, 2012

By Carl E. Jones

This presentation discusses the properties of the two-component explosive, KinePak, and how it is used by the utility industry.

Jan 1, 1978

By Martin L. Smith, Robert L. Hautala

The objective of blast optimization can be approached either in a qualitative sense of designing a blast which will be "trouble free", or quantitatively in the sense of minimizing overall mining costs. Blast design simulators and fragmentation models have become an accepted tool in blasting over the last decade. Numeric simulators are very useful for solving quantitative problems, but are limited in their ability to address more qualitative problems such as post-blast bench condition. Also, current blasting models are limited by the complexity of site-specific blasting and are not functionally suited to mathematical optimization. As a result a great deal of expertise is still needed in optimizing a blast. The following describes the application of an expert system approach to integrating both a symbolic model of the expertise of the blasting engineer for attaining a trouble free blast, and a numeric optimization model relating fragmentation to unit operations from drilling to grinding. Research into this application of a coupled modeling approach to blast design is being carried out to develop a modeling methodology which will provide a suboptimal design for qualitative design goals as well as minimizing blast related costs.

Jan 1, 1991

By Jeff Wachendorf

Due to the competitive nature of the coal industry we are constantly challenged to reduce costs associated with day to day operations. Every facet of the mining operation is scrutinized for cost reduction and possible efficiency increases. This paper will discuss the pros and cons of two different blasting methods. Buffer blasting has been an institution for many years at Spring Creek Coal and very successful in its application. Cast blasting arrived on a trial basis in 1998 and has produced very encouraging results. This paper will describe the design, drilling, and blasting methods currently used, and a comparison of these two methods.

Jan 1, 2001

By Calvin Konya, Theodore R. Myers, Robert Lundquist

The design of a single, large mass blast using ring drilling may take two to three months. This time requirement inhibits the evaluation of multiple designs. It also reduces the flexibility to redesign a blast when a parameter affecting the blast changes. Manual preparation exposes the design of a ring blast to a greater probability of human error. The use of Computer Aided Design (CAD) can help to overcome the shortcomings of manual design preparation. High speed electronic calculation, as well as programming, allow for many designs to be considered before blasting. Parametric programming allows single or multiple parameter changes to be introduced into an existing design, such as changes in drilling equipment, variations in ore density or changes in explosive. Exposure to human error is reduced by programming that performs calculations and produces graphical displays for review by the designing engineer. The goal of achieving desirable fragmentation for the minimum cost, when using ring blasting, is obtainable using blasting design techniques and CAD. Multiple designs can quickly be generated and costed, producing cost curves that indicate an optimum design with respect to cost.

Jan 1, 1990

By Thomas E. Ricketts

Limited void volume blasting (LVVB) occurs when rock is blasted into a volume that is not sufficient to let the rock expand to its free-bulking value. The freebulking value is obtained when the rock particles have enough space to separate, tumble and rotate to produce the maximum amount of void possible between the fragments when they finally come to rest. Although bulking value depends on particle size distribution and shape, a typical free-bulking value for uniform, finely broken shale is about 1.67. LVVB occurs in almost every type of blasting used in both surface and underground mining operations. For example, in multiple-row bench blasting for surface mining, the final delays that are designed to fragment the rock furthest from the free-face are generally confined by previously blasted rock which results in a LVVB situation. In underground mining, the blasting is automatically confined and is commonly done intentionally to limited void volume to reduce mining cost and improve safety. LVVB primarily affects rubble bulking and thus the excavation of the broken rock which is related to the productivity and economics of a mining operation.

Jan 1, 1989

By MacDonald B. Johnson, Douglass P. Bacon

With the advance of science, rise of public interest in environmental matters, and continuing erosion of air quality, Federal and state regulators are demanding an increasing complex array of data concerning emissions produced by burning and detonating energetic materials. The U.S. Department of Defense, one of the world's largest consumers of energetic materials, now must characterize combustion products resulting from open burning/open detonation disposal operations. The catch-all phrase "below detection limits" no longer satisfies the regulators who now want testing to delve into the ppt level for volatile organic compounds and ppt level for semivolatile organic compounds.

Jan 1, 1995

By George D. Raitt, Rudy Lyon

Until fairly recently, Down-The-Hole (DTH or DHD) hammer drilling was never really a factor in large scale open pit surface mining. It was a method confined to water well drillers, aggregate quarries and limestone mines where the hole size rarely exceeded 6-1/2" (165 mm). Also it was somewhat limited to the harder rock areas such as the North East and South East United States. The trend in the big mining pits for coal, copper, gold and iron, was for the big rotary drill rigs with lots of muscle in pulldown, bitload and rotary torque.

Jan 1, 1998

By P D. Katsabanis

Image analysis has been proposed to be an accurate and convenient means of measurement of blast fragmentation. The paper compares the results of image analysis to screening using laboratory scale rock piles. The muckpiles ranged from uniform distribution samples to well graded samples following the Rosin-Rammler distribution.Deviations between screened and imaged distributions were observed in most cases due to the loss of fines. Addition of fines in the system improved the result derived by image analysis considerably. It is suggested that techniques for the prediction of fines be evaluated for modifying the size distributions produced by image analysis.

Jan 1, 1999

By B Mohanty

Several parameters such as, Energy, Strength, Brisance, Impulse, and Bubble Energy, are in common use in the explosives industry today to rate commercial explosives in terms of blasting performance. However, this multiplicity of terms, their frequent interchange and their purported one-to-one correlation with expected performance have given rise to a considerable amount of confusion, and have often resulted in unrealistic rating of explosives. In this paper, various theoretical and experimental methods of estimating energy and performance of explosives are discussed and their relative merits examined. These methods include, Computer Code Calculations, Cylinder Test, Trauzl Test, Ballistic Mortar Test, Underwater Test and Model-scale blasting. It is shown, in the light of actual blasting process, that such measures cannot be considered accurate indicators of expected blasting performance as the properties of rock to be blasted are either totally ignored or only partially accounted for in these methods. It is also shown that no single technique alone among those currently employed by the explosives industry can lead to realistic rating of explosives in terms of expected blast results. The need for the adoption of a two-tier rating system, one based on chemical potential "energy", and the other based on blasting "performance" is proposed, and specific approaches to achieve this objective are outlined.

Jan 1, 1981

By Thomas E. Lobb, Harry C. Verakis

Blasting is a primary means of extracting minerals and ores at surface mining operations. The domestic consumption of explosives and blasting agents during the year 2001 was about 5.25 billion pounds. Flyrock is always a major concern for the blaster. Flyrock from surface blasting operations has caused serious injury and death to employees and other persons. Injuries due to flyrock and the lack of blast area security accounted for over two-thirds of all blasting-related injuries in surface coal, metal, and nonmetal mines during the period 1978-2002. Selected accidents due to flyrock and lack of blast area security in surface mining are presented in this paper. Incidents related to construction blasting are also described. Techniques to mitigate blasting accidents are discussed. These include proper blast design, driller-blaster communication, inspection prior to loading and firing the blast, removing employees from the blast area, controlling access to the blast area, and using a blasting shelter. An experienced driller could detect potential problem areas such as voids, mud seams, incompetent rocks, and other irregularities by observing the progress of drilling. The drill log should include the details of any unusual or exceptional circumstances noticed during drilling. A blaster may need to alter the loading configuration to alleviate potential problems. Basic blast design is sometimes taken for granted and assumed to be proper for the conditions encountered, but one size does not fit all. It is known from the physics of blasting that the explosive energy takes the path of least resistance. The path of least resistance could generate flyrock, depending on the blast site conditions. A combination of ‘borehole tracking’ and ‘laser profiling’ can assist in improving the design of a blast. The blaster can use these tools to adjust borehole loading to match site conditions.

Jan 1, 2004

Prediction of fragmentation in Taconite Mining is an important aid to blasting engineers. A simple theory relates the intensity of radial fracture per unit length to distance from the borehole, from which a power law for mass fraction passing versus size is derived. For the lower end of the size distribution, the equation agrees well with several published examples of fragmentation from sieving of full scale blasts. Large size fragments arise from interaction of fractures from neighboring holes and pre-existing joints. Analysis of two assumptions regarding radial fracture interaction shows that complex fragmentation distributions can arise from the simple mechanisms proposed. Measured fragmentation falls between the two extremes calculated.

Jan 1, 1996

By Jeff Friedman

This paper addresses certain problems to be encountered when a blasting contractor agrees to provide indemnification. Nearly 100% of all blasting work is performed pursuant to a contractual agreement. Whether the explosives engineering firm works directly for the property owner, or for a general contractor by way of subcontract, indemnification agreements are generally required to protect owners, operators, general contractors, and other interested parties in the event there is subsequent litigation. These contractual requirements are typically referred to as indemnification and “additional insured” agreements. We will address the ramifications of contractual indemnification as well as “additional insured” agreements in this presentation. Some of the aspects of this paper will include:

Jan 1, 2004

By Jason Baird, Seokbin Lim

Run up is a factor in Linear Shaped Charge (LSC) cutting for which an account must be made. It occurs on the initiation segment of the charge, and the cutting performance during this period is significantly lower. Previous investigations by the UMR Explosives Group observed that similar effects occur not only with LSCs but a wide range of other explosives applications, including explosive-driven flux-compression generators. Prior to this investigation, it was believed that the main contributing factors to run up were from the combined effects of explosive run up (detonation pressure), lack of confinement at the free, initiation end of the charge, and penetrator transition from segmented pieces to a long-rod penetrator blade. As an initial step to understanding the mechanics of LSC run up, a series of investigations was performed in which the testing series was divided into several sub-categories (explosive detonation pressure run up, lack of confinement and long-rod penetrator concept) in order to reveal the effect of each on the run up. Predominantly, commercially manufactured LSCs were used for the investigation, and the entire testing was completed by the UMR Explosives Group.

Jan 1, 2006

By John Brennan

The Avalauncher has been an integral tool for avalanche mitigation work for close to 50 years. With their ability to place a kilogram of high explosives up to two thousand meters away, they routinely serve as a short range alternative to military artillery. The Avalauncher’s roots can be traced to a pneumatic baseball pitching machine used by Major League Baseball teams in the United States in the late 1950s. Throughout the decades, many modifications have been made to both the launcher and its projectiles. Current technology has allowed the Avalauncher to attain greater accuracies and operational range. In this paper I plan to cover not only the history of the Avalauncher but also explore its potential future.

Jan 1, 2009

By P. R. Mohanty, Kaushik Dey

Blast-induced tunnel overbreak prediction in the past has been based on peak particle velocity measured far from the blast site with necessary extrapolation. This has often resulted in suggesting higher damage threshold levels of Acceleration/PPV for overbreak prediction (Bogdanhoff, 1995, Holmberg and Persson, 1997, Murthy and Dey, 2002). These, site-specific far-field blast vibration studies, have also revealed that predicted PPV levels for overbreak could lie in the range of 700-5000 mm/s, an extremely wide range to generalize. Experimental blasts were conducted, in an underground metal mine located in eastern India, with an objective to study the level of acceleration /peak particle velocity generated in tunnel blasting. Accelerometers and tri-axial geophones with measuring ranges upto 500 g, 254 mm/s respectively, were mounted on the tunnel floor close to the blast face, with sensor distances varying from 15.25m to 36.10m. Due to straight faces the measuring distance could not be reduced further anticipating, in particular, cable damage. The equipment used was of M/s Instantel Inc., Canada. The blast pattern used was burn cut with large dia relief holes providing the required free face. The blast hole depth was 1.8m. Tunnel overbreak was measured using a telescopic offset rod fabricated at Indian School of Mines, Dhanbad, India.

Jan 1, 2004

By John R. Jr Tripi, Paul N. Worsey

Split round blasting is commonly practiced in underground uranium mining in the Big Indian ore belt located in Southeast Utah. The technique is used to prevent ore dilution by separately blasting the ore from the face.

Jan 1, 1985