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By E. V. Bratygin, E. G. Dmitrieva

The aim of the research was to study the thermodynamic characteristics of high-temperature processing of ilmenite concentrate deposits "Central" in a neutral and oxidizing atmosphere, as well as its interaction with alkaline additives. The research was conducted using a scanning colonoscopy on thermogravimetrical analyzer NETZSCH STA 449 F3. A sample of the test material weighing 10 mg was placed in a crucible and heated at a rate of 10 °C/min to 1200 °C in argon or air. Studies have been conducted pure ilmenite concentrate and its mixtures with 5 % and 12.5% of sodium carbonate. The results of the analysis of the thermogravimetric curves it was found that the recovery of the concentrate carbon will come from ulvospinel, not pseudobrookite, and the reaction recovery is possible at temperatures above 900°C. While removing produced in the decay ilmenorutile of iron oxides in an inactive form, for example, iron (III) oxide, it is possible to reduce the quantity of the solution of ilmenite formed during the restoration of the melt anosovite. The analysis of data obtained during heating of ilmenite concentrate with sodium carbonate in concentrations of 5 and 12.5% transition pseudobrookite in ulvospinel is missing, it just breaks down into hematite and titanium oxide, which, in turn, react with N?2??3. It should be noted that increasing the concentration of sodium carbonate in the sample contributes to more complete interaction of iron oxides and N?2??3 with formation of ferrites of sodium. This can ensure full recovery of iron oxides in the concentrate, which is part of secondary ilmenite can not be dissolved in the melt formed by the lower oxides of titanium. In addition, the increase in the content of soda in the mixture significantly reduces the temperature of the initial melting point of the slag and facilitates the coagulation of metallic iron.The obtained results were used for laboratory studies of the solid-phase sintering of briquettes from ilmenite concentrate with additives of sodium carbonate and a reducing – coal, as well as for the development of technological mode of solid-phase sintering of the concentrate with the aim of obtaining product recovery with a titanium dioxide content of more than 75 %.

Jan 1, 2018

By Sergio Castro, Janusz Laskowski

In the flotation in highly concentrated electrolyte solutions not only ionic strength but also chemical composition, flotation pH and mineral properties play an important role. As a result an improvement or depression may be observed. A strong improvement in the floatability of hydrophobic bituminous coals and other inherently hydrophobic minerals is characteristic for the "salt flotation process", which is carried out in concentrated electrolyte solutions at natural pH and without addition of any flotation reagents. However, pH is a key factor when saline and hipersaline waters with hydrolyzing metallic ions are used as process water. In the case of flotation of Cu-Mo sulfide ores in seawater, molybdenite is strongly depressed by the Mg2+ hydrolysis products when pH is raised to depress pyrite. Process water with a high content of Mg2+ and Ca2+ ions, and this also includes seawater, have deleterious effect on the anionic flotation of industrial minerals with fatty acids. The flotation of potash ores is carried out in NaCl-KCl saturated brine (6-7 mole/L of NaCl and KCl) with the use of long-chain amines. Such a high electrolyte concentration changes dramatically the amine Krafft point making the collector insoluble in brine; its mode of action entirely differs from that in conventional flotation processes.

Jan 1, 2014

By Behzad Vaziri Hassas, Firat Karakas, Mehmet Celik, Onur Guven

Since dewatering is a costly process, removal of moisture from relatively fine size lignites is an important industrial problem. As the lignite gets finer, the presence of micropores and relatively low hydrophobic nature of lignite lead to trapping of large quantities of water in the coal matrix. Lignites used in power stations need to be dried to a certain degree of humidity before it is transferred to the combustion chamber. It is generally wise to dewater coal as much as possible by physical means before it is dried. However, dewatering cost in some cases may be prohibitive. Thus, sometimes removal of even little percent moisture may be of great help in such operations. Surfactants have been used to increase the efficiency of coal dewatering. It is crucial to select appropriate type and amount of surfactants in order to get higher efficiency. Since the hydrophobic characteristic of coals increases with increasing the coal rank, dewatering of bituminous and anthracite can be accomplished using low HLB surfactants (Oily), however, these surfactants are not efficient in the case of low rank coals like lignites and brown coals. It is suggested that adsorption of low HLB surfactants on high rank coals is governed by Acid-Base interactions rather than electrostatic and van der Waals forces. Since this characteristic in lignites is not strong enough, low HLB surfactants could not be effectively adsorbed on low rank coals to make surface more hydrophobic. In this paper, a special set-up has been designed to study the effect of high HLB surfactants on dewatering of fine lignite particles. It is shown that high HLB surfactants function more efficiently on low rank coals than low HLB ones.

Jan 1, 2014

By O. Guven, I. Karaagaçlioglu, O. Ozdemir, M. Çelik

In this study, the effect of morphological properties such as shape factors and roughness of the glass beads on their flotation efficiency were determined using image analysis and profilometer methods. There is a considerable correlation between the shape factors, surface roughness and flotation behavior of the glass sample. These results indicate that as the particle shape is away from roundness and smoothness, it acquires more hydrophobicity.

Jan 1, 2014

By K. C. Corin, M. S. Manono, J. G. Wiese

"It has been suggested that hydroxo species, particularly those of calcium, selectively adsorb onto gangue minerals. Such species enhance the depressive action of carboxymethyl cellulose (CMC) onto gangue via an acid-base interaction between the positively charged mineral surface and the negatively charged CMC molecule. Thus, the hydrophilicity of gangue minerals is enhanced, preventing the dilution of the concentrate. However, as there is little evidence to support these claims it is important to investigate. Adsorption data and mineral surface charge analyses will allow a fundamental understanding into how electrolytes and their ionic strengths affect gangue-depressant adsorption. It is strongly anticipated that decoupling these effects will allow process operators to tailor their process water quality needs towards best flotation operating regimes and in the long run effect closed water circuits. Thus, using talc and pyrrhotite as proxies, this work investigates the influence of the ionic strength of process water on the adsorption of CMC onto minerals in sulphide flotation.INTRODUCTIONThe phenomenon of gangue depression in mineral flotation is of critical importance as regards the attainment of a required concentrate grade. This thus suggests that the depressant of choice has to have a highly selective affinity for the targeted gangue minerals. This would ensure the necessary prevention of gangue from reporting to the concentrate without inadvertently depressing the value bearing mineral. The chemistry of the environment regulates the manner in which gangue depression occurs. In sulphide flotation, polysaccharides are used as depressants of choice to depress naturally floatable gangue which may in the case of Merensky ores exist as talc. The two widely used polysaccharides in the South African context are carboxymethyl cellulose (CMC) and modified guar gum. It is suggested that polysaccharides depress gangue by rendering the surface of gangue hydrophilic or by preventing the formation of hydrophobic layers on gangue mineral surface, forming large gangue aggregates and thereby increasing their heterocoagulative nature (Shortridge et al., 1999)."

Jan 1, 2018

By G. Pahomova

"It developed an alternative to traditional flotation enrichment refractory of complex lead-zinc ores to obtain conditional lead and zinc products. The scheme involves the use of the processing method of gravitational enrichment of the primary cycle and the combined gravity-flotation-hydrometallurgical in finishing. The method has a high level of comprehensive utilization of mineral raw materials in relation to the elements that are extracted in the process of enrichment in lead concentrate, and the increase in recoverable value of processed ores. INTRODUCTION The primary source of lead are complex sulphide lead-zinc ore, lead ore actually rarer. The value of lead and zinc ores (except lead and zinc) is determined by the presence in them of a wide range of associated components: silver, contained mainly in galena; gold; bismuth in the form of its own minerals, but is associated with galena; cadmium contained mainly in the sphalerite; indium, thallium and gallium contained in sphalerite and galena; selenium and tellurium are present as impurities in the sulfide, tellurium is also found in the form of its own minerals. Of note harmful impurities antimony, which is often associated with lead sulphosalts and arsenic, having a substantially own minerals. By quality (content of lead, or the total content of lead and zinc) lead-zinc ores are divided into rich, ordinary and poor; by oxidation - to sulfide (with a lead oxides content less than 15% and zinc oxide content less than 10%), mixed and oxidized (50% oxide); the latter have a subordinate importance as a source of zinc and lead. Traditionally, the most contrasting technological properties of sulfide ores of nonferrous metals considered flotation properties, which determines the priority in the selection of flotation technology of their enrichment. Other methods of enrichment - gravity (jigging and enrichment in heavy suspensions), radiometric sorting (separation) are used as preliminary operations whose main purpose is to increase the content of lead and zinc in the ore sent to flotation, as well as the removing of part of empty rock in dumping tails prior to flotation. Effective implementation of these methods is possible at large size emphasizing in the ore of lead and zinc minerals, which is typical of the rich ores and which so far mainly worked. At the same time, non-ferrous metal ores (polymetallic, lead-zinc, copper-zinc, etc.) have a sufficiently high contrast to gravitational properties since ore minerals have a higher density compared with a rock minerals. But the gravity of the practice of non-ferrous ores enrichment is not widely used, despite its high degree of environmental safety and lower cost expensive."

Jan 1, 2018

By A. Boulton

Low molecular weight synthetic polymers substituted with hydroxyl, carboxyl or sulfonate functional groups were used to improve the flotation separation of zinc or copper sulfide minerals from iron sulfide gangue minerals in three massive sulfide ores of different mineral composition. These polymers produced significant improvements in zinc or copper grades as a result of a selective depression of iron sulfide minerals. It was shown that this selectivity was the result of preferential adsorption of the polymer on the surface of the iron sulfide minerals. The different types of interaction between the functional group on the polymers and the sulfide mineral surfaces could explain the trends observed in the flotation results.

Jan 1, 2003

By V. E. Vigdergauz

Possibilities of the analysis of potential energy of bubble-particle interaction on the basis of extended DLVO theory are discussed. Interaction energies of mineral silica, coal and pyrite particles with contact angles from 20 to 100 degrees and air bubbles in neutral and alkaline solutions are analyzed. It is shown that for hydrophilic silica, the formation of particle-bubble complexes (either in the area of primary or secondary potential minima) is impossible due to the high potential barriers (from 6000 to 140000 kT)and low values of the attraction force. There is shown that for coal and pyrite particles the energy of interaction vs. particle-bubble distance strongly depends on pH value. Improvement of floatability of minerals by the hydrophobization of their surface by collectors leads to the eliminating of potential barriers and the formation of the stable complexes of minerals and air bubbles in the area of primary potential minimum. In addition, due to hydrophobization of coal and pyrite changing pH has practically no influence on the energy of interaction. There are discussed results of the numerical calculations of normalized interaction forces in particle-bubble systems on the nanometer distances for pyrite, sphalerite, and chalcopyrite at contact angles up to 85° in comparison with the experimental data. The values of adhesion force for hydrophobized particles of coal and pyrite to air bubbles are about 10-5 N, that indicates stability of the formed flotation complexes. Examples of using the long-range and high-energy effect of hydrophobic interactions for improving minerals floatability are discussed. There are illustrated minerals wettability changes induced by the adsorption of thiol collector and hydrophobic polymer. Possibilities of flocculation and flotation of mineral slimes due the polymer-collector hydrophobic interactions are shown. Keywords: bubble-particle interaction, contact angle, extended DLVO theory, floatability

Sep 1, 2012

By A. Singh, M. Ntlhane, V. Ross, M. Dlame

"Fine valuable particles are often lost to flotation tailings streams due to inefficient collection by air bubbles as well as passivation of surfaces by oxidation and slimes. The application of high-shear hydrodynamic cavitation devices (HCDs) to overcome this problem has already proven to be a considerable success in the industry. This paper details the results of further investigations that were undertaken at Mintek to better understand the mechanisms involved when preconditioning feed slurries in an HCD. By promoting inter-particle attrition and conditions of high shear within the reactor, cleaning of particle surfaces is enhanced as well as the formation of superfine (nano) bubbles which are believed to aid their agglomeration and subsequent collection by normal sized bubbles. In order to broaden the envelope of understanding with regard to application of the technology, rather than tailings material as investigated earlier, a Platinum Group Mineral (PGM) UG2 ore from the Bushveld Complex in South Africa was used in this study. The results of a series of batch flotation tests in a 10L Denver cell are presented, being conducted after the feed has been subjected to different methods of preconditioning. It was demonstrated that the preconditioning significantly improved the flotation kinetics of the PGMs, the optimum being obtained after around 20 passes through the reactor. This was accompanied by a much enhanced recovery-mass pull relationship and a significant improvement in the grade-recovery response. Significantly, the selectivity between the PGM and the deleterious chromite (expressed as Cr2O3) gangue more than doubled under these conditions. Modelling of the PGM data by means of the modified Kelsall model indicated that both the fast and slow floating rate constants were improved.INTRODUCTIONIt is well known that the flotation recovery of fine and ultrafine particles, typically less than 10 micron in size, is a challenge (Yoon et al., 1989; Miettenin et al., 2010). Although these particles are typically well liberated, due to their very low mass and inertia, the collision efficiency with air bubbles is low as a result of the inability of particles to penetrate the liquid streamlines around bubbles. Hence the probability of contact is often regarded as the ratedetermining step in flotation of ultrafine particles. Introducing more power into conventional flotation machines is likely to solve only part of the problem, as conventional mechanisms are effective only to a point in terms of shear and micro-turbulence. Further challenges are posed by the treatment of low-grade or oxidised tailings dump material, where valuables are passivated due to prolonged exposure to the atmosphere or slimes. Over the years, various mitigating strategies have been investigated, including the use of dissolved air flotation (Martinez-Gomez et al., 2013; Calgaroto et al., 2015), shear flocculation (Subrahmanyam and Forssberg, 1990), seed or carrier flotation (Tabosa and Rubio, 2010), sonication to clean particle surfaces (Aldrich and Feng, 1999; Newell et al., 2006), high intensity conditioning (Bulatovic and Salter, 1989; Chen et al., 1999; Tabosa and Rubio, 2010), and various electrochemical approaches such as changing Eh in order to promote formation of dixanthogen, dissolution of oxidation products by lowering the pH, activation by sulphidisation (Newell et al., 2006; Becker et al., 2014), and the use of alternative collectors."

Jan 1, 2018

By A. Mainza, H. Hill, L. Bbosa

"The main objective of ore breakage characterization is to quantify the relationship between the energy supplied for breakage and the size of the resultant progeny. In this study, the ore breakage characteristics of drill core particles and crushed particles were compared. Single impact breakage tests were conducted on a basalt ore sample using the JK rotary breakage tester. The size-dependent model by Shi and Kojovic was used to fit the breakage data because the effect of initial particle size is accounted for in the model. It was found that crushed particles consistently gave a higher degree of brokenness than drill core particles and the differences were attributed to the internal structure of the particle. Drill core particles contain a lower crack density (paths of weakness) than crushed particles which have been pre-weakened during the crushing process. An increase in crack density is directly related to a decrease in the minimum threshold energy. Upon application of a stressing force above the stress threshold, particles with a higher crack density will fracture more easily because of a higher rate of crack propagation due the numerous paths of weakness available. It was therefore concluded that under the same conditions, drill core particles are more competent than crushed particles. INTRODUCTION Comminution devices have commonly been reported as being the largest energy consumers in mineral processing circuits (Napier-Munn, 2015). Cleary (1998) reported that the inefficiency of comminution devices is a result of less than 5% of the supplied energy being utilized for breakage, with the majority being expended as heat and noise. With steadily declining fossil fuel supplies and a looming global energy crisis, the mineral processing industry has increased its focus on energy reduction measures. Ore breakage characterization plays a critical role in the design and optimization of comminution circuits (Tavares and King, 1998). The main objective of ore breakage characterization is to empirically quantify the relationship between the energy supplied for breakage (specific input energy) and the size of the resultant progeny through laboratory particle breakage tests (Napier-Munn, 1996). Commonly used laboratory breakage devices include the Drop Weight Tester (DWT), Split Hopkinson Pressure Bar (SHPB) and more recently, the JK Rotary Breakage Tester (JKRBT). Typically, a standard single impact breakage test procedure consists of a matrix of experiments on particles in four to five narrow size fractions each tested at low, medium and high energy levels. The resultant progeny of each test is sized to obtain a particle size distribution (PSD) from which the degree of breakage, usually in the form of a t10 value (percentage of the progeny material that passes 1/10 of the feed size) can be obtained for each size fraction and energy level (Napier-Munn, 1996)."

Jan 1, 2018

By Diego Mesa, Willy Kracht

Frothers may be classified as weak or strong depending on their ability to produce stable froths, which is related to the amount of water that they transfer from the pulp to the froth. They can also have an effect on the non-selective mechanism of recovery by entrainment, implying that both selectivity and froth stability are, at least to some extent, frother dependent. Solids, on the other hand, also have an effect on froth behaviour. Clays, which are characterized by their small particle size, laminar shape, and high specific surface, tend to report to the froth phase and have an enormous impact on both froth stability and the overall performance of the flotation process. The purpose of this work is to shed light on the effect that different frothers have on the froth behaviour when clays are present. In order to do that, two sets of experiments were conducted using frothers from the families of alcohols and polyglycols. For each test, the equilibrium froth height was measured at different frother concentrations in an agitated machine with an acrylic square-base cell that was 11 cm wide and 25 cm high. The cell was designed in such a way that froth was able to grow without concentrate discharge. In the first set of tests, pure clays such as kaolinite and montmorillonite were used. In the second set, an actual copper sulphide ore with a high content of clays was used as solid phase. The results, expressed as curves of equilibrium froth height against frother dosage, showed a coupled effect of frother-clay on froth behaviour for both sets of experiments. In some cases, the froth grew up until the border of the cell with only a few parts per million of frother. In other cases, the equilibrium froth height varied smoothly with frother dosage. The results suggest that choosing the right frother can be of use for controlling the froth behaviour when dealing with clay-rich froths, using frother dosage as the control variable. The application of these findings at industrial scale are discussed and some recommendations are given.

Jan 1, 2018

By P. Huang, D. W. Fuerstenau

Various factors that control the natural flotability of talc, including differences due to crystal face and edge effects, were delineated. For study of talc depression phenomena, dextrin was used as a model depressant. For the enhancement of talc flotation, dodecylammonium acetate (DDAA) was used as the collector. The interaction of DDAA with talc was assessed by flotation experiments and electrokinetic (zeta potential) measurements, from which the role of hydrophobic bonding can be demonstrated. The results presented in this paper provide useful information on how the crystal chemistry and surface chemistry control the electrical double layer, adsorption phenomena, wettability, and flotation behavior of talc in aqueous media.

Jan 1, 2003

By S. Narra, M. Nelles, I. Eickhoff, S. Teitge

"The aim of the research is to develop a holistic process flow for the recycling of glass fibres from glass reinforced plastics (GRP) and carbon fibres from carbon fibre reinforced plastics (CFRP), wherein the dissolution of the fibre epoxy resin matrix, separation of fibre fractions and their renewed material use is intended. In clear distinction to the previous research and development projects, the aim here is to recycle complex composite structures such as dismantled/disused wind turbine rotor blades and end-of-life composite wastes. In the course of the study, mechanical, hydrothermal and thermal processes and their combined procedures will be developed. As the fibre length is a decisive quality criterion in the recycling of composite materials, the further focus of the study will be the development of upstream and downstream material processing, in which the fibres are retained in their original form. The evaluation of the recycled fibres obtained is based on the elemental composition, measurement and morphological evaluation of individual filaments by scanning electron microscope (SEM), micro tensile tests on single fibres and their comparison to virgin fibres. The resulting process water is analysed by gas chromatography and mass spectroscopy (GC-MS) and a potential recirculation is determined. In cooperation with companies from the composite processing industry as well as recycling companies, a return of the recycled fibres to the known manufacturing process will be examined and an energetic and economic evaluation of the overall process will be carried out. Ambitious aim of the study is to achieve an actual recycling instead of the present downcycling or the energetic utilization. INTRODUCTION As global warming increases, so does the awareness of consumption and production of energy. To counteract the effects of global warming, renewable energy has been increasingly used during the last two decades, not only in Germany, but worldwide. Both, hydropower and wind energy, hereby play a fundamental role. After the end of their useful life of 20 to 30 years, the wind turbines (WTs) are being dismantled. Due to their foundations and tower segments, their recycling rate hereby exceeds 90% by mass. So far, the resulting rotor blade waste played a minor role accounting for only 2 - 3 weight-% of the total plant. Rotor blades of modern wind turbines are made of glass and carbon fibers, which are embedded in an epoxy or polyester resin matrix, balsa wood, PU or PET foams as fillers as well as various paints and coatings. These wastes currently end up in waste incineration or are sold to non-European countries."

Jan 1, 2018

By Seher Ata

This paper is concerned with the coalescence behaviour of two bubbles in dilute solutions of cetyltrimethylammonium bromide, methyl isobutyl carbonil and triton x-100. Two bubbles were produced at the tips of adjacent capillaries and the time elapsed between the first contact of the bubbles and film rupture was determined by means of a high speed camera. It was found that the amount of surfactant required to stabilise the bubbles increased in order of CTAB>TX-100>MIBC. The probability of coalescence decreased sharply with increasing surfactant concentration in CTAB and TX-100 solutions while with MIBC each bubble pairs resulted in coalescence, giving hundred per-cent coalescence probability.

Jan 1, 2014

By M. Ito

Cobalt-rich ferromanganese crust and nodule ores from seamount areas contain volcanic and sedimentary rocks as substrate or nuclei and these ores require mineral processing to remove the substrate/nuclei rock before smelting. This paper reviews the results of jig separation and air table treatment for the coarse fraction and flotation and hybrid jigging for the fine fraction. Using these techniques substrate/nuclei rock was removed from the cobalt-rich ferromanganese oxide components. The mineralogical properties and metallurgical treatment methods including hydrometallurgical treatment of low grade ore is also reviewed.

Sep 1, 2012

By Chanki Jeong, Heechan Cho

In this study, batch flotation experiments were conducted to recover rare earth elements (REE) from an REE ore deposit in the Mushgai Khudag area, Mongolia. Apatite was found to be the major REE mineral while monazite and xenomite were observed as minor minerals. The main purpose was to float apatite to increase the REE content. Oleic acid was used as collector and MIBC was used as frother. Sodium silicate was used as a depressant for iron compounds. NaOH was used to adjust the pH of the flotation to about 9.5~10.0. The particle size was 90% less than 152 ?m (- 100 mesh). The content of REE elements was analysed by ICP - OES to determine the contents of REE such as Ce, La, Nd, Pr and Y. When sodium silicate was used, the best result was obtained using 0.2 mL of sodium silicate, 2 mL of oleic acid and 2 mL of MIBC. Under these conditions, the recovery of REE was about 78% and the grade of the first froth product was 42,995 ppm Ce, 24,088 ppm La, 14,236 ppm Nd, 4,388 ppm Pr and 1,570 ppm Y. When conducting flotation after iron minerals were removed by magnetic separation, a better result was obtained; with 2 mL of oleic acid, 2 mL of MIBC and no sodium silicate, the recovery was increased to 90% and the grade was also increased to 58,600 ppm Ce, 28,624 ppm La, 17,160 ppm Nd, 5,348 ppm Pr and 1,971 ppm Y.

Jan 1, 2014

By James A. Finch

"Developed countries are in the midst of re-structuring education in minerals-related disciplines as raw materials, once vital to wealth generation, contribute progressively less to the economy. The changing circumstances mean institutions must justify mineral processing by new criteria. After considering what a mineral processor needs to know the ways to deliver are considered. Taking twenty graduates per year to illustrate, one institute could justify this number as a program in a department or school (of whatever grouping of disciplines). A strong research component would make the package additionally attractive. Divide among four institutions and mineral processing is best served in a research centre with delivery taking advantage of multi-centre and distance learning opportunities.INTRODUCTIONThis is one of five plenary lectures at the Congress. I may have preferred a technical subject, as that is what occupies most of my thinking hours, but it is reasonable as an academic that this topic should come to one of us. The fact the topic has not been high on my agenda may provide one advantage: that I can suggest directions free of pre-conceived notions, just as when reviewing the background to a technical article the temptation to select in support of one?s interpretations is resisted. The trick will be to add something new.One reading of the title seems to query whether mineral processing education has a future. (I will refrain at this juncture from defining mineral processing and assume for now we share an understanding of the term.) The proximity of natural and human resources led to the Industrial Revolution and the interaction continues to stimulate and sustain industrial and economic development in many parts of the world. The search for raw materials has historically played a key role in opening frontier areas, with undersea and outer space next. The reason is obvious: raw materials along with food and energy underpin society. Thus mining will remain part of human activity along with the need to pass on the knowledge and skills.What happens over time is resource relocation. Raw materials become exhausted in one area to be replaced by sources elsewhere; the demand for some materials lessens while growing for others. Educational institutions can find themselves with the wrong geography or with staff focussing on the wrong subjects. When this happens the restructuring produces much discussion. This is where we are in parts of the world. Japan, Western Europe and the United States are the prominent examples (Dowd, 1998; Flemings and Suresh, 2001; McDivitt, 2002). Mineral processing is becoming a series of courses in related disciplines: resource engineering, environment engineering or materials engineering. The start of the transition is evident in Canada and Australia, perhaps earlier than expected given the contribution of raw materials to their economies. A common backdrop in the developed countries is social pressure to reduce the impact of the ?untidy? aspects of life, and that includes mining. (This is not new: in classical times the mine face was the preserve of slaves and convicts.) These values are exportable, potentially affecting recruitment into mining schools everywhere."

Jan 1, 2003

By Juan Estrada, Mirtha Frómeta, Rubén Alcalá, Emilio Montejo, José Castellanos, Juan Berto, María Rivas

"The oxidized nickel ores from San Felipe deposit are composed mainly Smectites which gives to the pulps very unfavorable rheological .properties (cinematic viscosity and high shearing strength) for transportation processes (pumping), very low settling velocities and very low thickened pulps. These properties do not allow the preparation of high % solids, which affects the economic efficiency if a high pressure acid leach (HPAL) process is used. Pulps of close to 30% solids have very high BYS making pumping impossible. CIPIMM developed three technologies to solve these problems and to substantially increase the % solids in the pulps to be leached without a thickening step. These technologies are: • CIPIMM 2. At Preparation of pulps using additives. This method is based on the effect of some additives (inorganic salts) to improve the pulp’s properties. The use of this method allows increasing the % solids in the pulp up to 40% with good rheological properties • CIPIMM 2B. Preparation of pulps by thermal treatment of the ore previous to the preparation of the pulps. This method is based on the thermal destruction of the clays structure. Its use allows to obtain pulps with 50 - 60 % solids with excellent rheological characteristics. As a collateral effect, the Ni and Co grades increases by 10 - 15%. • CIPIMM 2C. Pulp preparation by chemical treatment. This method is based on the chemical transformation of clays, to obtain without thickening, pulps with 43- 45% solids and excellent rheological properties. The use of one of the three technologies depends on the chemical and mineralogical composition of the ores and the results of technical-economical evaluations to determine which one is the best alternative before running higher scale tests."

Jan 1, 2014

By S. V. Volkova, S. V. Mamonov, T. P. Dresvyakyna

"The purpose of the work is complex processing of sulphide-magnetite ores with the separation of iron into iron concentrate, copper and noble metals into copper concentrate.The work shows the research results of the material composition of the sulfide-magnetite ore in the South part of the Peschanskoye deposit. According to the research results it is found that ore contains 0.59% of copper, 66% of which is related to chalcopyrite; 39.9% of iron, 81% of which is magnetite and 3.87% is sulfur, 42% of which is associated with pyrrhotite, 65% of which is a monoclinic modification. According to the results of the mineralogical analysis, it is found that the main iron-containing mineral in the ore under study is magnetite, the content of which is 45%. In addition to magnetite, iron is found in carbonates, pyroxenes, amphiboles, chalcopyrite, pyrrhotite and pyrite. The main copper mineral in the sample is chalcopyrite; covellite, chalcosine, bornite have a subordinate value. The total content of copper minerals in the sample is about 1%. The processing technology provides the three-stage grinding of the ore to a size of 65% of the class-71 µm; a cycle of copper flotation; a cycle of pyrrhotite flotation; wet magnetic separation of flotation hosts. The following optimal parameters are established for the ore under study: the alkalinity of the slurry is 250-280 g/m3 of free calcium oxide in the liquid phase of the slurry; the duration of the main copper flotation is 20 min; the consumption of butyl potassium xanthate is 20 g/t; the consumption of the foam generator T-92 is 15 g/t; the consumption of copper sulfate for the activation of pyrrhotite is 300 g/t; the magnetic field strength is 1500 Oersteds.A complex flotation-magnetic technology for the enrichment of sulfide-magnetite ore has been developed in the laboratory in order to produce a copper concentrate containing 21.6% of copper with 91.7% extraction and an iron concentrate with 66.5% of iron mass fraction and 1.2% of sulfur with an extraction of iron into the concentrate of 87.9%."

Jan 1, 2018

By I. Silin, H. Wotruba, J. Huben, A. Ognyanova

"With increasing shortage of raw materials, the beneficiation of ultra-fine ores will play a larger role in the near future. Many established process technologies do not yield satisfactory separation results for ultra-fine materials. Without selectivity, high-grade concentrates cannot be produced. The material at hand is a taconite which had to be ground to d(90) = 25 µm to guarantee liberation of the iron oxides. The comminution was done by High Pressure Grinding Roll (HPGR) and resulted in smooth surfaces and clear grain boundaries. This is an indication of selective grinding and mineral liberation. Further processing steps included selective desliming, magnetic separation as well as reverse flotation. INTRODUCTION During the last centuries, the processing of iron ores became increasingly important. The coarse-grained, so-called lump ores that are ready for direct usage in blast furnaces without further processing are becoming gradually less abundant. The processing of ultra-fine-grained ores, which in addition require a complex ore beneficiation due to the composition of the material, will progressively gain relevance with increasing resource shortages in the future (Arvidson, 2013). The term “ultra-fine” does not hold a precise definition in mineral processing. In this paper, “ultra-fine-grained” ores are defined by the required grind size for full liberation smaller than 20 µm. Many established mineral processing technologies do not yield satisfactory separation results for ultra-fine materials. Thus, they are limited in their application to produce high-grade concentrates suitable for sintering and pelletizing for direct reduction processes. The production of a high-grade iron concentrate (over 68% Fe) with low silica content (under 2.5% SiO2) is possible from both magnetite and hematite containing ore. In addition to the mineral processing technologies (magnetic and gravity separation, flotation), technologies for the liberation of fine-grained iron ores need to be developed and improved. In contrast to the conventional wet grinding circuit by means of tumbling mills, several future trends in dry and wet grinding and regrinding are already in use. These include technologies such as vibration mills (Palla®Mill), stirred media mills (Vertimill®), vertical roller mills (Loesche) and high-pressure grinding rolls (HPGR) (Jankovic, 2015). This study preliminary investigated the mineral processing of a low-grade, ultra-fine-grained, complex iron ore in a laboratory scale after dry grinding by HPGR to 90% < 25 µm without consideration of the grinding, milling, energy and classification cost."

Jan 1, 2018