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By cheng Peng-fei, TANG Hai-yan, guo Xiao-chen, LI Jing-she, Liang Yong-cang, Zhao Baojun

In the process of oxygen blast furnace, the lower coke ratio and the higher coke load make the skeleton coke more important. To understand the dissolution of coke in melting and dropping zone, the influence of FeO content, temperature and reaction time on the dissolution of coke with slag were studied by single-factor experiment. Meanwhile, the three factors and three levels orthogonal were conducted. The dissolution degrees were characterized by the weight loss ratio and diameter variation. The results showed that the weight loss ratio increased and the diameter decreased with the increase of FeO content, temperature and time. The three factors and three levels orthogonal test showed that time was the most significant factor on coke dissolution, FeO content of the second, and finally the temperature. The microstructure of coke after reaction indicated that the dissolution occurred on coke surface.

Jan 1, 2016

By Wei-Tong Du, Zheng-Lei Guo, Yu Wang, Shu-Chao Wang

The influence of bottom blowing a CO2–O2 mixture on the bath temperature of a vanadium extraction converter was studied by using the characteristics of CO2 with weak oxidizing. It was studied in two aspects: oxygen content and temperature. The experiments showed, when the ratio of the mixture of CO2–O2 was 2:8 at 1300 °C, the bottom blowing of the converter inhibited the heating up of the hot metal, thus keeping the temperature below the carbon vanadium transition temperature. At 1360 °C, the sensible heat absorption by CO2 was 1.44 times that absorbed by O2 per mole. Meanwhile, at 1300 °C, 20% CO2 released the chemical heat of 13.58 kJ. So with the increase of the CO2 ratio, the bath temperature was reduced. The research showed that the bottom blowing of a CO2–O2 mixture had an advantageous effect by decreasing the temperature of the vanadium extraction converter.

Mar 1, 2018

By Liu Wei-feng

In this paper, the practice of separating precious metals from base metals in gold-antimony alloy by selective chlorination leaching under controlling potential in China has been introduced in detail. The precious metals and the base metals can be separated completely when the complex gold-antimony alloy is treated by this process. The impurity metals were removed effectively since the leaching efficiencies of copper, nickel and antimony are over 99%, with direct recovery of gold being 99.83% that is about 20% higher than that of the original process and silver, antimony, copper and nickel are also recovered effectively. The gold grade of the resulting crude gold powder can reach to 94%.The new process has been applied in the treatment of gold-antimony alloy for two years, and many former procedures have been cancelled, such as electrolysis, Anode slime leaching by nitric acid, smelting in crucible and blowing in muffle. The new process is more shorten, lower cost and friendly to the circumstance comparing to the original process.

Jan 1, 2008

By K. Suseelan Nair

Magnesium alloys containing rare earths are finding increasing applications in space programmes. A number of alloys have been developed and e good data base an the mechanical properties of these alloys is available. However details on metallurgical aspects are found to be sparse in, literature. This paper, at first, briefly reviews the available data on these alloys and subsequently presents the microstructural investigations conducted on quatenary fig-4.9% Zn-1% Rare earth-0.5% Zr cast alley, using optical metallic-graphy, electron probe micro-analysis and X-ray diffraction techniques.

Jan 1, 1989

By Russell E. Clemons

Coarse-crystalline granite, quartz syenite, syenite, meladiorite, and anorthosite in the Florida Mountains, southeast of Deming, New Mexico, were originally mapped as Precambrian. They were remapped in 1971 and some of them described as Mesozoic intrusives. Several subsequent papers presented Precambrian and Ordovician ages. Zinc, lead, copper, silver, gold, manganese, fluorite, and barite mineralization in the Florida Mountains invite more extensive exploration. Clarification of ages of rocks and periods of alteration and mineralization are necessary for efficient exploration. Field observations combined with petrographic studies strongly suggest that all the coarse plutonic rocks are Precambrian and most were altered extensively by late Tertiary hydrothermal activity.

Jan 1, 1982

By William Petruk

The concentrator of the Iron Ore Company of Canada consists of spiral circuits, a cone plant and a magnetics plant with regrind. The proportions of liberated and unliberated grains of iron oxides at each point throughout the concentrator were measured by image analysis, and recoveries were calculated for each particle type by the MATBAL materials balancing program. The results show that spirals and cones recover more than 92% of the liberated iron oxide grains in the size range of 848 to 150 um,, but the recovery drops off rapidly for finer grained particles. The tailings from the spirals and cones are reground and low intensity magnetic separators are used to recover liberated magnetite in the -37.5 um size range. The concentrator does not have a unit that efficiently recovers iron oxide grains in the size range of 150 to 37.5 um Consequently about 25% of the iron oxides in the ore are lost to tailings as liberated. grains in the size range of 150 to 37.5 um

Jan 1, 1989

By D. E. Larson

In cooperation with the National Institute of Environmental Health Science and the National Institute for Occupational Safety and Health the U.S. Bureau of Mines conducted grinding research on non-asbestiform tremolite. The goal of this effort was to prepare ground tremolite samples containing a considerable percentage of acicular grains with aspect ratios (approximately = 8um long with widths = 1 um) similar to those of asbestos particles suspected of causing cancer, Optical-and electron-microscopic examinations were used to monitor the size and shape of the grains in the ground products. Although customized milling techniques do have noticeable effects in producing acicular grains, the prismatic nature of fracturing in the non-asbestiform tremolites limited the number of acicular grains that could be purposely produced, and indicates that the likelihood of high concentrations of acicular particles occurring under normal mining and milling conditions is small.

Jan 1, 1991

By Zeng Zheng, Liu Chen, Yu Xing-Fu, Tian Su-Gui, Zhang Chao

"Single crystal nickel-base superalloy is prepared by using the various withdrawing rates. By measuring creep properties and microstructure observation, the influence of the element segregation on creep properties of the superalloys is investigated. Results show that the dendrite spacing and the segregation extent of the elements decrease with the enhancing withdrawing rate. The superalloy with smaller dendrite spacing has lower segregation of the elements and better creep resistance. The dislocations climbing over the rafted y’ phase is thought to be the deformation mechanism of the alloy during steady state creep. In the later stage of creep, the fact that some dislocations shear into the rafted y’ phase may twist the rafted y’ phase. As the creep goes on, the initiation and propagation of the cracks occur up to occurring creep fracture, which is thought to be the fracture mechanism of the superalloy during creep.1. IntroductionSingle crystal nickel-based superalloys consist of high volume fraction of ?? strengthening phase and ? matrix, and possess the excellent high-temperature mechanical and creep properties, therefore, they have become the main material to make the blades of the advanced aeroengines[1-3]. Some literatures report that the temperature-bearing and creep-resistance properties of the single crystal nickel-based superalloys can be remarkably improved as the increases content of the refractory elements, such as W and Re[4-6]."

Jan 1, 2012

By Gabriel Riveros

The stags from the Teniente Converter (TC) have high copper and magnetite contents. The reduction and copper impoverishment of these slags in an electric furnace was simulated in the laboratory, as part of a conceptual study for the Ventanas smelter of ENAMI. The effect of power input, electrode immersion, temperature of the slag, coke and solid revert additions on the rate of magnetite reduction and copper recovery was investigated. It was found that the addition of solid reverts, containing copper matte, enhanced the recovery of copper. Magnetite stratification and a corresponding gradient of the copper content occurred in the slag. Microscopic examination of slag samples showed the presence of copper in the form of matte and metallic copper inclusions. The results of the experimental work combined with an analysis of the phenomena that take place in an electric furnace led to a better understanding of the slag cleaning mechanism. The successful start-up of the slag cleaning electric furnace at the Ventanas smelter resulted in good copper recovery and confirmed the beneficial effect of solid reverts addition. Electrode consumption is lower than anticipated. No bottom build-up problems have been experienced. Keywords: copper, slag, magnetite.

Jan 1, 2001

By Yuan Zeping

The Guixi smelter is the first Outokumpu flash smelter in China .It was commissioned on December 31, 1985. Originally, the smelter was designed to produce 90,000 tonnes of copper annually. After the implementation of oxygen enrichment and other modifications, the smelter will reach its anticipated annual capacity of 200,000 tonnes of copper in December 1999. This paper describes the performance of the smelter, the first phase modification project and the second phase expansion project which have made Guixi one of the best copper smelters in the word through the use of existing and innovative technologies.

Jan 1, 1999

By Cynthia K. Belt

Improved energy efficiency has grown in importance within industry as energy costs have escalated. The analysis of trends and changes to a process is critical in making the best business decision in energy management. Frequently, energy use per day (Kilowatt-Hour or British Thermal Units) is used to track energy efficiency. Sometimes, the somewhat more complex method of energy per processed weight (Kilowatt-Hour per Metric Ton or BTU per Pound) is used to make this evaluation. Yet both methods ignore the effects due to throughput and weather. In this paper, different thermal processes and systems will be evaluated using statistical methods to highlight alternative methods to evaluate energy efficiency. Examples and potential problems will be discussed for both a single process and a collection of processes within a plant or corporation.

Jan 1, 2008

By J. Markussen

The Falconbridge Matte Leach Plant was based on leaching Ni-Cu matte with strong hydrochloric acid in rubber lined equipment. It operated from 1968 to 1983 as a precursor to Nikkelverk's present C12 Leach. The process comprised two S.X. systems. NiC12.4H20 crystallization, crystal drying, NiC12.H20 pyrohydrolysis and HC1 gas recovery. The naphtha fired fluid bed pyrohydrolyzer produced granular NiO, subsequently reduced with H2 to granular nickel for sale. The development and operation of the pyrohydrolyzer are described

Jan 1, 1991

By Gabriel Plascencia

Copper was oxidized in the temperature range from 300 to 1000 °C under different pressures of oxygen, In the range from 300 to 500 °C, copper oxidizes following the logarithmic rate law; while in the range from 600 to 1000°C oxidation follows the parabolic rate law. Transition from logarithmic to parabolic growth occurs at about 525°C. X-ray diffraction was performed on oxide scales to account for the CuO/Cu2O ratio at different temperatures. Activation energies found in this work are in good agreement with reported values.

Jan 1, 2003

By Gabriel Plascencia

Copper was oxidized in the temperature range from 300 to 1000 GC under different pressures of oxygen. In the range from 300 to 500°C, copper oxidizes following the logarithmic rate law; while in the range from 600 to 1000°C oxidation follows the parabolic rate law. Transition from logarithmic to parabolic growth occurs at about 525°C. X-ray diffraction was performed on oxide scales to account for the CuO/Cu2O ratio at different temperatures. Activation energies found in this work are in good agreement with reported values.

Jan 1, 2003

By Patrick R. Taylor

Titanium nitride has been synthesized in a thermal plasma reactor from ilmenite ore concentrate using methane and ammonia as the reactive gases. The product has been characterized by x-ray diffraction and SEM. Results show that a high concentration of methane favors the formation of iron, titanium nitride and titanium carbonitride. The formation of titanium carbonitride can be minimized by controlling the concentration of methane. The formation of TiN proceeds by the progressive reduction of the oxides of titanium to titanium, which is converted to titanium nitride.

Jan 1, 1998

By James T. Staley

Quenching and aging are critical processing steps used to produce precipitation hardenable aluminum alloy products. This work describes personal computer programs that employ models to predict certain properties after quenching and aging and graphically display them. One of the programs allows the user to predict the attainable strength and toughness of aluminum alloy products after an arbitrary quench. Another program simulates the changes in strength and electrical conductivity occurring during second-step aging alloy 7050-T7X products as a function of thickness, furnace temperature set point, and furnace characteristics.

Jan 1, 1993

By Jan Petter Maehlen

Solid H-absorbing materials are in focus of ongoing R&D to offer viable solutions for the hydrogen storage and supply systems aimed on use of hydrogen as energy carrier for automotive transportation. Low operating pressures, combined with high gravimetric and volumetric efficiencies, together with fast kinetics of hydrogen release at ambient temperatures (providing conditions for a low energy loss due to decomposition), are the most important features of the ?ideal? H storage material. Hydrides of the light elements are the only possible candidates to build systems with an overall efficiency similar to those accommodating liquid or compressed (700 bar) hydrogen. One promising material from this point of view is aluminium trihydride, alane AlH3 with a gravimetric storage capacity of 10 wt.% H. This work was focused on studies of the crystal structure and thermal decomposition of alane by application of powder synchrotron X-Ray diffraction.

Jan 1, 2006

By Craig A. Johnson

Cyanide speciation and behavior have been examined at three active heap leach operations, three heaps undergoing rinsing, and three sites with cyanide contaminated groundwater, all in the southwestern U.S. Data from these studies demonstrate that strong cyanometallic complexes of iron and cobalt can play ?an important role in cyanide behavior throughout the lifetimes of heap leach operations. In active circuits, we find evidence that significant amounts of cyanide combine with iron and cobalt to form strong cyanometallic complexes, and that these species can be adsorbed, probably onto iron hydroxides, or precipitated as insoluble cyanometallic compounds. When spent heaps are rinsed, the release of this cyanide is likely controlled by the slow kinetics of desorption from, or dissolution of, solids that have gone largely uncharacterized. We find evidence that strong cyanometallic complexes can give rise to transient free cyanide in some settings by rapid photo dissociation where heap rinse effluent is exposed to sunlight in open channels or translucent sample bottles. Thus, these species can complicate the ,preparation of spent heaps for decommissioning, even where regulatory standards ?are based on weak acid dissociable cyanide. There is a critical need for information on the form and stability of adsorbed and precipitated cyanide in spent ore heaps, on the concentrations of strong cyanometallic complexes in mineral processing effluents -particularly the complexes of cobalt, and on the natural attenuation of iron and cobalt cyanometallic complexes in both surface and subsurface waters.

Jan 1, 1998

By M. Okido, O. Takai, Z. Zhao, M. Ishikawa, R. Ichino, K. Kuroda

"Electrolytic method was applied to calcium phosphate coating on titanium plates as an excellent technique for high density and intensive contact of coated films on biomaterials. The effect of H2O 2 as oxidation reagent on coating characteristics was examined to obtain biomineral films. Solution was containing 7.0 X 10·3 mol/dm3 ofCaC12 and 3.0 X 10·2 of Ca(H2PO4)z, kept at 55 ""C. All deposits were hydroxyapatite (HAp) in this study, independent of H2O 2 concentration, applied cathodic potential and solution pH. In the case of H2O 2 addition, an increase in cathode current started at the low potential, namely, ca. -0.2 V (vs. SCE). In contrast, the current increased at more than ca. -1.4 V in the solution without H2O 2 addition. H2O 2 appeared to be an effective reagent for increasing nucleation density and improving adhesion of deposits on titanium plates.IntroductionIn recent years, many researches have been undertaken to develop the techniques of calcium phosphate coating on titanium or bioglass for medical implantation. High density and intensive adhesion of coating are necessary for adding bioaffinity to these materials and for inducing bone morphogenesis on them when implanted in human body.1) Electrolytic deposition has been a newly developed method as high-speed deposition process. By this method, the supersaturation of calcium phosphate can be increased just in the vicinity of metal substrates and the heterogeneous nucleation is promoted on them. In this process, H2O is reduced according to eq. (1) on the cathodically polarized electrode"

Jan 1, 2000

By P. G. McCormick

The refining of rare earth metals by the direct solid state reduction of their respective chlorides during mechanical alloying has been studied. Erbium and gadolinium were synthesised by milling their respective chlorides with calcium. The mechanical alloying of SmC13 with calcium resulted in partial reduction of SmC12. Examination of the milled powders using X- ray diffraction and analytical electron microscopy has enabled characterisation of product structure and morphology. The synthesis of Fe17Nd2 by the mechanical alloying of NdC13 and Fe with calcium has also been studied. The Fe17Nd2 phase forms during heat treatment of the mechanically alloyed powder.

Jan 1, 1992