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By Saeed Karimifard, Saman Nouranian, Shahram Tafazoli, Bahram Sameti, Frank Chu, Caitlin McKinnon, Tetiana Konstantynivska, Glen Turner

We propose a particle size analysis solution for haul trucks that does not impact current operational workflows. Using artificial intelligence (AI) and 3D imaging technology, our solution reliably localizes and identifies haul trucks as they drive by, then accurately calculates the particle size distribution of the visible material in each truck load. In this paper, we identify the challenges of designing and implementing the proposed solution and explain the strategies we employ to overcome these. We also discuss a method for boulder detection that leverages the existing deep learning architecture to significantly reduce crusher downtime caused by oversized rocks

Feb 1, 2020

By Wesley L. Bender, James E. Murray

Pre-blast surveys are often conducted solely to document existing structural conditions and uncover potential problem areas. This paper presents a case history where the pre-blast survey was also used as a vehicle to initiate a public relations program with the occupants of a large apartment complex adjacent to a major excavation site. The public relations program, in conjunction with good blasting practices, succeeded in keeping complaints to a minimum. The presentation includes an overview of the project, details of the public relations program, some of the blasting methods that were utilized and a recap of the complaints received.

Jan 1, 1988

By Robert A. Farnfield

This paper outlines the theory behind transfer functions and illustrates their application in the prediction of structural response to blast induced ground vibration. The ability to predict the response of a structure to a recorded ground vibration is desirable for a number of reasons.

Jan 1, 1994

By Judy Konya Bowles, Calvin J. Konya

Blast vibration and air blast are commonly blamed for damages to residential as well as commercial structures. Mining and construction companies are often required to spend monies in court defending themselves even when vibration and air blast levels have been monitored by seismographs and are extremely low.

Jan 1, 1992

By Yonghun Jong, Chungin Lee

The main purpose of this study was to apply the artificial neural network (ANN) models to determine optimal powder factors and predict peak particle velocities, based on a series of observations and input parameters. The used blasthole pattern was V-cut. The locations of blastholes and ignition patterns remained almost constant. The input parameters were 14 geological conditions (i.e., dip, dip direction, spacing, separation, and persistence of 2 discontinuity sets, tunnel orientation, rock strength, RQD, and RMR) and 4 blasting conditions (i.e., distance between blasting points and measuring points, charge weight per delay, drilling length, and blasting efficiency). Data for the ANN application in this study were recently collected in a highway tunnel under construction in Korea. The main rock type in the site was biotitic granite. An optimum ANN model was determined by training models with collected data. The trained model was used to evaluate the prediction capability of the optimum model. It was shown that the ANN model could predict the powder factor and the peak particle velocity depended upon the selected input parameters. Particularly, the ANN model predicted more accurate peak particle velocities than those obtained by the blasting vibration equation. Moreover, the more dominant factors among the input parameters could be determined by analysis of the relative strength effect.

Jan 1, 2002

By Conny Postupack, Jim Petrunyak, John Loope

The authors discuss the concepts, engineering considerations, and cost relationships involved in the use of drilling and blasting to accomplish backfilling and reclamation with minimum use of mechanical equipment. The four methods of reclamation now in use are reviewed, and their advantages and disadvantages are noted. Guidelines for selecting a particular method are offered in terms of applicability under varying geologic, economic, and technological conditions.

Jan 1, 1987

By Richard G. Burdick

The use of explosive charges for generating seismic energy has been around for a long time. For oil-field work or crustal studies, when the target of interest is many thousands of feet deep, the surface waves and similar phenomena are of little consequence. In mining applications, however, when the target is a few tens or hundreds of feet deep, the return signals are often masked by these waves and an accurate interpretation is difficult or impossible.

Jan 1, 1981

By Jeff Wachendorf

As the title "Cast Blasting Around Town" implies, this paper details the starting of a cast blasting program in and around the town of Colstrip, Montana. As strip ratios have increased, the need to adapt and find solutions to provide coal at a reasonable cost to the captive power plants has risen. Colstrip, Montana has a long history of coal mining which dates back to the early 1920's when Foley Brothers began supplying coal strictly for powering locomotive engines. Early mining days starting in the 1920's and the progression up through the 1970's when mine mouth power plants were built will be discussed. To accomplish the desired results, early mining techniques included steam and electric powered equipment as well as a lot of actual horse power.

Jan 1, 2009

By Robert Martin, Brian W. Stump

As part of a series of seismic experiments designed to improve the understanding of the impact of mining blasts on verifying a Comprehensive Test Ban Treaty, a sixteen station network of three-component seismic sensors were deployed around a large cast shot in the Black Thunder Mine. The seismic stations were placed, where possible, at a range of 2.5 kilometers with a constant inter-station spacing of 22.5 degrees. All of the data were recorded with the seismometers oriented such that the radial component pointed to the middle point of the approximately 2 kilometer long shot. High quality data were recorded at each station. Data were scaled to a range of 2.5 kilometers and the sum of the absolute value of the vertical, radial, and transverse channels computed. These observations were used to construct radiation patterns of the seismic energy propagating from the cast shot. It is obvious that cast shots do not radiate seismic energy isotropically. Most of the vertical motion occurs behind the highwall while radial and transverse components of motion are enhanced in directions parallel to the highwall.

Jan 1, 1997

By Carlos Campos Junior, Leonardo Soares Chaves, Raul Carretero Hoz, Renato Jacome Costa, Davi Bastos Martins de Oliveira

The Vale’s Serra Sul mine, also known as S11D project, is one of the world’s largest open pit iron ore mines, located in Brazil’s Amazon region. The mine produces around 90 Mt of high-quality iron ore annually. Its unique orebody enabled the S11D project to adopt a truckless mining system with In-Pit Crushing and Conveying (IPCCs) for ore exploitation and waste stripping. The IPCCs system requires crushing the waste, mainly composed by the jaspilite lithology, and is also conveyed to waste deposits several kilometers away from the mine. Due to Amazon’s environmental restrictions, the project was designed with preliminary geological knowledge, leading to the installation of primary crushers not designed for the hardest jaspilite, with uniaxial compressive strength (UCS) up to 500 MPa. This resulted in low waste crushing performance, affecting stripping ratio and threatening future production. A project was developed to improve the fragmentation of the jaspilite, allowing higher waste IPCC production, and reducing the risk to the production due to low performance of waste crushing and conveying. The first challenge was the independence of the geological and the geomechanical models, while only the geological model was considered in blast designs, the geomechanical model describes six waste groups of jaspilite classified according to their strength. A new geological model was then created to incorporate the geomechanical classification, allowing different blasting design according to the rock strength of the jaspilite. The blasting pattern on most compact jaspilite was reduced 27%, from 22m² to 16m² in 9 7/8” diameter holes, with a proposed theoretical reduction of 23% of the P80, from 326mm to 250mm. The second challenge was the implementation of the new design, as this pattern size and the high powder factor (2.9 kg/m3) were paradigms for such a large iron ore mine. The measured results have shown 25% reduction of the P80, the crushing rate was increased by 17% (230t/h), saving around $2.4 million annually in crushing and conveying system maintenance.

Jan 21, 2025

By John Horgan, Ethan Marcoux

Explosives have been used to demolish many unsafe structures around the world. However, it is unlikely any demolition job has ever involved destroying buildings already buried 40 feet (12 meters) into the world’s largest ice sheet. That is what happened to the original research station at the geographic South Pole, built back in the 1950s, following a series of discrete explosions between 2011 and 2013.

Jan 1, 2015

By L. Muñoz, L. Steffen, J. Alarcón, W. Vilas

Today, mining operations close to communities face increasing challenges, especially in their drilling and blasting operations. Proper management of environmental impacts is important to guarantee their license to operate and to provide sustainability to the mining business in the long term. Blasting is an event that generates impacts such as vibrations, noise (airblast), projections (flyrocks), ejection of dust and fumes (when there is a deficient detonation of the explosive). If any of these variables exceed the established regulations, sanctions can be generated and even lead to stop mining operations. The goal of this work is to present a review of different techniques, concepts, technologies, simulation software and monitoring / control tools to minimize the environmental impact generated by blasting. For which, a case study of a big scale open pit mine in Brazil with operations close to a community will be presented. An adequate management model, combined with good operational practices, the use of new technologies, enable a safe operation without incidents with the communities. In this way, building trust with neighbours, maintaining the license to operate, and helping mining industry to mobilize resources essential for progress in a sustainable way

Jan 1, 2024

By Gregg R. Gitschlag

There are more than 4,000 oil and gas structures present in the U. S. Gulf of Mexico. Approximately 100 structure removals occur each year and 66% of these are removed with explosives. From 1993-1995 an intensive study was conducted on the fish kill resulting from the explosive removal of 6 platforms off the Louisiana coast in water depths from 14-28 m (45-92 ft). After explosives were detonated, all floating fish and a sample of the dead fish which sank to the sea floor were collected.

Jan 1, 1997

By L. Chaves

In rock blasting, due to numerous factors, both controllable and uncontrollable, the execution rarely meets the planning. The powder factor is an important KPI for blasting since it represents the amount of explosive used to fragment the rock, therefore it depends on the rock mass characteristics and may be influenced by factors such as weathering and drilling quality. The blasts at the Serra Sul mine, S11D project, are usually big blasts and the high productivity is a challenge for maintaining the quality of the whole drill and blast process. It is important to know the contributions of each of the most common influencing factors of the powder factor to direct the efforts to the improvement of the process. A buildup model is presented to evaluate the contributions of five influencing factors to evaluate the planed x executed powder factor. The factors considered in the model are the average hole depth, the amount of hole/blasted volume, the stemming and decking length, the linear charge weight, and the density of the explosive used. The build-up may be applied for both individual blasts and for overall view of the blasts in a period. A case study is presented with the application of the model for the monthly powder factor analysis at Serra Sul mine has contributed to direct efforts to enhance drilling quality and preservation of the drilled holes.

Jan 1, 2024

By Hapsari Rosa, Ross Cowie

Conventional blasting activities in the mining process use various types of explosives, with the primary raw materials being Ammonium Nitrate and diesel fuel. The quality and specifications of the two raw materials significantly affect the performance of explosives. One program from the Indonesian Ministry of Energy and Mineral Resources requires mixing 30% Bio Diesel 30 with 70% diesel fuel oil in several industrial sectors, including mining, to reduce greenhouse gas emissions and stabilize CPO prices. This program aims very well for environmental sustainability and the palm oil business. However, it turns out that this change impacts the performance and results of the blasting process in the mining industry, which is the appearance of fumes. This paper will discuss the tests carried out in the laboratory on Bio Diesel 30, the explosive products used, and rock samples were taken from a mine in East Java, Indonesia. The aim is to determine what factors can cause fumes utilizing a mixture of Bio Diesel 30 with pure diesel fuel. The parameters tested were visual differences, infrared spectrometry, density and viscosity, surface tension and contact angle for Bio Diesel 30, stability test for explosives, and the SEM-EDS method for rock samples.

Feb 6, 2023

By Mohammed Alkazimi, Katie Grantham

The purpose of this paper is to quantify the risk to both the environment and surrounding infrastructure from a pipe sealing implosion. Both accuracy and the precision in determining how a submerged infrastructure damaged by underwater explosions performs provide better decision-making capabilities for managers facing impending oil spills. This determination is vital, especially for both emergency and crisis management teams, as categorized consequences based on both the nature of the structural layout and the surrounding marine environment assist in identifying whether or not the utilization of this technique is applicable. Thus, the decision maker’s aim, in a crisis, is to minimize any associated risk that might result in aggravating the situation by endangering both the infrastructure and marine life. Therefore, the resulting risk matrices will enable technical personnel who are not experts in explosive technologies to be armed with the information necessary to determine if this mitigation technique is applicable to their situation.

Jan 1, 2013

By Lon Santis, David Leidel, John Tatom, Meredith Hardwick

This paper describes the development and methodology of the Institute of Makers of Explosives’ Safety Analysis for Risk (IMESAFR), a risk analysis software program for commercial explosives operations. IME is a nonprofit safety and security association devoted to the safe and secure manufacture, transportation, storage, and use or disposal of commercial explosives in the US and Canada since 1913. The software methodology’s basis is the U.S. Department of Defense Risk Based Explosives Safety Criteria Team’s Safety Assessment for Explosives Risk (SAFER) software. A diverse group of industry and government experts contributed to modifications to SAFER that reflect commercial operations. IMESAFR is intended to supplement the American Table of Distances (ATD) and offer standardized methods of managing risk from a wide variety of commercial explosives operations where the ATD does not apply. The modifications made to SAFER primarily involved the addition of commercial activities and potential explosives sites (PES). A review of commercial explosives accidents and operations over the last 20 years served as the basis for establishing probability of event values. An industry survey of commercial PES types in the U.S. and Canada was conducted to identify and address critical differences in commercial structures as compared to the military structures in SAFER. The paper concludes with discussion of the potential uses for quantitative risk analysis (QRA) and a description of other explosion effects software

Jan 1, 2007

By Patrick Cahill, Jacob Miller, Nolan Mundwiller, Catherine Johnson

"The Experimental Mine at the Missouri University of Science and Technology is undergoing major developments. The underground workings are being expanded to include a ramp down to a second level which will comprise of larger opening and room sizes to better simulate modern mine layouts. Thisexpansion will enable the Experimental Mine to be utilized for many more generations. In addition, the new 15,000 sq. ft. Kennedy Mine Building is being constructed and will house the mine office,classrooms, and three laboratories to accommodate the mining and explosives engineering programs’ ever-increasing enrollment. With these new developments come an increasing need for safety and awareness in regards to explosives and blasting. This paper will utilize the Institute of ExplosivesMakers Safety Analysis of Risk (IMESAFR) software tool, to assess current magazine compliance withthe increased personnel limits and mine building location. Furthermore, this paper will assess theimplementation of a wireless blast warning system consisting of warning beacons and a centrally located siren which will be integrated with the construction of the Kennedy Mine Building. This warning system will provide the necessary precautions to safely conduct blasting-related experiential learningopportunities and research projects, and will enable facility staff to more efficiently oversee blastingoperations at the Experimental Mine. "

Jan 1, 2017

By Walt Meglasson

"Developing technologies in demolition equipment and processes have produced a newsophistication within the demolition industry. Yet, with increasing frequency, owners,architects, engineers, and contractors reject out of hand one of the safest and most effectivetools in the demolition industry today, specifically the use of explosives and blastingtechniques in man_made structure removal. The use of explosives in any application mustbe considered as a tool, no more or less dangerous than any other type of tool, when usedproperly. Accordingly, importance must be attached to recognizing the skill, integrity, andcare of those who use it. Massive amounts of information and help are available to assistthe rock blaster, ranging from the practical to the highly theoretical, but very littleinformation exists to guide anyone considering unleashing the power of explosives instructural demolition blasting. The planning and work required to execute such projects iscomplex, and the recognition of the different applications explosives can be applied to isthe first step."

Jan 1, 1993

By Michael Swisdak, John Tatom, James Tancreto

In 2002, testing was proposed to generate needed data to assist in developing improved explosives safety standards within the US Department of Defense. This testing emphasizes two major areas: (1) full-scale donor/acceptor trials examining debris generation and acceptor response and (2) debris perforation testing of representative roof/wall materials. The full-scale donor/acceptor trials are referred to as the SciPan series. The first three tests in the SciPan series have been completed, as has the first phase of the SPIDER program. This paper describes the status and future of these testing programs, reasons for choosing specific tests, potential benefits, and planning for future phases.

Jan 1, 2006