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By Trevor Garbutt, Peter Bellairs, Jason Sander, Glenn Shaw

The Yarrie Iron Ore mine is located in the Pilbara region of Western Australia some 200km eastsoutheast of Port Hedland, the closest large regional centre. The mine is owned by BHPIO who has contracted a large Australian mining contractor Roche Bros to be responsible for the total mining, crushing and trainloading functions. This paper describes a drill and blast optimisation program, resulting from the introduction of a new emulsion matrix called Titan@ Red used to manufacture both HANFO and pumped emulsion ANFO blends.

Jan 1, 1999

By J W. Edl, F C. Wu

In instrumented model rock blasting experiments in granite blocks, best fragmentation results were obtained when delays between holes were 1 to 2 milliseconds per ft. of burden and when a rectangular shothole pattern was used with spacings larger than the burden. Effective fragmentation in multiple hole blasts seemed to depend primarily on the full development of the crack network around each hole before the charge in the next hole was detonated. The test results showed that simultaneous or almost simultaneous initiation of shotholes in bench blasting resulted in poor fragmentation.

Jan 1, 1975

By Michael A. Barbaglia, Mark William Withey

The lift shot is an essential blast design in the execution of mine creation and expansion plans. Whether it be opening a new quarry, creating a new level in an existing operation, or for control of water, lift shots are utilized to create the desired results. Lift shots by their nature differ from conventional production blasts because they have no free faces for relief of the blast. Due to this fully confined state, the primary direction of the rock movement is vertical, and the potential for excessive vibration and fly rock generation is great.

Jan 1, 1994

By James G. Stuart

For precise control and timing of a blast, people use electric detonators. Most of these contain a fine metal “bridgewire,” that heats to the required burning temperature when electric current passes through it. Users should be careful. Stray voltage can fire these detonators. Some designs are particularly susceptible to electrostatic-discharge (ESD). We will discuss some of the accidents we have encountered in our forensic work. We will recommend specific safe procedures for handling and firing these devices.

Jan 1, 2005

By J R. "Dick" Daniel

One of the more common tasks in blast management is the adjustment of: shot geometry, explosive energy, and shot timing parameters to achieve changes in blast outcomes and costs. Many of these shot parameters, once a delayed blast is initiated, are modified by the development of new free faces which change the original or static input values to dynamic values. These newly generated dynamic values are easily calculated and find use in fine tuning shot adjustments and in rationalizing blast outcomes in a systematic manner.

Jan 1, 1996

By Quian Liu

Since the establishment of the CANMET Experimental Mine in Val d'Or, Quebec in 1991, research activities in rock fragmentation have been carried out not only in the underground laboratory but also in production mines in the north-west Quebec region. Among the instruments available for rock fragmentation, the Kodak EktaPro 1000 Motion Analyzer (also called the high speed video system) has been one of the most useful tools for monitoring blasts in both underground and open pit. This system is capable of recording events at rates from 50 to 12,000 frames per second (fps). The buffer memory has a capacity of storing 2050 images. To use this system in the underground, a steel box was made with a bullet-proof glass in the front to protect the camera. The processing and recording equipment are placed in an aluminum case which can be located about 30 m away from the camera via an extension cable. For each blast monitored, high frequency geophones and accelerometers were used to monitor ground vibrations and give a timing reference of the explosive detonations to correlate with the observation of the captured images.

Jan 1, 1994

By Lyall Workman, Jack Eloranta

In this paper results of drill to mill research are examined. It is found that several descriptors of blasting results change when the powder factor is increased. Fragmentation shifts toward a finer distribution. The Bond work index decreases and the product of the t10 model breakage parameters increases. Both of these indicate more softening of fragments. There is research that found large differences in bond work index and other studies that find a much smaller decrease. Even at the lower decrease, however, some savings in energy cost can accrue in hard ores ground to small size.

Jan 1, 2009

By Calvin Konya, Janos Foldesi

A bridge over a main line railroad system was scheduled for demolition. The bridge was made of reinforced concrete and spanned three mainline railroad tracks which could not be shut down due to blasting or demolition. To further complicate matters, the mainline tracks had high tension power lines running above the tracks, but below the bridge. These high tension wires provided the electricity for electrically powered trains. The tracks could not be damaged or disrupted, nor could the power line be broken.

Jan 1, 1992

By Gour Sen, Peter Bellairs

Blasting conducted in rock temperatures greater than or equal to 55°C (13 1 “F) and / or in rock containing sulphide minerals and their oxidation products can result in unplanned detonations. Blasting practices involving the identification of the affected areas together with the use of speciality explosive products and rigorous attention to quality control are required to safely blast in these types of environments. Sulphide dust explosions occur in some underground mines where the primary blast results in a secondary explosion of the sulphide rock dust which propagates some distance from the primary blast area. This phenomena results in considerable damage and the generation of significant volumes of toxic gasses delaying re-entry to the affected area of the mine thereby increasing both costs and safety concerns. The exothermic reaction between ammonium nitrate based explosives and rock types containing partially oxidised sulphides have resulted in numerous high risk blasting incidents. These reactions can occur at ambient temperatures and often result in premature detonations / deflagrations causing a great deal of consternation at the affected minesite resulting in lost production and considerable expenditure to solve the problem. Rock masses at elevated temperatures can also result in unplanned detonations unless appropriate precautions are taken. This paper discusses each of these hazards, cites some case studies and details appropriate generic safe and efficient blasting techniques for each of the above applications using appropriately formulated explosive products.

Jan 1, 2000

By Dale S. Preece, Stephen H. Chung

"In bench blasting, the distribution of loaded explosives with respect to the burden rock has strong effects on digging especially at the toe area. Blast design often focuses on other results such as percent-cast or fragmentation, sometimes leaving a diggability problem at the toe of the blast that is not discovered until excavation. A method for assessing the influence of blast design on diggability has been developed. This method relates the kinetic energy and rock displacement experienced by the material in the muckpile to its diggability. Simulation of the blast along with the calculation of kinetic energy and diggability is done with the discrete element computer program DMC_BLAST(DMC: Distinct Motion Code)."

Jan 1, 1999

By Sam Oaks, David A. Smith

The new Corridor "G" Federal Highway Project in Logan County, West Virginia is the largest mass excavation highway project currently being built in the United States. Seven sections covering 14 miles of four lane highway and two connector roads will require over 30 million cubic yards of excavation. Construction is on a fast track schedule requiring the contractors to complete excavation and pavement placement in a little over 19 months. The two different general contractors have implemented several innovative Blasting and Excavation Programs to complete this project within the tight completion schedule. The paper expands on some of these unique programs that made the project a reality.

Jan 1, 1994

By Wendell W. Harris, Stanley J. Vitton

In the United States each year it has been estimated that expansive soils cause approximately $9.0 billion in damage to buildings, roads, airports, and other facilities. This figure alone exceeds the damage estimate for earthquakes, floods, tornadoes, and hurricanes combined. Unfortunately, some cases of expansive soil damage (swelling) are blamed on rock blasting operations if the blasting operations are located within the immediate area. While simple tests, such as the Atterberg limits test, can characterize a soil as expansive, it does not necessarily answer the question whether the foundation soils are causing distresses to a structure. In particular, it appears that once a soil has been labeled as nonexpansive it is no longer considered as a problem soil, in which case blast vibrations become the prime suspect.

Jan 1, 1996

By B Mohanty

The current basis for rating of commercial explosives is examined, with particular emphasis on calculated bulk and weight strengths, detonation velocity and underwater energy measurement. The calculated strengths still form the basis for selecting explosives for most blasting applications, with the measured detonation parameters serving only as a measure of the quality of the explosive. The major drawbacks with this approach are discussed, in view of the non-ideal nature of commercial explosives and the field conditions prevalent during the blasting operation. A unified approach to rating explosives on the basis of blasting performance rather than calculated energy alone is presented for various types of explosives. This incorporates the relevant field parameters as well as the effect of non-ideal reactions, both of which affect explosive energy release and its transfer to target rock.

Jan 1, 1988

By D. C. Valdemeri, Oppermann J. P. Z., R. G. Schaarschmidt, C. S. Mendonca

This case study was conducted in an aggregate company, located at Estância Velha town, RS, Brazil. The study was based on the results of vibration monitoring mainly in terms of PPV (peak particle velocity) and frequency. Changes in the blasting design were performed to adjust the limits determined by the Brazilian standard NBR 9653:2005. Understanding the seismic wave attenuation for the site, changes in the blasting design were tested to fit the limits, such as reduction of maximum charge per delay, initiation orientation and sequencing and finally the replacement of accessories like "shock tube" by electronic initiation system. The results are shown below.

Jan 1, 2015

By Steve Dillingham

With the millennium fever all but faded, we look to a new century filled with awe and excitement. We step forward in time, marveling over the achievements of the 20th century and wondering what the next 100 years could possibly bring. Will there ever be another time that produces such technological advances, economic progress or social changes? Keeping pace with the awesome accomplishments of the past century has not been an easy task and we must prepare ourselves for the possibilities of the future. Take, blasting safety for instance. We all know that safety is personal - a culture - promulgated not only by the company by which you are employed, but, by a sense of your own personal responsibility that must constantly be reinforced through awareness, training, and discipline. Great strides have been made in blasting safety since its crude beginnings, however, safety consciousness becomes even more important as technological advances and scientific progress are made in the coming years. It all begins with a positive safety attitude where every employee habitually examines each situation encountered, identifies potential hazards, and takes precautions to avoid those hazards.

Jan 1, 2002

By Corry Goumans, Dan Agostino

Photo 1. Demolition work on the Pitt River Bridge. The drill crew is using the 3800 Gardner Denver Air Track to drill the holes on the Bridge turning dolphin. The barge in the background is used for support.

Jan 1, 2013

By Cam B. Grundstrom

This paper will describe blast design modifications that have been made at the Island Copper Mine, near Port Hardy, British Columbia. To date, two additional designs have been implemented in an effort to reduce final wall damage and increase productivity. The typical blast patterns in use at Island Copper were monitored in an effort to build up data to which new designs could be compared.

Jan 1, 1994

By T Guiliani, F Ottuonye

Explosives casting is gaining increasing popularity as an overburden removal method in strip mining because the coats of using explosives to cast a percentage of the overburden to the spoil are lower than the costs of using stripping shovels or draglines to do all the overburden removal. This is due to the rising capital and operating costs of draglines and shovels.

Jan 1, 1989

By Jeffrey E. Loney, Andrew F. McKnown

Recovery of contaminated groundwater migrating through bedrock can be very difficult due to the low transmissivity of many bedrock fracture systems. To overcome these difficulties, a system of controlled "trench" blasting has been used on several projects to assist in cutting off and collecting groundwater plumes in bedrock. By using a combination of trench blasting and presplitting techniques, linear "fracture" zones are created in appropriate locations to significantly increase flow into recovery wells and control plume migration.

Jan 1, 1995

By Satish Kate

Mining of Iron Ore in India is done by Surface Mining methods and most of the deposits are massive and are occurring in Hills, surrounded by green forest cover. While majority of iron ore produced are from mechanized mining systems, some quantities are also produced from semimechanised mines. In mechanized mines, apart from state-of-the-art level of mechanization, the Run-off-Mine ore is subjected to multi-stage crushing, screening and washing/beneficiation, for improving the grade and ensure segregating of different size range. The steel plants within the country have been operating their own captive mines, where both lumps and fines are used in their furnaces. In case of mines, which exclusively supply ores to export market, the lumps produced yield very high price and thus efforts are being made to maximize lumps recovery. The mine, where the author had been associated, is an export-oriented mine which supplies iron-ore to Japanese steel plants.

Jan 1, 2004