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By Eckersley J, Boyd G

A brief review is presented of the mechanisms and causes of spoil pile failures which have occurred at the Goonyella Mine. In particular, the results of a recent geo- technical investigation of the spoil dumps in the Cleanskin pit are briefly presented. Spoil pile hydrology is discussed in relation to the use of effective stress concepts in the analysis of spoil pile stability. Experience in relation to stabilisation of dragline dumps is discussed as well as the likelihood of current techniques being success- ful in the prevention of gross failures if prestrip material is placed in existing spoil piles. Parameters exerting a major control on dump stability are outlined.

Jan 1, 1981

Magmatism is of first order significance in the extension process. Continental extension is terminated when sea-floor spreading commences, but sea-floor spreading will not commence if magmas do not begin to arrive in sufficient volumes. In the oceanic lithosphere, the rate of magma supply may determine whether sea-floor spreading takes place, or lithospheric extension as the result of normal fault arrays. In continental crust thickened as the result of previous compressional orogeny, the availability of magma may determine a completely different process. The author has examined metamorphic core complexes in a number of tectonic environments, in the North American Cordillera, in the Aegean Sea, Greece, and in the Solomon Sea, Papua and New Guinea. What these terrains have in common is a major collisional orogeny predating a major extensional event. The "roll back" of the lithospheric flexure associated with subduction can be seen as the "driving force" for extension in two of these cases. Metamorphic core complexes in these environments are characterized by domal exposures of crustal scale ductile shear zones, underneath which massive plutonic complexes have been formed. Emplacement of these plutons is associated with anatexis of the surrounding rocks. Migmatite complexes are well developed in the Aegean and Solomon Sea core complexes, and in some core complexes in the Basin and Range. Chains of core complexes can be explained as the result of basaltic and andesitic magmas derived from a linear belt of relatively hot rising asthenosphere, in a zone of attempted continental "break up". It is argued that core complexes are the results of magmas derived from relatively short lived mantle "hot spots" impingeing on extending continental crust which has been overthickened during previous compressional orogeny.

Jan 1, 1990

The use of the heavy media cyclone (HMC) Separation process for the treatment of ores in a particular size range is comparatively new to Australia. The paper describes briefly the principles of HMC operation. Reference is made to early development work, the pilot plant trials and the acceptance of the technique as a mineral dressing process. The Mitchell Cotts pilot plant at Amdel is described briefly and the results of test work on this unit for the processing of a wide variety of ores and ore types are given. Comments are made on the ob- jectives aimed at in the investigation and results are discussed with particular reference to behaviourial differences between ore types. The process is easy to operate, possesses a high capacity-to-unit-size rating and is capable of a high degree of flexibility. Further developments such as specially prepared and graded media for specific applications, automatic media density control and regulation of media consistency by the use of surface ac- tive agents and polymers have increased versa- tility and sensitivity of control to the point where products differing by as little as 0.02 of a specific gravity unit can now be separated with ease.

Jan 1, 1973

This paper introduces a classification of gold orebodies, and comments on the importance of cutting high grade values, the choice of an appropriate ore reserve method and the necessity for producing recoverable ore reserves by considering the mining policy. The author stresses the importance of obtaining the appropriate information from the data relevant to a particular deposit as opposed to transfering parameters from one deposit to another.

Jan 1, 1987

New Zealand Steel Limited is nearing completion of the environmental reporting and planning procedures for its proposed fivefold expansion to steelmaking at Glenbrook, and supporting mining operations at Waikato North Head. A report on the proposal to transport concentrate from the mining operations to Glenbrook has also been prepared and is awaiting release. This paper draws from these events, and by discussing some of the problems encountered, gives some guidelines for the preparation of an Environmental Impact Report.

Jan 1, 1981

By T Lancaster

The Mount Gordon operation, consisting of the Esperanza open cut mine and the unique Mount Gordon Ferric Leach processing plant, is operated by Western Metals Copper Ltd at Mount Gordon, 125 km north east of Mt Isa. The processing plant treats predominantly the secondary copper sulphide minerals, chalcocite and covellite. The gangue consists of massive pyrite and a range of silicified siltstones. The processing plant utilises a conventional single stage SAG/cyclone milling circuit, followed by low-temperature/low-pressure autoclave oxidation to produce copper in solution. The pregnant leach solution is treated via conventional SX/EW technology to produce copper cathode. Currently the plant is operating at a nominal production rate of 48 500 tpa copper. The Mount Gordon Ferric Leach technology is the worlds first integrated pressure leach/SX/EW process to be used to treat copper sulphides on a full plant scale. In the last six months, July to December 2001, the plant has emerged from a two-year postcommissioning phase to achieve steady state operation. This has been characterised by high plant availability and consistent production performance in excess of the name plate capacity of 45 000 tonnes. Production rates will continue to increase over the next 12 months to over 50 000 tpa via a planned process of incremental improvements. The pressure leach circuit has consistently achieved availabilities exceeding 95 per cent over the past 18 months. Notwithstanding this, the leach circuit still has a much greater requirement for planned maintenance than SX/EW. For much of the Mount Gordon processing plantÆs operating life, the leaching process has constrained production. Recent developments arising from detailed mass and energy balance modelling have now significantly improved leach capability, resulting in the plant bottleneck being shifted to electrowinning. In order to balance the capabilities of the two circuits however, the surge capacity between leach and SX/EW was increased substantially. This effectively de-coupled the higher capability but lower availability leach circuit from the lower capability but higher availability SX/EW circuit. As a result, electrowinning utilisation has increased to in excess of 98 per cent, which is reflected in a higher overall plant throughput.

Jan 1, 2002

By Propser M, Szekely J

Flow maldistribution in the iron blast furnace has been studied analytically by the use of the vectorial form of the Ergun equation and experimentally via packed columns and a cold model of a blast furnace. Experimental results are presented showing the effect on fluid flow patterns of the following types of nonuniformities in a packed bed: the increased voidage at the wall ("wall effect"), the decreased voidage at the interface between layers of materials with different sizes and shapes, and the differences in resistance to flow of bulk regions of a column with different sizes and shapes. The proposed theory is applied to the calculation of fluid flow patterns for these nonuniformities. Velocity profiles, as calculated from these flow patterns, were found to agree reasonably well with experimental measurements obtained via hot wire anemometry techniques for laboratory scale packed columns. Calculated fluid flow patterns are presented for blast furnace burdens which show how flow patterns are affected by (a) coke segregation and (b) the relative differences in resistance to flow between coke and oxide pellet layers. For the cold model study, calculated flow patterns are presented based on photographs of a given burden distribution. The velocity profiles calculated from these flow patterns were found to agree reasonably well with the velocity profiles measured from the cold Model.

Jan 1, 1975

Corrosion is a chemical or electro-chemical attack on a metal by the surrounding medium, and it can be stated in general terms that a non-corrodible metal possesses that property either because there is no chemical action between it and the medium, or because the medium reacts quickly with the metal to produce a thin protective coating.When iron or steel is attacked by dilute mineral acids, for example, the products of the reaction are soluble and the formation of a protective film cannot take place; on the other hand, rusting produces a porous film which flakes away and offers little protection to the underlying metal. However, when chromium is alloyed with iron, its resistance to corrosion is improved because the films produced on such alloys become more adherent and tenacious as the proportion of chromium is increased. Chromium is thus an essestial constituent of the corrosion- and heat-resisting steels.During the 40 years which have elapsed since their initial development, these alloys have made an important place for themselves in in<lustry and commerce, and it is the object of this paper to 'describe typical examples of the many types which are available; also, to give some indication of their particular properties, and applications in the mining industry.NOMENCLATUREVery few of the alloys which are about to be described can strictly be considered stainless, and most are not steels in the sense that they can he hardened by quenching from...

Jan 1, 1951

By J Abols, T Hughes

The selective recovery of gold and silver from solutions containing other metals, such as copper, is possible using AuRIX«100 resin in conjunction with the Gekko Resin Column. Selectivity is driven by controlling the solution pH, which enables activities such as loading copper, gold and silver and then selectively stripping copper before gold and silver. Alternatively gold and silver can be loaded and the copper left in solution. The selective loading of gold while reducing the silver loading has also been demonstrated, opening the possibility of producing high grade gold dorT from high grade silver pregnant leach solutions. This paper reviews the AuRIX«100 resin and Gekko Resin Column Technologies, discusses the uses of AuRIX«100 in the recovery of gold and silver and the chemistry relating to several projects for which AuRIX«100 is being tested.

Jan 1, 2005

By R LEATHAM

Long hole drilling underground has come a long way since 'down the hole' surface drills were first taken underground. The underground miners have progressively developed the use of long hole stope drilling from the 'quarry blast' to a precise and selective removal of ore while leaving the remaining structure as undamaged as possible. To reach this position has involved the development of equipment and explosives to give the desired results. This paper reviews some aspects of long hole stope production drilling.

Jan 1, 1992

By Mostyn G

In the last three decades various theories have been presented to allow the estimation of the force required to cut rock. These have generally relied on an hypothesised mechanism of chip formation.The paper presents results of an experimental program completed on an unjointed artificial rock in which the force and chip geometry were measured during deep cutting with a quarter scale bulldozer tyne. The program included various depths of cut and artificial rock of varying strength. The experimental results are compared with predictions based on three expressions for cutting force. Generally the measured forces are within the range of those predicted but none of the methods predicts the cutting force with any accuracy. It is considered that the discrepancies are due, in part, to the fact the that actual shape of the chip formed in deep cutting is quite different to that assumed in developing the theories and thus the theories cannot be expected to predict the cutting forces. It is concluded that Evans and Nishimatsu's theories predict lower bound estimates of the horizontal cutting forces. Deliac and Fairhurst's approach appears to over estimate the forces required to cut rock. New methods of prediction are required based on the observed mechanisms of failure.

Jan 1, 1993

By M Hood, X S. L, W J. T Daniel, H Gurgenci

It is believed that disc cutter shape affects rock fracture and therefore cutter performance and cutter life. However, the current generation of disc cutters is made of hardened steel and these cutters wear rapidly and consequently they are unable to maintain their original shape in strong and abrasive rock. This wear problem could be reduced if the cutter was made from a harder material. Unfortunately as material hardness increases so does the propensity for brittle failure. In this study the optimum cutter shapes were identified by studying the mechanics of rock/tool interaction. The results showed that bevel and wedge cutters are better than cutters with dome and flat edges. A new cutter was designed, based on this result, using a harder material to increase the life by a factor of 20.

Jan 1, 1998

By Szpindler G

The results of pot-furnace tests with 35 bituminous coals from 20 seams in New South Wales and Queensland were used to establish the relationship between coal properties, as determined by standard laboratory tests, and the combustion process. The rate of combustion is influenced chiefly by the expansion of the fuel bed, but this cannot be accurately predicted from the crucible swelling number of the coal.The effects of various other factors, such as calorific value and ash yield, were investigated and statistical analysis of the results shows that the coals could be classified satisfactorily according to two experimentally derived parameters, namely heat-release rate at an air flow rate of 260 lb/sq.ft/hr and air flow rate giving stoichiometric combustion. The grouping obtained is shown to be related to ash yield and swelling number.INTRODUCTIQNThe rate of heat release from the fuel bed of a travelling grate stoker and the efficiency with which the heat is used depend upon the design and method of operation of the furnace as well as upon the properties of the fuel. It is difficult to draw general conclusions concerning the influence of fuel properties from tests on a single stoker installation. In the pot-furnace test, on the other hand, a part of the same combustion process as occurs on a travelling grate is carried out in isolation, uninfluenced by furnace design variables, and consequently the effects of coal properties and of the method of pretreatment can readily be demonstrated.While the combustion pot provides a rapid method of assessing the combustion characteristics of a fuel during the ignition and burn-out stages under standard conditions, and of predicting changes in performance with changes in fuel or in air flow rate, it is unable to simulate certain features of furnace design and operation. Data from combustion pot...

Jan 1, 1962

By Tozawa K, Nishimura T, Sasaki K

Liquidus surfaces in a part of the systems ZnO-PbO-Si02 and ZnO-"FeO"-SiO 2 were constructed by the quenching method. The ex- periments were carried out in air in the system ZnO-PbO-Si02. In the part investigated the primary phases were three ternary compounds (PbO.ZnOòSiO2, 2PbOòZnO.2SiO2 and barysilite), three lead silicates, Zn2SiO4 and SiO2. Iso- therms on the liquidus surface of each primary phase field were determined from 750 to 1300¦C. In the system ZnO-"FeO"-SiO 2 the experiments were carried out in an atmosphere of purified nitrogen. In the part investigated the primary phases were Fe2SiO4, Zn2SiO4 and Si02. Iso- therms on the liquidus surface of each primary phase field from 1150 to 1300¦C and the ternary eutectic (1130¦C, 15.9% ZnO, 48.2% "FeO" and 35.9% Si02) were determined.

Jan 1, 1980

By A E Reschke

The high-shear colloidal mixer is generally recognised as the most efficient method of mixing cement based grouts. Only recently however has this technology been applied to the production of cemented rockfill (CRF) for use in underground mines in North America. Traditionally, paddle type mixers have been used to produce the cement based slurries required for the preparation of CRF. While considerable success has been achieved with these mixers, tremendous advantages are attained with the colloidal mixer. The combined effect of the highly efficient mixing action and the ability to mix low water/solids ratios, allows for reductions in the cement content for a given strength requirement. Cement can also be replaced by cheaper fillers such as flyash, resulting in further cost savings. Although large-scale dedicated CRF hatching plants are typical, there is a growing need for mobile plants capable of operating anywhere underground. The compact size and rapid hatching speed of high-shear colloidal mixers has allowed them to be incorporated into skid mounted systems capable of producing and discharging cement based slurries onto rockfill aggregate for the production of CRF. In many cases run-of-mine development waste can be used as CRF aggregate with these slurry plants thereby reducing the cost of waste rock removal. These relatively low cost portable plants have now allowed several mines to economically rccmer isolated pillars and realise positive returns on their investment.

Jan 1, 1998

By A G. L Pratt, G F. Dunstan, A Leonforte

The selection of the material sizing and mine dewatering systems are important elements in the development of a large-scale, high tonnage (greater than 4 Mt/a) underground hard rock mine. The sizing system will influence the size and type of the ore haulage system and therefore how the underground project is developed. With more underground developments considering or implementing caving methods of mining, the selection of the material sizing systems is also influenced by the caving fragmentation. Traditionally, crusher systems are used for material sizing in large hard rock mines, with the crusher installation and its ancillary equipment representing a substantial capital investment. Underground cave mining type operations generally express themselves with large surface subsidence areas, which can lead to large inflows of water from major rain events or purging underground aquifer systems. To minimise disruption to mine production, the dewatering system needs to be sized, with consideration to both storage and pumping capacities. The balance between storage and pumping capacity is assessed to provide the optimal economic solution with the appropriate risk measures. This paper outlines a process for the selection of material sizing and dewatering systems for large-scale caving operations. This process is illustrated with information drawn from NewcrestÆs Ridgeway Deeps Block Cave project. The Ridgeway Deeps Block Cave is located directly beneath the existing Ridgeway Sublevel Cave Mine.

Jan 1, 2008

By P R. Lock

The Silver Swan nickel mine is located at the Black Swan Nickel Project, 53 km north east of Kalgoorlie, Western Australia. The Silver Swan orebody is a massive sulphide nickel deposit dipping 70¦ east with an average in situ grade of 14 per cent. Mining of the massive orebody is by Mechanised Ramp Cut and Fill (MRCF). A mining recovery of 98 per cent and minimising dilution are primary goals in extracting the high-grade ore. Placing a distinguishable marker bed (working platform) on rock fill was identified as a key method to achieving these goals. Gravel from a pit located onsite was considered the most suitable material for the marker beds. Research undertaken to design the marker beds using the gravel revealed conventional methods used in mining would not suffice, but that road stabilisation methods could be a viable alternative. Trials used a road recycler to mix cement and gravel in situ and several test beds were constructed on the surface to determine the final design. The trials attempted to replicate a marker bedÆs life cycle of construction and placement and mucking of ore from the marker bed. Testing the marker bed for strength for use as a working platform was completed using a Clegg Hammer; good correlation to a Clegg Impact Value and the compressive strength of the stabilised gravel was found. This paper describes the use of a road stabilisation machine, tests conducted, monitoring and marker bed design and discusses underground placement of the marker bed and its performance.

Jan 1, 1998

Metsim is proving to be a powerful tool when designing a heap leach operation. The most useful outputs arc determining the fluctuations in pregnant solution recovery rate, make-up water rate, gold recovery rate. and pond levels. Detailed data are needed for input: a pad loading schedule, a mining rate schedule for each ore type, column leach test data for each ore type, column tests on water dynamics (ie hourly flow-out versus-in during saturation and drain-down), monthly rainfall and evaporation data, and proposed pond dimensions. These data allow 'what if' studies on application rates, leach rates, loading rates and other variables of interest. Examples will he given of modelling both a rectangular pad and a valley fill operation.

Jan 1, 1994

By L O. ÆNeill, J Bebek

When Kalgoorlie Consolidated Gold Mines (KCGM) purchased its fleet of 18 CaterpillarÆs dump trucks in 1999, as part of its change to owner operated mining, five CaterpillarÆs Computer Aided Earthmoving Systems (CAES) were also commissioned on Komatsu PC8000 hydraulic shovels and Caterpillar D10R bulldozers. Since then the CAES system has been installed and operational on Komatsu PC3000 hydraulic shovel, CaterpillarÆs D10R dozers and Cat 994 front-end loader while Cat 854 wheel dozer has been fitted with CAESbasic. This investment in advanced machine guidance and control technology has proven very beneficial over the years for the Super Pit with improved safety and increased operating efficiency and productivity. The paper brings into focus how the CAES system adaptation in unique mining conditions assists in production gain, equipment operatorÆs safety, flexibility and independence, personnel removal from hazardous areas, acquisition of operational information and improvements in mine planning and design, benefiting the entire mining operation.

Jan 1, 2003

The fragmentation of whole rock by blasting has an influence on the subsequent loading, hauling and crushing operations. However, no method of calculating the frag- mentation has yet been developed. This paper gives a method of calculating the fragmen- tation for the simplest form of blasting, i.e. cratering. Cratering consists of the detonation of a spherical charge of explosive in a blasthole breaking to one free surface. This paper gives a method of calculating the extent of the system of radial cracks generated by the explosive in the rock. This system of radial cracks is then used to calculate the fragment size distribution curve from blasting. The calculated curves are shown to be in good agreement with experiment.

Jan 1, 1977