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By Nash B. G W

In June 1976 a 600'tonne/day manganese ore sinter machine, with on-strand cooling, was commissioned at the plant of Tasmanian Electro Metallurgical Company Pty. Ltd. at Bell Bay, Tasmania. This machine was installed in order to utilize manganese lump ore screenings generated in the preparation of raw materials prior to charging to the electric smelting furnaces at Bell Bay. Since commissioning, trial sintering of a number of different grades of manganese ore fines from Groote Eylandt Mining Company Pty. Ltd, has been conducted and suitable sinter has been produced from these different grades. The sinter produced is used as part of the furnace burden in both ferro manganese production and silico manganese production. The inclusion of sinter as part of the charge in the production of ferro manganese has considerably improved furnace operating conditions and performance.

Jan 1, 1977

The resource sector is conservative industry and people are resistant to change. The methods and procedures used to implement changes in process plants ultimately determine the success of such changes. The financial managers have a large say in where money is spent and the technical personnel must justify the cost and benefits for any expenditure. There are also others who believe it canÆt be done û æwe tried thatÆ. Implementing change needs a æChampionÆ who can assess the risks, plan, define the objectives and scope, set the goals, determine the key performance indicators (KPIs) and stay focused. This also requires preparing a budget and schedule and measuring against this. Contract management, reports and reviews are part of the implementation. Several case studies are given as examples of the implementation of process design changes to highlight the critical aspects involved.

Jan 1, 2009

In preparation of this Paper, the emphasis has been laid on the commercial rather than on the technical and scientific aspects of coal evaluation. It is intended to describe and comment on the principal factors which currently determine the selection and procurement of coking coal for the steel industry, and is not based on the results of any original research by the author. Evaluation of different coals for strictly thermal uses, for gas production or other chemical applications has not been attempted, and comparisons of coal with other fuels have been excluded: the paper is concerned only with coals for the production of blast furnace coke. The discussion is strongly related to, and illustrated by, British, and to some extent, other Western European practice, but it is hoped that the general conclusions may have a wider application.

Jan 1, 1975

By Collins J. L, Fytas K

Surface mining accounts for more than 50% of the world's total mineral production. In future years this status is expected to change somewhat in favour of surface mining. The production technology during the past decade has concentrated on greater degree of mechanization with high capacity heavy duty equip- ment. This trend will continue. Next two decades will also see microproces- ,or based equipment, health and performance monitoring and management information systems fully integrated with excavated and material handling systems which in themselves will be amenable to auto- matic and remote control. Computerized mine planning will also be integrated within the system providing a fully integrated planning, excavat- ing and materials handling system. The surface mines of the 1990's and beyond will be so computer dependent that manpower will be reduced to one third of current levels.

Jan 1, 1988

The Japanese Government promulgated the æLaw Concerning Special Measures Against DioxinsÆ on 16 July 1999 and it was enforced on 15 January 2000. This is a unique law specialised to protect the environment by the control of dioxin emissions from waste incinerators and several industrial processes. In this law, a few metallurgical processes other than waste incinerators are designated as æspecified facilitiesÆ emitting certain dioxins. Thus, emission standards for dioxins to the air were set for electric arc furnaces (EAF) for steelmaking, iron ore sintering, zinc recovery from EAF dust and aluminum recycle processes. In this paper, the inventory of dioxin emissions for Japan and the recent research and development to reduce emissions from those processes are introduced. Further, some details on the formation mechanism of dioxins and future subjects for effective control of their emissions are discussed.

Jan 1, 2002

By Aylmore M. G

Samples have been taken from a two-stage industrial gold roaster treating a pyrite/pyrrhotite/arsenopyrite concentrate, in order to describe the mineralogy, composition and surface area of the calcines. Sulphides oxidised to produce a porous magnetite in the first stage and a porous hematite in the second; pyrite predominantly roasted via a pyrrhotite intermediate. Sulphur was eliminated in both the first and second stages whereas arsenic was eliminated in the first but retained in the second, partly as rims on hematite particles. The finer sized particles from the cyclones and electrostatic precipitator, while having the greatest surface area, were the most refractory with respect to gold solubilisation, probably as a result of incomplete decomposition (through short-circuiting) in the first stage, and through a combination of factors such as overheating and entrapment of sub-microscopic gold in the second stage.

Jan 1, 1992

Warkworth Mining has been successfully operating a large open cut coal mining operation in the Hunter Valley of NSW since 1981.The mine is a complexmulti seam operation and utalises both truck and shovel and draglinetechniques. Warkworth Coal Sales Ltd markets approximately 10 different coal types.Since the mines inceptionthe development of mine scheduling and planning has been an ongoing programme. Resource recovery and coal utalisation have been the driving factors with this development as we strive to achieve maximum revenue for the investment dollar.The principal aim of this paper is to discuss the scheduling methodology as it is utilised todayhighlighting the interaction in the development of the final coal products schedule.Whilst the system is notperfect it has evolved and operated successfully in these difficult economic times and offers a practical and achievable approach to resource optimisation.

Jan 1, 1992

By Q Qian, M Karakus, J Wang, N Melkoumian, D Goodchild, Q Sui, C Wang

Probabilistic analysis is widely used in slope stability assessment because of its capability to take into account uncertainties associated with geotechnical parameters. There are, however, still many unresolved practical issues to the application of the method. One of these issues is the integration of assessments when multiple sets of fractures are considered for the entire slope. In the present study, this issue is addressed within the framework of Monte Carlo simulation. Probability of failure for pairs of fracture sets are assessed independently and the final assessment of the probability of failure for the entire slope is done using conditional probabilities. Prominent Hill open pit, in particular, the problematic fresh Bulldog shale formation, was used as a case study to test the method proposed. The SWEDGE program of the RocScience software package was used for the analysis.

Sep 26, 2011

By Curless JM, Power SG

Polymetallic hydrothermal veins of the Western Cascades are hosted in propylitically altered Tertiary volcanics of calc-alkaline affinity and (or) in nearby, altered, and compositionally similar plutons. Ores from shallow and now abandoned mines produced mostly gold and were considered to be of epithermal origin. However, recent discovery of breccia and porphyry types of Cu-Mo mineralisation and other data suggest that the deposits of this terrane vary systematically both regionally, south to north, and locally, high to low altitudes. The evidence includes changes in (1) size, composition, and complexity of plutons, (2) types of mineral deposits; (3) assemblages of alteration and ore minerals; (4) trace metal geochemistry of host rocks; and (5) fluid inclusion and sulphur isotope data. They collectively imply a consanguineous origin of vein, breccia, and disseminated-veinlet types of mineralisation by magmatic hydrothermal processes.

Jan 1, 1987

EnergyAustralia is a state-owned corporation in the state of New South Wales, whose responsibility includes ownership and management of an electricity distribution network. Expansion of the high voltage distribution network in the Sydney central business district (CBD) includes the requirement to run an additional five 132 kV feeders over 1.7 km from south of the CBD to a new 132 kV substation in the northern section of the CBD. A driven tunnel is currently being excavated in Sydney sandstone beneath Darling Harbour to contain the new 132 kV feeders. Tunnel construction methods involve both roadheader and tunnel boring machine (TBM) excavation. This paper describes the design development of the cable tunnel, discusses the use of a geotechnical baseline report as an integral part of the contract documentation and provides an update of the current construction works.  

Jan 1, 2008

In-situ leaching of gold deposits has not become an option largely as a result the lack of suitability of cyanide as a lixiviant due to sluggish kinetics and high dependence on the availability of oxygen. A second problem area is the excessive cost of drilling the required number of injection and production wells needed to service a wellfield capable of maintaining any significant throughput or providing and acceptable level of gold production. Well spacing in in-situ leaching operations is limited by solution life, dissolution rate, and the need for solution control. With cyanide the life of an active solution capable of dissolving significant gold is severely limited by the availability of oxygen which cannot be readily replaced while the solution remains underground. The extremely slow gold dissolution rate also necessitates excessive contact periods in order to dissolve coarse gold.

Jan 1, 1991

Grade control aims to deliver quality tonnes to the mill via accurate definition of ore and waste. It comprises data collection and interpretation; local reserve estimation; supervision of development and mining; and stockpile management. The foundation of all grade control programs should be that of high quality sampling supported by geology. The requirement for quality grade control samples has long been recognised, where they should be representative, unbiased, safe and operationally timely. Underground sampling methods include chip and channel samples; grab samples; and drill-based samples. To achieve quality samples, collection techniques employed should minimise delimitation, extraction and preparation errors. Grade control staff should be well-trained and motivated, and mining staff should understand the need for grade control. This paper reviews grade control sampling methods and presents recommendations for best practice and minimisation of sampling errors.

Mar 1, 2010

By Albano C, Antila A, Flykt B

A method for relating operating variables and dewatering parameters of Thunes disc filters in the LKAB pelletizing plant at Malmberget in Sweden, via empirical mathematical models is described. Near orthogonal experimental design was used, where all independentvariables were allowed to span over their domain of variation and pseudo-randomly distributed among the experiments. The dewatering parameters are dependent on many variables and instead of using a traditional mechanistic model, an empirical model based on multivariate data analysis was chosen. The way of expressing the relation is by regression coefficients obtained from partial least square regression (PLS). Two empirical models were generated. The models were validated using an extra set of 56 experiments. The dewatering parameters were related to the design variables with few experiments, and user-friendly response surface methodology was used to determine the optimal conditions.

Jan 1, 1989

By K S. E, S C. Parker, T K. Kundu

Understanding the fundamental principles governing the reactions at surfaces has always been the goal of theoretical surface science. The atomistic simulation techniques have been used to calculate the surface structures and the stability of quartz and wollastonite, and their adsorption behaviour in the presence of molecular and dissociative water, and the two widely used collector head group molecules of methanoic acid and methylamine. The dissolution behaviour of wollastonite has also been modelled. The calculated surface energy, hydration energy and reaction energy values have been examined and discussed in the light of flotation literature. These studies have given an insight into the interactions at atomic level, which indicate that modelling techniques should be capable of predicting the adsorption behaviour and to design the selective collector molecules, which is of central importance to the mineral processing technique of flotation.

Jan 1, 2005

By Vogwill R. I J

The Boddington Gold Mine, operated by Worsley Alumina Pty Ltd, is located about 100 km south of Perth and is one of the largest-producing gold mines in Australia.Multiple open pits are planned and several extend below the water table, through the deeply weathered lateritic profile and into the underlying Archean bedrock. Groundwater related mining problems, such as poor trafficability, wet floor conditions and slope instability began to occur early in 1990.The mine is located within Archean greenstones which are steeply dipping and faulted. Rock types include mafic to felsic volcanics, pyroclastics and sediments. These rocks have been regionally deformed and metamorphosed and are intruded by quartz micro-diorites and post-mineralisation dolerite dykes. Deep weathering has produced a typical oxide profile consisting of laterite, clay and saprolite zones underlain by weathered to fresh bedrock.

Jan 1, 1993

By E Drueppel, M Mistry, J Pateiro

As mining undoubtedly influences the natural environment future challenges of copper ore mining are minimisation of land use in area and duration, proper land rehabilitation as well as tailings management. One possible solution to avoid these negative impacts could be the application of underground mining with backfilling tailings compounds. This approach would definitely increase the production cost. Against this background the project analyses the influence of an æecologically satisfyingÆ copper ore mining on world market prize and demand as well as on the environment. In the project 261 copper ore mines accounting for 98 per cent of world copper production have been examined. After modelling a backfill plant, analyses of applied backfill techniques were conducted. Afterwards a method of cost estimation was developed and then the backfill plant model was applied in three case studies. The results were transferred into scenarios. The work closes with a short discussion and gives an outlook to forthcoming research. The results presented in this work have been generated within the Collaborative Research Center (CRC) 525 entitled æResource-orientated view of metallic raw material flowsÆ. This interdisciplinary project was established at Aachen University of Technology (Germany) in 1997 and is funded by the Deutsche Forschungsgemeinschaft (DFG). The long-term goal of this research program is the identification of options for the resource-sensitive supply and processing of metallic raw materials. In order to address the sustainable development challenges facing the metals and minerals industry an integrated resource management system is to be developed and tested for important metallic raw materials. Case studies for aluminium and copper are being conducted by the CRC 525 in order to provide useful and efficient tools for decision makers over the entire life cycle of these materials.

Jan 1, 2003

The current talk of risk management as a separate discipline and management function is like earlier imposition of Quality Control (QC) as an overlay on shoddy production management. Risk management is vital, but is integral in the way we marshal our staff, make decisions, then monitor and review and make crucial secondary decisions. New leaders must not assume that hiring experts ensures good decisions. It is only the essential step one. The worst company I worked for had more expertise than the best. The difference was in culture and decision-making processes. Failed feasibility studies, persistent technical factions in a company that cancel each other, heaps of expert consultant reports piled up like a dump of bricks, even great but half-managers in large and small companies cancelling expertise at their disposal, are the worst manifestations. Just daily foul-ups are common even amongst smart people. We miners have made a great industry but are content to drift far below excellence, even where that word is bandied around. All the management literature and management courses will not right the situation û we have been sending budding managers to this good stuff for two generations and the effects are worthwhile but marginal. A few key ideals, ideas and slogans are not the way. These make inspiring books that work about as long as the Christmas spirit does in the real world. What we need is a coachesÆ manual and a standard of the essential package of culture and work processes that make excellence possible and show how to maintain it long term. It has not been written until now because most managers want to remain dilettante amateur managers without the discipline that creates excellence. First, believe excellence is possible and worth any effort; then commit to it.

Jan 1, 2007

QEMSCAN« technology is a widely accepted automated e-beam technique providing quantitative and statistically robust mineralogical data to the mining industry. It uses X-ray mapping combined with backscattered electron (BSE) brightness to identify minerals in almost any type of geological material (Gottlieb et al, 2000). Besides the modal mineralogy also the liberation, associations, average grain size and other textural information can be obtained. The aim of this study is to test reproducibility of this technique by setting up and running standard tests on different QEMSCAN« systems. Multiple sample blocks were prepared by our standard operating procedure as epoxy-mounted, carbon-coated, polished blocks. The replicates were measured under the same conditions and measurement parameter settings on different QEMSCAN« instruments. The relative standard deviation (RSD) for the set of measurements was calculated. Generally the reproducibility of the systems themselves was found to be excellent, ranging between 0.4 and 1.5 per cent RSD. The more significant change in the reproducibility was found to be caused potentially by the sample preparation and variation in the mineralogy of the replicates. The measurement parameter settings together with these variations can account for almost 15 per cent RSD for minerals of low abundance. For analysed samples good results for the main phases present in quantities higher than 2 - 5 wt per cent of the total mass of the sample were confirmed with RSD generally below six per cent. Following the experiments, the parameters having the biggest influence on the performance of the QEMSCAN« and its precision are discussed in detail. The importance of sample preparation procedures and measurement parameter settings is emphasised. It is shown that experience and excellence is necessary for getting the most from the automatic mineralogical methods like QEMSCAN«.

Jan 1, 2008

Mr. P. F. THOMPSON said this matter was one of very great importance to producers of lead. His association with the matter was that he happened to be the Institute representative on the Committee of the Standards Association of Australia charged with formulating a standard for chemical lead, that is, lead used in technical chemistry for acid chambers and the like. The British standard had this test incorporated in it, but those on the committee felt that it should not be included in the specification. The main objection was that in an accelerated corrosion test one was endeavouring to do in a few seconds what in natural conditions would take years; and it was now being recognised that such tests were of little value in assessing the corrosive properties of a metal.The flash point test was carried out with boiling hot strong sulphuric acid; but no chemical manufacturer would be likely to use such in contact with lead. There were many factors such as the formation of steam, the chemical reduction of sulphuric acid, the evolution of hydrogen, the catalytic effect of the surface lead, affecting this test, other than the presence of the segregated impurities upon which this test throws the onus of the whole imperfection of the lead. Mr. Russell had shown that lead which had stood the test of time often gave a low flash point. They were endeavouring to find rapid methods of estimating minute amounts of the more important impurities, which would eliminate the labour and expense of a full analysis.Mr. H. St. J. SOMERSET thanked Mr. Thompson for his remarks. He supposed some of those present knew that the Broken Hill Associated Smelters was responsible for Mr. Russell's investigations at the University, and he could only agree with Mr. Thompson that the flash point test, which had been accepted at the present time...

Jan 1, 1930

The paper deals with the taking of soundings in connection with coal mining operations under part of the Pacific Ocean adjoining John Darling Colliery.INTRODUCTIONIn the early days of mining in the Newcastle District there did not appear to be any definite law specifying the limits to which mine workings, other than certain borings, could extend under tidal waters.As time went on, a figure of 120 ft. was fixed as the minimum thickness of strata between the roof of the seam and the sea bottom; beyond this mining operations are disallowed. The laws relating to working coal under tidal waters are as follow:-The minimum width of pillars to be left shall be eight (8) yards and the maximum width of bords or other excavations shall be six (6) yards, but the lessee may at his discretion increase the minimum width of the pillars or decrease the maximum width of the bordsor other excavations so as to increase the general safety.The eight (8) yard pillars shall be left unwrought.In on-road of every pair of Winning-off or leading headings, a bore shall be kept going ten (10) feet in advance for the purpose of foretelling the presence of any fissure, wash-out, open joint, fault, dyke, or otherwise, and all winning-off headings shall be driven atleast one hundred (100) yards in advance of the working bords.The most accurate and trustworthy information shall be obtained by the lessee not only' of the depth and character of the ocean bed, river, lake, or estuary deposit, but also of the strata overlying the coal seam.When working under the ocean, strata shall be bored through and proved a minimum thickness of thirty (30) feet at the face of the leading headings or levels immediately such headings or levels are under the ocean, and...

Jan 1, 1947