Search Documents

By H Fukui, K Ichikawa, K Aikou, E Suzuki

An electronic delay detonator (EDD) consisting of a digital-base electronic delay module and a conventional instantaneous detonator module, designed for series connections with a special adjustable-output blasting machine, is described and shown to provide a delay time accuracy some four to twelve times higher than that of pyrotechnic millisecond and decisecond delay detonators, together with the other performance characteristics necessary for practical use. Also described is a blasting design system which allows effective reduction of ground and air vibration, through the use of EDDs with optimum delay times as determined by accurate computer simulation based on wave form and other data obtained from an on-site single-shot test blast.

Jan 1, 1989

By C De La Cruz

The use of a thin-film piezoelectric stress gauge to determine the pressure profile in a detonating explosive has been demonstrated. These PVDF gauges have measured, in the borehole, the Chapman-Jouget pressure and the release adiabat of the detonation products for several explosives including ANFO and ANFO/emulsion mixtures. The technique can provide: (1) a direct measure of the blasting stimulus, (2) a sensitive QA tool for the blaster, and (3) a means to examine the magnitude and effects of preshock from adjacent bore holes. The PVDF pressure gauge is self powered, can measure pressure from a few bars to 400 kbars, has high time resolution (0.05 µsec), and is easy and economical to use.

Jan 1, 1997

By John P. Ashby

Production blasting is a process of destruction of rock masses in order that ore may be extracted. Many open pit operations are faced with the apparently conflicting requirements of providing large quantities of fragmented rock for the processing plant and of minimizing the amount of damage inflicted upon the surrounding pit slopes. A reasonable compromise between these two conflicting demands may often be found by means of simple engineering of production blasts.

Jan 1, 1980

By Thomas E. Lobb, Harry C. Verakis

Significant progress has been made in the reduction of serious injuries and fatalities resulting from mine blasting operations. Despite the progress, injuries and fatalities continue to occur. A leading cause of injuries and fatalities from blasting continues to be inadequate blast area security. Even though significant improvements in technology have been made, insuring adequate blast area security remains a challenge and requires constant vigilance. The advances in technology have created safer blasting products and have improved productivity and economics by enabling large, more efficient and effective blasts. However, as blasts grow larger in size, the complexity of adequately securing the blast area increases even more. Periodically the basic fundamentals involved in blasting safety should be reviewed, particularly for securing a blast site regardless of the size of the planned blast. Factors such as flyrock and toxic fumes must be taken into account to insure the safety of persons and property from the results of a blast. This paper examines the factors related to injuries due to inadequate blasting shelters and blast area security, and identifies mitigation techniques. The key concepts are: (a) accurate determination of the bounds of the blast area, (b) clearing employees from the blast area, (c) effective access control, (d) use of adequate blasting shelters, (e) efficient communications, and (f) training. Fundamentals are reviewed with an emphasis on analyzing task elements and identifying root causes for selected blasting accidents. Mitigating techniques are presented along with discussions and examples.

Jan 1, 2005

By P Wapner, C Lo Edwards, S CO Schmidt, J N. Johnson, R Oliver

Shale oil recovery rates that can be achieved in underground in situ retorts can be strongly influenced by the shale breakage and fragment-size distribution achieved during rubblization. Since the fragmentation pattern in the retort is a direct result of the blast design used for rubblization, the characterizing blast parameters should be carefully selected. Explosives should be matched to the host material and blast geometries properly chosen so that the required fragmentation results are achieved at optimum costs. Special attention must be directed to selecting blast parameters that produce uniform bed permeability, suppression of fines, proper fragment size distribution, and minimal damage to the retort walls and ceiling. The influence of joints and natural fractures should also be known. In instances where the requisite blasting parameters are unknown, they should be determined from test blasts.

Jan 1, 1979

By J R. "Dick" Daniel

Over the past several years, the Hercules Technical Service Group for the Explosives Department has produced a series of programs for the TI59 programmable calculator dealing with explosive application problems. These programs have been made available to both our internal staff and to the Hercules explosives distributor organization. Several of these programs have found good acceptance and wide usage.

Jan 1, 1984

By J J. F Smith

The application of pneumatically loaded ANFO for underground mining has continued to increase year by year since the technique was first developed and introduced underground during the early 1960's. Improvements in the manufacturing process for explosives grade prills, the design and construction of more efficient AN prill-fuel oil blending equipment, and the introduction of more durable and reliable pneumatic loaders have promoted the wide application of the relatively low cost blasting agent, ANFO.

Jan 1, 1982

By Don Rapp, Rufus Flinchum

Air blast and flyrock are two of the most critical concerns facing the blaster of today. This paper will provide the blaster with proven procedures for recognizing open face and bench surface problems, explain various surveying methods, and provide the mathematical formulas for calculating and designing proper hole placement and explosive load configuration. A concept called "Pattern Footage" is utilized in conjunction with a USBM study to develop blast designs aimed at minimizing air blast and flyrock. In addition to this main focus, this concept can be used in shot displacement and cast blasting design.

Jan 1, 1993

By T I. Jerman

The Du Pont "Detaline" nonelectric initiation system utilizes a low energy detonating cord. It is compatible with conventional detonating cords and shock tube downlines as well as nonelectric in-the-hole delay caps. "Detaline" millisecond surface and in-hole delays offer a great degree of flexibility in developing effective delay patterns for improved fragmentation and reduced vibration. All components are easily assembled in the field.

Jan 1, 1982

By J P. F Warkentin, A W. Bauer

Recently, significant improvements have been made in both blast design methods and blasting accessories. The introduction of extremely accurate blast delays now allows proper implementation of advanced blast designs. Thus the onus for future blasting improvements has moved from blast design to the need for ensuring that explosives quality is of the highest order. One measurement commonly used to assess explosive performance is the velocity of detonation (VOD).

Jan 1, 1991

By Paul Ross, Harry Burchett, Lou Case, Calvin J. Konya

"The Cumberland River in Harlan, Kentucky has flooded the town for numerous years. TheU.S. Army Corps of Engineers funded a project to divert the river. The project consisted oftunneling through a mountain to divert the river. The approaches to the tunnels requiredcontrolled blasting to create noses to help channel the water and debris into the tunnels.The geologic structure was such that conventional presplitting techniques were notproducing the desired results and were causing severe backbreak. Replacement of the rocknoses with concrete would cost about a million dollars; and therefore it was important tosave them if at all possible. Blasting techniques were developed which allowed the projectto be successfully completed. This paper will discuss the case history of the controlledblasting procedures."

Jan 1, 1993

By Tom Burleson

High-speed photography has proven to be an extremely valuable tool for the evaluation of blasting practices in the Warrior Coal Basin. A research project, coordinated by Nelson Brothers Inc. and The University of Alabama's Mineral Engineering Department, has centered on the use of high-speed photography to study and analyze blast performance. A large number of production shots in this region has been filmed and studied. The data obtained from the films have been used to establish graphical relationships between certain blast parameters and overall shot performance. These relationships will be used to develop a computer model that will estimate cast results from a given burden explosive energy combination. This paper describes the methods and procedures used to develop these relationships. The results of the research are discussed along with plans for continuing the research project.

Jan 1, 1988

By Calvin J. Konya

Backbreak behind the last row of boreholes can be a significant problem for blasting operations. Backbreak will interfere with the proper drilling and execution of the subsequent shot and can produce well defined boulders, which will not be broken by the subsequent shot. In order to determine the effect of timing on backbreak, a full scale blast with 6 1/2 inch boreholes was used to test the effects of timing. The test site was a quarry which had suffered from severe backbreak regardless of the blasting pattern or explosive used. One half of the production blast was loaded and initiated using the current technology at the quarry, the other half of the blast was deliberately timed in such a manner as to minimize backbreak. The timing was such to allow for ground movement in one row before the subsequent row fired. The test results proved that the amount of backbreak and flyrock could definitely be controlled with the selection of the proper borehole timing.

Jan 1, 1987

By R J. Roach, D Roy

After months of discussion on ways and means to improve productivity in the shaft sinking process, it was decided to look at those areas where, historically, methods have been stagnant for many years. These categories included drilling, hole diameter, drill patterns, explosive types, explosive loads, initiation techniques, cut design, wall control, fragmentation and heated magazines.

Jan 1, 1997

By Ettore Contestabile, Cameron Thomas

Implosive-type electrical/mechanical connectors such as XECONEX have been used extensively for joining electrical transmission lines. This implosive action of explosives has also been applied to other forms of high energy metal working with excellent results. However, as with many other products, the inherent blast energy of these units has caused some environmental concerns especially when used in proximity to inhabited areas.

Jan 1, 1995

By Jeff Wachendorf

As the title implies, this paper details the start of a cast blasting and the design flexibility required to satisfy different parameters encountered on a large coal mine employing cast blasting as the program has grown and evolved around the town of Colstrip, Montana. As strip ratios have increased, the need to adapt and find solutions to provide coal at a reasonable cost to the mine mouth power plants has risen. Colstrip, Montana has a long history of coal mining which dates back to the early 1920s when Foley Brothers began supplying coal strictly for powering locomotive engines.

Jan 1, 2015

By D VanDoorselaere

"Image analysis techniques are widely used for blast fragmentation measurement, and various commercial packages are available for this purpose. These packages are very versatile and serve as a useful tool for optimization of blasting practice. But many times, the results provided by image analysis techniques do not match with sieved and predicted data. This leads to the suggestion that understanding the limitations of this technology is as important as understanding its usefulness and versatility.A study was conducted in two stages:(a) Comparison between the results of image analysis and screened data using laboratory scale muck piles.(b) Comparison between predicted (Kuz-Ram) and measured (Image analysis) blast fragmentation results for several bench blasts.During laboratory work, muck piles with known size distributions were analyzed with the help of image analysis technique. A disparity was observed between the sieved and measured results because the image analysis techniques cannot accurately determine the % of fi nes in the muck. During fi eld work about fourteen blasts were monitored. It was observed that predicted (Kuz-Ram) results rarely matched with measured (Image analysis) results. The Kuz-Ram curves were modifi ed by changing the rock factor so that the Kuz-Ram and Image analysis curves match in the vicinity of the 50% passing size. The pairs of curves (modifi ed Kuz-Ram and Image analysis) were divided into three categories depending upon their differences in the coarse and fi nes ranges. The blast design parameters affecting the difference between the pair of curves have been outlined. The suggestions have been made to better utilize the image analysis system."

Jan 1, 2007

By Jerry R. Wallace

This project consisted of blasting for expansion of a major interstate natural gas transmission pipeline pump station. The pump station handled 400-500 million cubic feet (11-14 million cubic meters) of gas per day.

Jan 1, 1996

By Thomas E. Ricketts

Limited void volume blasting (LVVB) occurs when rock is blasted into a volume that is not sufficient to let the rock expand to its free-bulking value. The freebulking value is obtained when the rock particles have enough space to separate, tumble and rotate to produce the maximum amount of void possible between the fragments when they finally come to rest. Although bulking value depends on particle size distribution and shape, a typical free-bulking value for uniform, finely broken shale is about 1.67. LVVB occurs in almost every type of blasting used in both surface and underground mining operations. For example, in multiple-row bench blasting for surface mining, the final delays that are designed to fragment the rock furthest from the free-face are generally confined by previously blasted rock which results in a LVVB situation. In underground mining, the blasting is automatically confined and is commonly done intentionally to limited void volume to reduce mining cost and improve safety. LVVB primarily affects rubble bulking and thus the excavation of the broken rock which is related to the productivity and economics of a mining operation.

Jan 1, 1989

By Michael S. Wieland

Underground coal-mine explosives (permissibles) can be substantially degraded by the underground stress waves from the explosion of neighboring borehole charges. This cross-borehole interaction generally yields the worst receptor (impacted) charge performance when the borehole separations are too close. For explosives which recover, the receptor degradation is worst when the delay until firing is small. Except for a poor quality muck pile or unreacted cartridge fragments, degraded charge malfunctions of this type are difficult to detect in coal-mine delay blasting. A simulator which reproduces the underground wave/receptor charge interaction and special underwater donor/receptor tests were utilized to study this transient desensitization problem. Test results revealed reductions in receptor energy output, delayed transitions into detonation, inferior reaction rates, or sympathetic reaction responses from the impaction. Tests on detonators showed reduced tip-strength, abnormal functioning times, or sympathetic firing as a result of transient impaction. The cross-borehole desensitization and sympathetic reaction response problems warrant concern because they are logical mechanisms for raising the risk of hazardous mining conditions, including blown-out shots, flyrock, charge deflagration, and methane/coal dust ignitions.

Jan 1, 1987