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By Roger L. Keller

This paper examines the aspects of differing types of blasting cuts in underground headings with consideration to the reduction of number of holes and costs. At least one comparison study is related where costs per advance meter were significantly improved. The technical aspect of the paper covers a study of the effects of various blasthole delay intervals on resulting crater volume, ground vibration, and fragmentation for six hole V-cuts.

Jan 1, 1989

By Zoltan Susanszky

This paper discusses problems encountered when blasting under rivers for pipeline crossings. Many pipelines have recently been laid under the Danube River. Great care had to be taken to determine limits of detonation impulses from blasting operations in order that no damage would occur to structures at the water's edge, boats, and swimmers. Equations were derived from the results of this study which enable prediction of impulse levels.

Jan 1, 1977

By T I. Jerman

The Du Pont "Detaline" nonelectric initiation system utilizes a low energy detonating cord. It is compatible with conventional detonating cords and shock tube downlines as well as nonelectric in-the-hole delay caps. "Detaline" millisecond surface and in-hole delays offer a great degree of flexibility in developing effective delay patterns for improved fragmentation and reduced vibration. All components are easily assembled in the field.

Jan 1, 1982

By Karl Kure, Anders M. Heltzen

Mixtures of prilled ANFO and 0,5 - 3 mm polystyrene balls are interesting substitutes to the tube charges or other types of reduced explosives or detonation fuses. Experiments have shown detonation ability even of a mixture of 95% bolt polystyrene balls and 5% ANFO. The gas and shock energy in the mixtures decrease proportional with the content of polystyrene. The detonation velocity shows higher values than expected for mixtures with more than 50% (vol.) ANFO.

Jan 1, 1980

By Mark S. Stagg, Stephen A. Rholl, Steven G. Grannes

A method of determining the fragment size distribution of rock quarry muckpiles using photographic and digital-image processing techniques has been developed by the Bureau of Mines. To assess the fragmentation, photographs and video tapes were taken in both the laboratory and in the field and then digitized for analysis. The fully-automated process uses specially written image-interpretation software which had been developed previously by Bureau researchers to measure irregular taconite ore shapes. The advantages of photographic assessment in comparison with other methods include speed and cost.

Jan 1, 1993

By Robert E. Miller

Mass blasting of open stopes and pillars is a normal operating practice at Isa Mine. Three main parameters are used to classify the types of mass blasts. These are type of explosive used, blasthole diameter and system of initiation. Both electric and non-electric initiating systems are currently employed. The advantages gained by large firings are many. More efficient utilization of manpower, due to the concentrated and continuous charging, is achieved. There is no requirement for men to re-enter areas where localised ground conditions may have deteriorated and exposure of ringfirers to stope voids is reduced.

Jan 1, 1980

By Elaine Gorham-Bergeron

CAROM is a distinct element, dynamic code developed at Sandia National Laboratories to calculate the motion of rock fragments during blasting.[1] It has recently been improved to incorporate a mechanism for its elements to mimic non-circular rock fragments. With this option, elements stack and move in ways that are characteristic of irregular boulders of blasted rock. In bench geometry, CAROM has been used to examine the possibility of producing variations in muckpile shape due to variations in detonation-time delays between rows. Surprisingly, the shape of the muckpile was predicted to be insensitive to time delays between detonation of rows of explosive, except where the rock fracturing was affected by the time delays.

Jan 1, 1987

By Rob Farnfield, Mike Kelly, Toby White

There are a variety of sources of dynamic stress which can affect a building and give rise to cracking. A two-storey house, situated in the middle of a surface coal mine was monitored for a period of 30 months to attempt to identify the major causes of cracking. The factors described as environmental include internal and external temperature, humidity, wind speed and direction, rainfall and water table level. These were monitored using a weather station and piezometer and recorded every 20 minutes. The other factors are vibratory and include normal household movement (walking, shutting doors etc.), vehicle vibration and blast vibration. All the significant vibrations in the house were recorded using four sets of velocity transducers and accelerometers.

Jan 1, 1993

By Salah A. Taqieddin

Blast casting or trajectory blasting, as it is sometimes called, is an innovative mining technique that has been receiving increasing acceptance among operations of surface coal mines and quarries as a means of offsetting the rising cost of mechanical excavation of overburden with a high overburden-to-ore ratio. Many similarities exist between geological characteristics of overburden formations of phosphate beds and the formations that conceal coal seams. Both are sedimentary origin and are removed for mining in an identical manner (i.e. use of a dragline or shovel to strip or cast the overburden aside).

Jan 1, 1997

By William McFerren, Pragasen Moodley

In contrast to global trends, African, especially South African, surface mining operations have shown a significant rate of adoption of Electronic Detonators (ED’s) over the last few years. Proven benefits of converting to ED’s from pyrotechnic initiation systems have aided this market conversion. These benefits are experienced throughout the mining operation. Benchmarking exercises, prior to the introduction of ED’s, form part of the conversion process and allow for quantifying improvements. Extensive work has been done on quantifying the benefits of converting to ED’s and have shown that results can be reproducible. Improvements have been experienced in many applications and include environmental impact control, improved mining efficiencies, increased cast benefit and improved size distribution. These step changes in blasting results, in conjunction with the adoption of ED technology have aided the rapid conversion of the African surface market.

Jan 1, 2004

By Calvin J. Konya

Many controversies and differences of opinion exist in blasting technology. The primer location in small diameter dynamite columns is an example of one of these controversial areas. It is generally agreed that in rotation firing of small diameter blastholes, primer placement near the bottom of the borehole is beneficial since it reduces the likelihood of cutoffs. The controversy results in the actual location of the primer in the bottom of the blasthole. Some references indicate that the primer cartridge should be the first cartridge in the bottom of the hole, with the cap pointed toward the collar of the hole. Others indicate that performance is improved with no sacrifice in safety by placing a tamped cartridge first in the hole, and the second cartridge being the primer. The following investigation provides some factual data for consideration.

Jan 1, 1980

By N Vijay Mohan, K V. Balamukund, G Ananth Ramulu

Jointing of steel rods in reinforced concrete structures needs careful consideration as it renders the structure weak at the joint. The jointing is usually done at sections of structural members, where the bending moment and shear force are least. Jointing is done either by overlapping the rods or welding or by mechanical splicing. A novel method of jointing them is by inserting the two rods in a steel sleeve and cladding it on to the rods by subjecting the sleeve to explosive energy. A rod jointed in this fashion is tested for direct tension and bending when used in a reinforced concrete beam. The test results show that it is an effective method. The advantage is that a number of joints can be made in a single operation.

Jan 1, 1993

By F O. Otuonye

Full-face blasts were fired in a 12 x 8 ft drift of an underground hardrock mine in a basalt formation with porphyry copper to study the effects of drill pattern and explosive type on the size distribution of the resulting muckpile. Each muckpile produced by five full-face blasts was sampled four times with a scooptram equipped with a 5-cu yd bucket and the size distribution of the broken rock in each bucket was determined by screen analysis. Results show a strong dependence of the fragment size distribution of muckpile on the blast pattern and explosive type for a given rock type. The mean fragment size of the broken rock was compared with the predictive equations of other investigators. Random sampling of the muckpile from full-scale blasts and screen analyses of the samples are recommended in assessing the size distribution of the broken rock because of scaling errors that are inherent in full-scale blasts when designed from results of small-scale tests.

Jan 1, 1985

By Joshua Hoffman, Catherine Johnson, Braden Lusk

Blasting conducted in surface coal mining operations in the Appalachian region consumes a significant amount of blasting agents. Emission of oxides of nitrogen (NOx) from these operations potentially represents an environmental challenge. This paper presents work conducted to quantify NOx output from the detonation of blasting agents common to surface blasting operations in surface coal mines. Annual ANFO and emulsion consumption data was collected from an operational surface coal mine located in West Virginia. It is known that many factors contribute to the types of gaseous byproducts released from the detonation of explosives. These factors include but are not limited to: fuel to oxygenator ratio, degree of confinement, and contamination. While, past research has been conducted to study the relationships these factors play on the release of NOx, these findings do not agree with one another. The annual explosive consumption values from the West Virginian mine were applied to NOx emission conversion factors in published literature. This lead to a range of NOx emissions from 95 to 914 tons in a year. Given the wide range of NOx production the utility of this information is suspect. The EPA recognizes a standard factor of 17 lbs (NOx)/ton (ANFO) however this factor is based on chemical composition and does not address contamination, confinement, or AN to FO ratio. This factor when applied to the West Virginia Mine's explosive consumption produced a value of 215 tons of NOx. There is a lack of information on NOx emission from emulsion type explosives. The work presented in this paper can be used by blasting professionals to quantify NOx emissions and guide future work for producing better predictor factors.

Jan 1, 2014

By Fumihiko Sumiya, Yuji Ogata, Masahiro Seto, Yukio Kato, Yuji Wada, Kunihisa Utsuyama, Yoshikazu Hirosaki

It is well known that emulsion explosives can be dead-pressed especially in underground blasting. Voids in emulsion explosives will affect such malfunction of explosives. To clarify the factors that affect the dead-pressing phenomena, the characteristics of the pressure wave propagation in emulsion explosives were investigated. Three types of microballoons .or microbubbles, glass microballoons(GMB), resin microballoons(RMB) and chemical gas bubbles, were used as sensitizers for emulsion explosives. The pressure profiles inside the explosives were measured to determine the effects of the microballoons or microbubbles contained. The underwater explosion test and the large-scale drop hammer test were carried out to load the explosives with a dynamic pressure and a quasi-dynamic pressure respectively. In the underwater explosion test, the pressure profiles in the emulsion explosives were measured by a piezo-electric pressure gauge inserted to the center of the explosive cartridge which had a diameter of 30mm. In the large-scale drop hammer test, the same type of pressure gauge was placed at the bottom of the explosives. From these experiments, the following results were obtained ; A) The pressure profiles in the sample explosives sensitized by RMB or chemical gases were sharp, while in the sample explosives sensitized by GMB the profile was broad. B) The peak pressure levels in the sample explosives sensitized by RMB or chemical gases were twice as high as that in the sample explosives sensitized by GMB in the underwater explosion test. However in the large-scale drop hammer test, the amplification of the peak pressure is low compared with in the underwater explosion test. C) The impulse value was independent of the types of the microballoons or microbubbles in both tests. It was concluded that the type of the microballoons or microbubbles significantly influenced the characteristics of the pressure wave propagation in emulsion explosives.

Jan 1, 2001

By Catherine Johnson, Kelly Williams

The ability to measure the overpressure of a shock wave is necessary for explosives research such as shockwave focusing and field testing of blast-resistant designs for buildings and vehicles. To record the peak overpressure of the nearly instantaneous pressure rise at the shock front, pressure transducers with a fast response rate and streamline pencil design are needed. Time spent setting up sensors coupled with the expense of high-frequency data acquisition systems, and the inconvenience of low impedance cables can make the process challenging. Additionally, only small inaccuracies in sensor position can drastically change the measurement recorded. Advances in high-speed video imaging make it possible to see the refraction of light due to the high-density gradient at the shock front without the need for parabolic mirrors or additional light sources necessary for Schlieren or shadowgraph imaging. The average shock front velocity between two points can be calculated by dividing the change in position by the elapsed time between the images. Using the Rankine-Hugoniot relationship demonstrated by Swisdak the peak overpressure of the shock wave can be calculated from its velocity eliminating the interference of the gage and mount. This paper investigates the accuracy of this method by setting dual transducer pencil probesat0and180 degrees perpendicular to the central axis of a285-gram(0.63-pound)cylindrical charge to record pressure versus time for comparison to the high-speed video. The axis of the camera lens is aligned with the central axis of the charge with both pencil probes in view. The pencil probes have two pressuretransducersset100millimeters (3.9 inches)apart to measure the time of arrival and are used to validate the velocities calculated from the high-speed images. This method can be used to evaluate the shock wave propagation from more complex prismatic charges with different cross-sectional shapes where precise placement of cumbersome pencil transducers in the near field is almost impossible.

By Raimo Vuolio

"Over the past 30 years, the Nordic countries have developed similar practices for estimating damage caused by rock blasting vibrations. However, over the last few years the risk of damage has sometimes been estimated by using international values, which have created unnecessary costs, since they are too conservative. This paper gives a proposal for Finnish blast vibration standards and a calculation model for the extent of the zones for building inspection, risk analysis, and vibration measurements. The international conclusion is that particle velocity is the best descriptor for limiting damage potential for structures. Over 900 000 vibration data recordings from 52971 blasts were collected for this paper during 1970-1989. They show that the most practical description is the vertical component of the peak particle velocity. As rock is a nonhomogeneous medium, it is hard to predict the need and scope of risk analyses, building inspection, and vibration measurements. As a large number of blasts were monitored for the recording of the peak particle velocity in several locations in Finland, and the data combined, it is possible to establish safe scaled distances for the calculation of the need and scope of risk analyses, building inspections, and vibration measurements."

Jan 1, 1991

This case history refers to the detonation of the two largest chemical explosions on the Australian continent. An important element of feasibility studies and construction guidance included prediction of fragmentation results and ground vibration effects for the detonation of two very large "coyote" blasts, consisting of mined tunnels filled with explosives. The larger of the two blasts contained nearly 1 1/4 million pounds of explosives detonated instantaneously. The explosives were placed in specially designed tunnels under a quartzite mountain for the purpose of generating rock fill for the main dam on the project.

Jan 1, 1995

By David Siskind, Mark Stagg

Vibrations from Dade County (Miami area) quarry blasting and structure responses were measured at 11 locations between February and April, 2000, and 10 homes were inspected to analyze the characteristics of their cracking and other damages. These results were combined with information collected by the County and other studies done in south Florida for a blasting impact assessment specific to this area. In addition over 40 quarry blasts in the nine-week monitoring period, about 800 measurements were available from previous monitoring in Dade and neighboring Broward counties. An overall worst-case analyses based on the highest individual amplitudes suggested that vibrations in some areas could have been as high as 0.35 in/s. While amplitudes in the study period were below this value, they were found to be relatively high for the distances and charge sizes. Attenuation with distance is less in Dade County than found elsewhere with quarries having to use scaled distances several times higher than similar sites in the north. Consequently, the vibrations are perceptible at very large distances.

Jan 1, 2001

By Scott G. Giltner, Paul N. Worsey

During the short duration of an explosive blast, many events occur which are too quick to be detected or observed in detail with the naked eye or by normal photographic techniques. Through the use of "hightech", high speed video, many of these events can be observed, instantly played back and recorded for later use. The use of a Spin Physics SP 2000 Motion Analysis System at a blast casting operation is presented. The variable range of recording speeds offered by the SP 2000 allowed it to be used for examination of different areas of blasts. At its maximum full frame rate of 2000 frames per second the SP 2000 can easily pick up the flame front as it travels down a nonel tube and the flash from the surface delays as they fire. The system was used for a variety of tasks including, but not limited to,the determination of delay accuracy to within 0.5 ms, the velocity and trajectory of the faces during blasts, and pinpointing geological problem areas. The effectiveness of the system as used on site is discussed along with detailed method of set up, recording, playback and data processing. Other details including site specific environmental and lighting problems are also covered.

Jan 1, 1986