Search Documents

By Masaki Kitazume

Five papers were presented orally to the topics of Jet Grouting and Deep Mixing. The session was started with a brief introduction by the moderators. Following the oral presentation, floor discussions were directed by the moderators. A brief introduction of each of the oral presentations is provided before each discussion.

Feb 10, 2003

By Carl Ealy

Static and STATNAMIC (STN) rapid load test (RLT) was performed on 3-drilled shafts. The purpose of the RLT part of the study was to obtain data in support of FHWA research on innovative load testing methods. The research site is located at the National Experimentation Research Site (NGES) in Amherst Massachusetts and is underlain by Connecticut valley varved clay. Two of the tested shafts were constructed without planned defects and the third with manufactured defects to evaluate current non-destructive integrity testing (NDE) methods. Quick Load Test (QLT) and Constant Rate of Penetration (CRP) static axial load tests were performed on two shafts to plunging failure. Good agreement between static and RLT derived static failure loads was attained for a 5% failure criterion (load at a movement equal to 5% of shaft diameter).

Jan 1, 2002

By Naoyuki Hanawa, Takeo Asanuma, Tatsuo Nagatsu, Sachihiko Tokunaga, Daisuke Nakagawa, Yoshiyuki Morikawa, Kazuhiko Ueno

"In the cement deep mixing (CDM) method, one approach to joint construction is creating a surface-contact joint. In this study, an unconsolidated-undrained triaxial compression test was performed on cement-treated soil specimens with joints artificially created by successive pouring. The effects of the presence or absence of such successive pouring joints on the strength of the specimens were then examined. The results showed that the compressive strength of the specimen decreased by approximately 0%–30% with a successive pouring joint.INTRODUCTIONIn the block type and wall type improvement patterns of the CDM(Cement Deep Mixing Method) application, an integrated body of soil-cement columns is constructed by partially overlapping individual treated soil columns. The overlapping operation should be implemented before the hardening of soils by cement progresses and thus, this operation is routinely performed in construction sites usually within 24 hours or within 48 hours at a maximum. However, when the operation is forced to be interrupted on account of a typhoon or any other adverse weather conditions, it is impossible to carry out the overlapping operation within the above time limitations. In such a case, it is necessary to improve the integrity between the treated soil columns solidified first and the treated soil columns to be constructed later.One of the methods that can be adopted is to prior agitate the target area by mixing blades “without cement”, integrating the preceding treated soil columns and the subsequently treated soil columns at construction joints. This method has been adopted so far in numerous sites because no additional materials or equipment are necessary. However, its effectiveness has scarcely been evaluated quantitatively in conventional studies.In the circumstances, the authors investigated in the present research the effect of the presence or absence of construction joints on the specimen strength by performing unconsolidated-undrained triaxial compression tests using specimens of cement treated soil artificially provided with surface-abutting construction joints.Therefore, this study examined the effects of the presence or absence of artificially created successive pouring joints on the strength of cement-treated soil specimens through an unconsolidated-undrained triaxial compression test."

Jan 1, 2015

By A. A. Gupte

Auger piling system which was developed in the United States in the 1940's is gaining acceptance in many parts of the world. Although primarily used to support foundations, the system is very useful for many other applications such as soil anchors, temporary and permanent earth retention systems, restricted headroom piling and underpinning of existing foundations. In this paper, review of current construction design techniques for the Auger piling system for earth retention and underpinning of structures is presented.

Jan 1, 1989

By Terrence R. Udland, Russell D. Call

"Honored with a DFI 2006 Special Recognition Award, the Four Bears Bridge was constructed across Lake Sakakawea and opened to traffi c in September 2005. The very large lake size and severe winter conditions required an effi cient foundation design capable of resisting extreme ice loading and able to be effi ciently constructed in waters up to 90' deep (27.4m).DESIGNING FOR EFFICIENCYLocated in a remote area of North Dakota, the Four Bears Bridge replacement was a major undertaking for the North Dakota Department of Transportation, with dual goals of providing a new structure that would endure a severe environment, while enhancing the natural beauty of the area. Competing bids would achieve the best price for the owner, challenging the design team to creatively solve the engineering challenges unique to the site. Foundations for North Dakota’s new Four Bears Bridge had to accommodate water level fl uctuations of up to 40 feet (12m), along with extreme ice loading and be effi cient in order to be the low cost solution at the time of bidding. All three major criteria were achieved through the use of an effi cient ‘fl oating’ lost precast concrete cofferdam founded on steel pipe piles, which allowed the contractor to achieve the project schedule. The result is an award-winning bridge that is contextually sensitive to the environment. The bridge aesthetics pay tribute to the Three Affi liated Tribes, the Mandan, Arikara and Hidatsa, who reside on the Fort Berthold Indian Reservation, adjacent to the bridge site.The original Four Bears Bridge was located over the Missouri River near Elbowoods, the native grounds of the Three Affi liated Tribes. Construction of the Garrison Dam in the early 1950’s created Lake Sakakawea, a fl ood control project on the Missouri River, and resulted in the area being fl ooded. The bridge, along with many tribal members, was relocated to a site near New Town. The bridge provides the primary crossing of Lake Sakakawea and is a critically important transportation element for the residents of the Fort Berthold Indian Reservation. The relocated bridge had become functionally obsolete and not replacing it would require a detour of 170 miles (274km). The North Dakota Department of Transportation determined that it should be replaced. In order to achieve the most effective solution, the North Dakota Department of Transportation selected a design team responsible for the creation of competing steel and concrete designs that were competitively bid. The design team was led by Kadrmas Lee & Jackson, with FIGG responsible for the concrete bridge design, while Lichtenstein Consulting and Kadrmas Lee & Jackson completed the alternate steel bridge design."

Jan 1, 2007

By Gordon Chen

As part of a value engineering envisioned by East Coast Slurry, Weidlinger Associates, Inc. designed a unique elliptical slurry wall cofferdam for construction of the 65 ft. deep MWRA North Dorchester Pump Station. A conventional rectangle cofferdam with multiple levels of bracing would have been time consuming and costly and imposed a significant obstruction to the pump station construction. A circular slurry wall, while eliminating the bracings, conflicted with adjacent structures and required excessive backfilling around the final pump station structure. The ellipse shaped cofferdam fit the needs of the project well; however, it created a significant design challenge without the use of bracings. Unlike a circular cofferdam which primarily only has hoop stresses, the ellipse still has to be designed for horizontal bending moments in each panel because of the non-axial symmetric conditions. The more eccentric the cofferdam shape; the higher the horizontal bending. The challenge was to develop a three dimensional finite element model that could analyze both the hoop stresses and horizontal bending stresses above and below the bottom of excavation induced by soil and water pressure and unbalanced construction surcharge loads. This paper discusses the techniques used to model the soils and structure interactions and results of stresses on this challenging unbraced configuration.

Jan 1, 2010

By Sherrill Gardner

Vibratory drivers have been used since the 1930s to drive and extract piles. Vibratory pile drivers have the capability of significantly decreasing pile installation time, especially in granular type soils. However, they have not been widely accepted because of the uncertainty in estimating the bearing capacity of the driven pile. When driving bearing piles, the industry standard method for obtaining load carrying capacity of a pile installed with a vibratory driver is to redrive with an impact hammer. The advantage of improved productivity is lost with the redrive procedure. Currently, there is no other method to predict the capacity of these bearing piles installed with a vibratory driver. The Naval Civil Engineering Laboratory (NCEL) is making progress towards being able to estimate the bearing capacity of these piles. This paper describes field testing and corresponding analytical modeling of the vibratory driver-pile-soil system. The following sections describe the development of the numerical model and techniques for collecting field data. A discussion of the prediction of the pile driving process based on field test data is followed by suggestions as to the additional work that should be done to further verify the model to a point where it can be used with confidence.

Jan 1, 1987

By Dinesh R. Katti

Caissons which are locally known as well foundations, which may very in diameter from 30 m to more than 30 m and in majority of the cases having depth to diameter ratio between 1 to 1.5, are normally used to support piers of long span bridges or tall structures, which transmit high magnitude of axial load, horizontal thrust and moment. On the basis of depth to diameter ratio the foundation system appears to fall in the category of shallow foundations but due to deep excavation, it is observed that part of the moment acting on the caisson is shared by due the sides due to development of passive resistance. The problem is statically indeterminate and three dimensional in nature. To ascertain the various parameters needed for design, such as moment shared by base and sides, horizontal and vertical displacement and tilt, and base and side contact pressure diagrams need to be obtained from nondimensional relations of parameters with respect to D/B ratio derived from large scale model studies conducted by Katti etal at IIT, Bombay under MOT Project between 1976 and 1988 and later on at UNEECS. On the basis of above data on attempt is made to put forward guide lines for selection of parameters for design of caisson foundations / well for following cases for opening us some discussion. The cases are cohesive soil at the side and cohesive soil, or sand or soft rock or hard rock at the base.

Jan 1, 1996

By Kamil Nuzha, Jianchao Li, Bashar S. Qubain

"The Philadelphia Water Department is rehabilitating Belmont Raw Water Basin. As part of this work, a 500-ft long, temporary cofferdam was designed to retain 35 ft of combined water and soil at the western half during the reconstruction of the eastern half. A cofferdam that comprises two integral rows of sheet piles was selected to take advantage of the soil’s weight between the sheet piles for increased stability. To fine tune the design, a geotechnical investigation was carried out to verify the subsurface conditions and, in particular, the top of rock variations along the centerline of the cofferdam. A detailed finite element analysis was performed based on the subsurface findings and incorporating the construction sequence to evaluate the behavior of the cofferdam at the following stages: installation of tie rods to connect to the two rows of sheet piles; partial excavation and installation of tiebacks; complete excavation of the east basin, and demolition of the cofferdam. Inclinometers and survey markers were installed every 100 ft along the cofferdam and were monitored throughout construction. The deformation measurements were in good agreement with the finite element results.INTRODUCTIONThe Philadelphia Water Department (PWD) Belmont Raw Water Basin is located at the intersection of City Line and Belmont Avenues in Philadelphia, PA. The facility actually contains two raw water basins, east and west, separated by an earthen dividing dike. Water leakage at the bottom of the basins and through the dividing dike together with increasing demand for a larger storage capacity dictated the replacement of the wide earthen dike with new narrower concrete structure. The temporary cofferdam was designed for a two-year period to facilitate excavation support, water cutoff, removal of the existing earthen dike and replacing it with a new concrete dike. During this construction sequence, the water level in the west basin had to be maintained at or near its full capacity.Various excavation support systems were considered for this project prior to the selection of a double wall sheet pile cofferdam. Fig. 1 shows a plan view of the cofferdam and the new dividing dike. A typical cross section of the two structures is shown in Fig. 2. Double row sheet pile walls are commonly used as both temporary and permanent retaining systems in open water applications such as construction works, quaywalls, breakwaters and revetments for storing industrial waste as indicated by Ohori, et al. (1984), Ohori et al. (1988), and Khan, et al. (2001). There are many advantages to double row sheet pile systems as recognized by Ohori, et al. (1984; 1988): (1) It can be installed and removed in the presence of water easily and quickly; (2) it provides stability with small width to height ratio, utilizing the existing soils between the installed sheet pile rows; and (3) it serves well as a means for water cutoff. These advantages meet the specific project requirements."

Jan 1, 2016

By David T. Farber

"Stabilization of an existing cellular tower foundation system without dismantling the tower or compromising the existing foundation system was accomplished by installation of a jet grouted pile system. The tower was originally designed to be placed on a steep hillside and to be supported by a mat foundation founded on existing bedrock. The as-built conditions of the tower foundation system showed it to be constructed on a combination of loose fill of varying thickness and native stiff silts and gravel material. To avoid the potential of differential settlement, a jet grouted pile foundation system was installed to the top of bedrock. The jet grouted pile system was rapidly installed over a two-day period so as to not delay operational permitting of the tower.INTRODUCTIONA tri-legged lattice cellular communication tower was constructed on the side of a steep hill located in a mature hard wood forest. Access to the site as well as available work area was limited to small track type drill rigs and equipment. The original tower design required the tower to be supported by a mat foundation bearing directly on bedrock. Based on a review of the foundation construction and results of a subsurface investigation, it was discovered that the foundation was built directly over a loose fill material that varied in thickness from 0 to 4.27 meters (0 to 14-ft). Because of the uncompacted nature and varying thickness of the loose fill materials, the tower would be susceptible to differential settlement which, could lead to tower instability.The objectives of this project included the following:• stabilize the mat foundation against differential settlement without removing the existing tower structure or foundation system• rapidly complete stabilization activities to allow operational permitting of the towerSOIL CONDITIONSThe subsurface soil conditions that the tower mat foundation rested on were evaluated by installing three borings in a row from the inward slope portion of the mat foundation (B-1) to the outward slope portion of the mat foundation (B-3). Figure 1 illustrates the subsurface soil stratigraphy. The three borings encountered the following subsurface conditions:"

Jan 1, 2005

By Donald T. Robertson

This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.

By Matthew C. Janes, Mark C. Spence

"A former coal gasification site next to Rock Bay in Victoria, BC, Canada required a barrier to permit dewatering and excavation of the bay and surrounding property. The adjacent property owners had stringent requirements at the boundaries of their properties. Isherwood Geostructural Engineers designed a temporary steel sheet pile (SSP) water retention structure and excavation shoring system along the perimeter of the site. The project involved challenging geotechnical conditions in soft clay soils and a multi-faceted construction staging plan involving the diversion of two large storm water outfalls that drained into the bay. Despite a well-conceived design and construction plan, unexpected site conditions and delays led to significant changes in design and construction approach. Employment of the Observational Method and on-the-fly geotechnical investigation were instrumental in maintaining project momentum and schedule. The paper presents the geotechnical and geostructural design details and construction events as they transpired, highlighting the key issues, discussions and lessons learned.INTRODUCTIONFor over 100 years, the Rock Bay Site, in Victoria, British Columbia, Canada, had a legacy of contamination left behind from previous industrial activities. The site was the former location of a coal gasification plant that was in operation from 1862 to 1952. The site was also an infilling location for a nearby tannery and sawmill. The remediation of the Rock Bay Site involved the excavation and replacement of approximately 300,000 tonnes of contaminated soils on Transport Canada’s property. The project commenced in 2004 and has occurred over several phases on multiple properties. In the third and final phase of the project, a temporary steel sheet pile (SSP) excavation shoring system and ocean barrier wall – required to seal off the bay – was employed to enable disposal and replacement of approximately 90,000 tonnes of contaminated soils from the shoreline and base of the bay."

Jan 1, 2016

By Donald T. Robertson, Kurt Hecht, Michael K. Muchard

"This paper presents case histories of driven concrete pile damage detected with dynamic testing methods utilizing strain gages and accelerometers embedded in the pile at the prestressing yard during pile construction. Data from the embedded instrumentation is compared with data taken with external bolt on instrumentation and other test methods such as low strain testing on the same pile. In the most severe cases, the piles were extracted revealing and corroborating the embedded data collector results.INTRODUCTIONDynamic testing of driven pile foundations was originally developed in the late 1960’s and commercialized in the early 1970’s. While the methods of analyzing dynamic test data have improved with the advancement of computer technology, the test method and the sensors used to acquire the data have changed little. In 1998, under a research grant provided by the Florida Department of Transportation, (McVay et al, 2002) an Embedded Data Collector system (EDC) was developed. The collector utilizes two sensor packs, each consisting of one strain gage and one accelerometer, embedded near the pile toe and pile top. Utilizing the toe sensor pack, the system provides reliable real time pile end bearing capacity measurements. This end bearing capacity is combined with a Case Method Solution augmented with an automatic damping calculation to provide the overall pile capacity, pile skin friction capacity and pile end bearing capacity. Also, since the gages are embedded, they have the ability to track all changes from the casting yard (i.e. prestress), driving, and subsequent setup (freeze, relaxation, etc) at both the top and bottom of the pile."

Jan 1, 2017

By George Piscsalko

"Quality control of drilled shafts and ACIP piles is greatly dependent upon the practices of the site personnel. In many applications it is difficult to properly inspect the shaft prior to concreting, such as when the shaft is drilled under slurry. In other cases, such as ACIP piles, it is impossible to inspect the shaft in any manner prior to concreting. There are numerous methods currently available to assess the integrity of drilled shafts and ACIP piles. Each method has its advantages and limitations. This paper will compare the various available methods as well as introduce a new method for assessing integrity in drilled shafts and ACIP piles. This new method, known as Thermal Integrity Profiling, determines the integrity over 100% of the shaft both inside and outside the reinforcing cage by measuring the hydration temperature of the concrete along the length of the shaft. These temperature measurements can be made by either passing a thermal probe through a standard Cross Hole access tube typically 12 to 48 hours after concrete placement, or from embedding thermal wires within the shaft prior to concrete placement and monitoring them with unattended data collectors for 12 to 48 hours after concrete placement. This Thermal Integrity Profile method will be described in detail and several case histories will be presented. Additional testing methods which will be compared include low strain Pile Integrity Testing, and Cross Hole Sonic Logging. Advantages and limitations for each method will be discussed.IntroductionDrilled shafts and Augered Cast-in-Place (ACIP) piles have been increasingly used over the past several years due to several reasons including the reduced noise and vibration, speed of installation for ACIP piles, and the large axial and lateral capacities which are attainable for very large drilled shafts. ACIP piles are drilled and cast without any visual inspection. Drilled shafts can be cast in a dry hole which allows for inspection of the hole prior to casting, but the casting process is very difficult to nearly impossible to inspect with any accuracy. Drilled shafts are frequently cast under slurry as a means to stabilize the surrounding soils during the construction process. When casting a drilled shaft under slurry, it is very difficult to accurately inspect the hole prior to casting and it is equally difficult to inspect the shaft during the casting process. Many of the above mentioned processes are blind to inspection and therefore the chances increase for having defects present in the completed elements."

Jan 1, 2017

By Eric Rehwoldt, Walt Rabe, Jesús Gómez, Tim Myers

"An expansion plan for Washington Dulles International Airport is currently underway to prepare for growth at this northern Virginia facility in the future. While Dulles currently serves more than 20 million passengers a year, when the Master Plan for the Airport is fulfilled, it will be capable of handling approximately 55 million passengers a year. The current Capital Construction Program underway at Dulles will take the Airport one step closer to its full potential.As planned, work includes a new Airport Traffic Control Tower, expansion to existing concourses, a fourth runway, additional parking, and other improvements. One of the most interesting features of this project is the construction of a two-track passenger train system (Automated People Mover, or APM) linking the main terminal and concourses, which will largely replace the Mobile Lounge transportation system, thus greatly reducing surface traffic. Construction of the APM system involves deep excavations along the tunnels and at the transfer stations. This poses special challenges because the settlement-sensitive terminal, original Airport Traffic Control Tower, and concourse buildings, as well as other facilities, exist near the proposed below-ground stations. The site is also underlain by a tight grid of underground utilities that include jet fuel, gas and central communication lines, in addition to more mundane electric, sewer and water mains.One of the most interesting features of this project was the extensive and skillful utilization of micropiles for support of existing structures adjacent to the excavations. Without the use of micropiles, the cost and difficulty of the excavations would likely have been much more. Several important lessons were learned about the use of micropiles, which advance that technology.Throughout the project site, bedrock was generally encountered at 25-ft depths or more. The rock consists of micaceous and highly calcareous siltstone rock. This rock is typical of the sedimentary component of the Culpeper Basin, a Triassic Age geologic feature extending from south central Virginia to western Maryland. The siltstone beds dip gently to the west at about 10 to 20 degrees. Joint planes typically dip 60 degrees to vertical. The rock underlies a sequence of fill materials and residual soils of varying thickness."

Jan 1, 2009

By Juhyung Lee

Recently, large diameter drilled shafts are often used for foundations of large-scale marine bridges with high capacity and required to resist lateral loads. Steel casings are essential in supporting the hole-diving concrete installation of the drill shafts constructed in the sea. The casings, however, are usually not considered as the structural elements and their load bearing capacity is often overlooked in the design of drilled shafts. As the diameter of drilled shafts becomes larger, there are higher demands for more efficient and economical design of large-scaled drill shafts in the sea. Steel-concrete composite columns are popular for the superstructure of bridges, and the outer steel attached to the shaft increases the shaft resistance through confining the concrete. In this study, the lateral resistance of steel-concrete composite drilled shafts was evaluated quantitatively based on the numerical analysis. When steel casings are used as structural elements such as the composite columns. Ultimate lateral bearing capacity of composite drilled shafts with various diameters was numerically calculated through the 3D finite element analysis. For that, elasto-plastic model with the perfect plasticity is involved to capture the ultimate load. A commercial FEA program, MIDAS-GTS, is used in this study. Real field conditions of the west coast, Korea were examined to set up the ground conditions and pile lengths required for this parametric studies. Detailed characteristics of the stress and displacement distributions are evaluated for the better understanding on the mechanisms of the composite shaft behavior.

Jan 1, 2008

By Prodyot Kumar Ray, Sudip Kumar Koley, Aminul Islam, Somnath Banerjee

One of the most important topics in the construction industry is the building of railway embankments. Being such a delicate and significant structure, it is crucial to properly design the embankment and build it while adhering to all statutory criteria and design guidelines. A railway embankment's subsoil condition and fill material, groundwater table, dynamic and static loads during operation, and embankment geometry are some of its most crucial design considerations. This paper discusses the likely causes of the collapse of a railway embankment in eastern India as well as the suggested rehabilitation scheme. It was observed that an embankment collapsed in the aforementioned area during a inccesent rain. Along with the side shifting of a cantilever retaining wall that was positioned at the bottom of the embankment, the embankment next to the railroad track settled vertically. According to the available geotechnical report, the sub soil strata in half of the area adjacent to the embankment profile, where the embankment height gradually decreases from maximum height, is stiff to hard clay with an undrained cohesion value of around 50 kpa followed by dense sand, and the sub soil strata in the other half is soft clay with an undrained strength of 15 kpa. As a result, in the rainy season due to the sudden increase in the water table, the self-weight of the embankment increased and further caused the under-laying soft clay to get squeezed away and settle. Due to this squeeze/settlement effect of the soft clay layer, the retaining wall got disturbed along with the generation of an undulated embankment top profile. As a remedial measure, it is proposed to construct a contiguous bored pile wall at the toe of the embankment to stabilize the slope, and additionally, compaction grouting is recommended beneath the embankment to improve the soft clay. In order to carry out the analysis, certain commercial geotechnical software like Slide, Wallap, and Plaxis 2D are used. The factor of safety of the embankment slope considering the above restoration scheme is adequate under static and seismic conditions.

Sep 1, 2022

By Brian T. Nereson, Michael C. Penney

"This technical paper was prepared to describe the general process by which the authors designed a column-supported load transfer platform (LTP) for support of asphalt-paved runway and taxiway embankment areas over soft organic soils, the major tasks and observations made during construction of the system, and the outcome of the system design and construction. The LTP system was designed using the method described in the BSI Standards Publication Code of Practice for Strengthened/Reinforced Soils and Other Fills, BS 8006-1:2010 (BS8006), to achieve performance objectives for the project. The design also used other criteria based upon the authors’ engineering experience and understanding of the expected interaction between soils, structures and geotextiles. The design and construction process described herein resulted in a successful project. The authors identified that full-time engineering oversight during construction was of high importance and provided a high degree of value to the project. The authors’ intimate knowledge of the potentially adverse effects of variations in construction practices promoted timely identification of construction deficiencies that could have affected the reliability of the system. This resulted in corrections and modifications being made, while materials were still accessible, to protect the intended performance of the finished system.INTRODUCTIONThe site is located in Marshfield, Massachusetts. The surrounding area is flat and contains significant wetlands with a water table at or near the ground surface. Prior to the improvements described herein, the site was already developed as an existing municipal airport with an approximately 3,000 linear-feet asphalt-paved runway oriented in a northeast/southwest direction (northeast end referred to as Runway 24 and southwest end referred to as Runway 6; Fig. 1). The site is located approximately 0.5 to 1 mile (Runway 24 and Runway 6, respectively) from the Atlantic Ocean.The improvement project included total extension of approximately 550 linear feet of asphalt-paved runways and taxiways over existing wetlands that consisted of soft, organic soils with varying but significant depths (Fig. 2). An initial geotechnical assessment performed for the project identified that the subsurface conditions were not suitable to support the proposed runways and taxiways in their existing state."

Jan 1, 2016

By Adrian Mercer, Ashkan Ameri

Due to general degradation, increased traffic levels, and historical ground movement, this road and rail bridge which provides an essential link between the interior of the country and the Port of Abidjan, required significant repair and reinforcement. This included strengthening the pre-stressed concrete box girders and replacement of the existing bored pile foundations. Replacement piles had to be adjacent to, and no longer than, the existing piles, in order to not compromise the stability of the operational bridge during the works. The underlying geology, however, meant that the pile loads had to be predominantly transferred into the ground through end bearing. Rather than installing a greater number of piles or larger diameter piles, innovative thinking changed the usual mind-set of designing the piles to the prevailing ground conditions, to designing the ground conditions to suit the piles. Jet grouted columns were installed beneath the toes of the new piles to increase the bearing capacity of the ground. This significantly contributed to the sustainability of the project and reduced carbon emissions through saving concrete, steel, plus transportation and disposal of spoil.

Sep 8, 2021

By Grischa Dette, Thomas Schröder, Holger Merski

For the construction of the tunnel for the new Berlin S21 light rail line, a construction pit had to be built below the crossing B 96 federal road. For this purpose, the construction pit M’ has been built beforehand as a preliminary structure for the later S21 Berlin. A crucial element of this structure is a 2.50 m deep reinforced concrete deck slab which carries the B 96. During the later construction of the S21, it became clear that the existing preliminary structure could not be used without major modifications. Consequently, the construction pit design was gradually upgraded – still with the aim of retaining the basic concept of a trough structure with a jet-grouting cut-off. As construction progressed, for reasons of stability it became necessary to develop a fundamentally new concept with an underwater concrete base replacing the jet-grouting cutoff. This paper describes the planning and construction of a cut-and-cover structure with an underwater concrete base – a layout that brings with it the difficult task of underwater excavation and concrete placing without direct accessibility from above. Special emphasis is placed on describing the innovative approaches in connection with a remotely controlled underwater dredger from the Norwegian offshore industry for excavation works. Furthermore, the sophisticated underwater technologies for concrete placing in the confined surroundings are described.

May 1, 2022