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By Richard J. Mainiero, T S. Bajpayee

The Bureau of Mines, U.S. Department of the Interior, has developed test procedures and criteria for evaluating explosive reactivity of explosive contaminated solid waste substances generated by U.S. Army Ammunition Plants. These substances are produced as explosive-contaminated sludge from waste water treatment plants, residues from the burning of munitions and explosives on open ground, and residues from deactivation furnaces. The characterization of explosive reactivity is a prerequisite for disposal of such waste materials, which may be contaminated with primary explosives, propellants, or pyrotechnic materials. The Bureau has proposed two tests for this purpose. These tests were developed to evaluate the explosive reactivity as defined in Title 40, Code of Federal Regulations, Part 261.23(a)(6) and (7). These are Bureau of Mines Gap and Bureau of Mines Internal Ignition tests, which determine the sensitivity to shock and thermal stimuli, respectively. This paper also includes gap and internal ignition reference data for typical blasting agents, high explosives, propellants, and marginally reactive substances. These reference data were used to establish test criteria. The Bureau has evaluated over 400 samples of contaminated soil, sludge, and burning residues using these two test methods.

Jan 1, 1988

By Stuart Pether, Cedric Goode

The Mt Morgans Minesite is located 800km North East of Perth, the Capital City of Western Australia. The surrounding region has been a significant producer of gold since the turn of the century. The mine was previously host to a township of approx 40 - 50,000 people.

Jan 1, 1996

By David Lilly

The introduction of electronic caps with significantly more precise timing is forcing an examination into the practical effects of timing precision upon vibration, air blast, fragmentation and crusher productivity. These investigations have produced suggestions that techniques using multiple delays of the same period with conventional detonators might approximate electronic high precision.

Jan 1, 2006

Vibration resulting from blasting has been a source of concern from the inception of the use of explosives. As a result many investigations have been made concerning the seismic effects of blasting and at present there is available an adequate set of standards with which to judge seismically the damage capability of a blasting operation.

Jan 1, 1976

By Sandra K. Penttinen

A difficult blasting project can go very smoothly when every precaution is taken prior to and during the blasting procedures. These precautions include conducting careful preblast condition surveys of nearby structures, initiating a good public relations program prior to the beginning of the blasting, and following a good safety program during the blasting procedure.

Jan 1, 1994

By Charles A. Kliche

The Comprehensive Environmental Response, Compensation and Liability Act of 1980 (CERCLA) established a national program for responding to releases of hazardous substances into the environment. The funding mechanism for this program is the Hazardous Substance Response Trust Fund (commonly referred to as Superfund), which provides funding for the implementation of removal and remedial response actions.

Jan 1, 1997

By Jack Eloranta

This paper compares energy requirements for blasting, crushing and grinding. By tracking electrical consumption for various powder factors, a general trend has appeared. This study involves over 100 million tons of ore and powder factors ranging from .5 lbs/LT to .8 lbs/LT. Actual energy usage is compared to predicted energy based on the Bond equation.

Jan 1, 1997

By Patricia Mendoza Watson, Lundquist Robert G

The velocity with which the burden moves after blasting is of concern for safety and economic reasons. Models developed for motion velocity by various researchers were reviewed and likely model parameters were used to develop statistically significant models. Regression analysis and residual analysis were used to determine the model coefficients and the accuracy of the models.

Jan 1, 1990

By M Sampara, W Comeau

The introduction of large-diameter holes to underground mining has made possible the development of new mining methods such as the Vertical Crater Retreat (V.C.R.) method. It is not only the safest underground excavation system but also provides mass production at a lower cost than any conventional mining method (1, 2, 3, 4, 5).

Jan 1, 1981

By Ery Wardhana, Fathur Rozaq, Jeff Averett, Nella Lubis, Carl Lager, Herry Saputra, Rudolf Sitorus, Relinda Sanistrya, Hormat Sinaga, Andhiko Maharjono

Efficient drill and blast operations are crucial for achieving optimal fragmentation, productivity, safety, and operational efficiency for the mining industry. However, conventional methods face significant challenges, including manual borehole marking and retrieval by survey teams, limited real-time data monitoring, excessive borehole collar deviation affecting blast quality, suboptimal drill productivity impacting person-hours and fuel usage, subjective judgment by drill operators on voids during drilling, and limitations in explosive charging design that do not match rock hardness. Rock hardness determination using lithological data from exploration models is often inaccurate due to the interpolation effect of wide drilling distances and depths, necessitating manual field verification using drill cuttings and historical blasting results. Furthermore, using single-density bulk emulsion throughout blast holes leads to suboptimal results due to varying rock properties. This study introduces an integrated approach that combines smart drilling technology with advanced emulsion technology to enhance drilling and blasting efficiency. The method utilizes smart drilling technology with GPS for precise borehole placement, Measure While Drilling (MWD) loggers, and real-time performance monitoring. Additionally, it integrates a smart Mobile Processing Unit (MPU) featuring a digital system and an automated gassing system (AGS). This setup allows for multiple emulsion densities within a single blast hole, customized to match the hardness index parameters determined from MWD data, addressing the challenges in drilling and blasting operations. The study evaluates the effectiveness of this innovative approach through comprehensive field trials and data analysis. While maintaining the digging rate according to production targets, key metrics such as drilling productivity, drilling accuracy, fuel consumption, powder factor, drilling and blasting cost, and fragmentation size were compared between conventional and new methods. Results showed a 56% increase in drilling accuracy, a 23% increase in penetration rate, a 19.6% increase in drilling productivity, and a 29% reduction in fuel consumption. This new method decreased the powder factor by 5.2%, impacting the drill & blast cost reduction by 2.3%. Moreover, fragmentation size improved by 12.8%, demonstrating the effectiveness of rock hardness-adjustable emulsion density in achieving better blast energy placement. In conclusion, integrating smart drilling and advanced emulsion technology significantly enhances drilling and blasting efficiency. This approach offers substantial cost savings and operational improvements, providing a strong rationale for adopting this innovative method in drilling and blasting activities.

Jan 21, 2025

By Dave I. McGregor

The Multiple Raise Round Blasting Technique (MRRBT) is a safe, efficient, cost effective method of blasting thee will use existing mine personnel. The MRRBT, developed from the conventional 'drop raise method' style of blasting, can be used for most raise mining applications. Current results using MRRBT indicate no upper limit for the maximum length that a raise can be blasted.

Jan 1, 1994

By Ken Roosa

Blue Circle Atlantic of Ravena, New York, operates a four million ton per year quarry. The quarry management objective is to maximize crusher throughput tonnage while optimizing the aggregate cost to drill, blast, dig, haul, and crush a ton of rock. To meet this objective, Blue Circle,s blasting program combines, large diameter production blastholes with medium diameter satellite blastholes.

Jan 1, 1989

By Hike Humphreys, Geoff Baldwin

A project aimed at blast optimisation for large open pit coal mines is utilising blast monitoring and analysis techniques, advanced dragline monitoring equipment, and blast simulation software, to assess the major controlling factors affecting both blast performance and subsequent dragline productivity. This has involved collaborative work between the explosives supplier, mine operator, monitoring equipment manufacturer, and a mining research organisation.

Jan 1, 1994

By Paul L. Matrin

This paper will discuss the recent and on-going drill and blast optimization measures at the Sparkhule Limestone Quarry, which have resulted in a 44% reduction of drill and blast unit costs per ton of broken limestone. This amounts to approximately $240,000 of drill and blast saving per year at current annual production rates of about 2.5 million tons (2.3 million tonnes) total material shot. The reduction of drill and blast costs were accomplished by a detailed and controlled in-the-mine drill/blast experimentation and cost evaluation using 8 different blast pattern designs and shots totaling approximately 267,000 tons (242,200 tonnes) of shot and mucked material. A careful review of the geology of the deposit was performed to determine the different rock classification/strengths/structural properties and to adjust blast designs to optimize fragmentation for the different rock types. Equipment loading productivity and crusher throughput performance were monitored as part of the evaluation process to assure that an optimal fragmentation of broken rock was achieved with the new blast designs. The study included the review of bulk explosive and accessory selection criteria (ammonia nitrate/fuel oil mix - ANFO, mini prills (high density ANFO), sensitized and un-sensitized emulsions at a 30% emulsion/70% ANFO blend), blast pattern design, charge diameter and the cost of drilling. Laser profiling technology was used to assure proper bench heights, stemming and sub-drill footage and front row burdens. High speed photography, video and still photos were taken of the different designed shots to assist in the evaluation of the performance of each blast. Powder density checks, size distribution, back break, detonation velocity and pressure measurements were taken. Different borehole diameters were used for the drill optimization study and drilling cost and productivities determined. A detailed cost comparison between in-house blasting and complete shot service was prepared to evaluate if shot service is a cost effective alternative to current in-house loading and blasting including a review of the new and pending United States Bureau of Alcohol, Tobacco and Fire Arms (ATF) regulations and associated owner costs/risks and potential benefit of shot service.

Jan 1, 2004

By Richard Mainiero, James H. Rowland III

For many years there have been small scale tests available for evaluating the toxic fumes production by capsensitive explosives (DOT Class 1. l), but these could not be used with blasting agents due to the large charge sizes and heavy confinement required for proper detonation. Considering the extensive use of blasting agents in construction and mining, there is a need to determine the quantities of toxic ti,tmes generated by blasting agents. At the International Society of Explosive Engineers Twenty Third Annual Conference on Explosives and Blasting Technique in 1997, the authors reported on a facility for detonating large (4.54 kg), confined blasting agent charges in a controlled volume that had been constructed at the National Institute for Occupational Safety and Health’s Pittsburgh Research Lab’s Experimental Mine. Since 1997, this facility has been used to collect data on toxic fumes produced by the detonation of various ammonium nitrate/fuel oil (ANFO) mixtures and several cap-sensitive explosives. ANFO composition ranging from 1 to 10 percent (pet) tieI oil have been studied. As expected from previous studies, with an increase in fuel oil content the carbon monoxide production increases, while nitric oxide and nitrogen dioxide production decrease. The detonation velocity varies from 3,000 to 4,000 m/set for the 1 to 10 pet range of fuel oil content, suggesting that ANFO mixes with improper fuel oil content may appear to detonate properly, while their fume production differs significantly from optimum. The study also considers such factors as degree of confinement, water contamination, and aluminum content on blasting agent fume production. Results indicate that water contamination of the ANFO has little effect on carbon monoxide production, but causes significant increase in nitric oxide and nitrogen dioxide production. Decreasing confinement from Schedule 80 steel pipe to 0.4~mm thick sheet metal also has little effect on carbon monoxide production, but significantly increases nitric oxide and nitrogen dioxide production. Adding 5 and 10 pet aluminum to the ANFO had no clear effect on carbon monoxide, nitric oxide, or nitrogen dioxide production.

Jan 1, 2000

By R M. Bhatawdekar, A I. Theresraj, H S. Venkatesh

Wadi Limestone Quarry is one of the largest captive mines of Associated Cement Companies Ltd, India. The mine management wanted to extend the excavation as close to the plant as possible for maximum exploitation of the deposit. The National Institute of Rock Mechanics and the management of Wadi Limestone Quarry carried out comprehensive investigations to evolve a methodology to control vibration and flyrock within safe limits.

Jan 1, 1999

By Dale S. Preece, Steven Knudsen

A discrete element computer program, DMC (Distinct Motion Code) was developed to simulate blast-induced rock motion. To simplify the complex task of entering material and explosive design parameters as well as bench configuration, a full-featured graphical interface has been developed. DMC is currently executed on both Sun SPARCstation 2 and Sun SPARCstation 10 platforms and routinely used to model bench and crater blasting problems.

Jan 1, 1994

By Sheila Luchansky, F M. Babcock, Daniel M. Sanders

A cooperative effort between a blasting vibration consultant, a blasting contractor, and personnel from the City of Las Vegas has dramatically reduced complaints from residential areas near developmental blasting projects. The principal methods used involved the preparation of an informative video recording which presents various aspects of the blasting operations, the design of a distinctive flyer which is attached to residential doors, and pre-blast meetings for information dissemination.

Jan 1, 1993

By Calvin J. Konya

Precision Blasting has designed easy to use, yet, highly powerful databases for storage and retrieval of blasting data. Three different Databases are available for blasting data management. The Vibration Data Management is a complete vibration record keeping system. The Blasting Data Management will record the information from the blasting report as well as the vibration data. The Explosives Inventory Control makes the control of explosives and initiators quick and easy.

Jan 1, 1991

By Francis O. Otuonye

An application of a time series and systems analysis modeling technique to blast vibration data is discussed. The vibration data was taken from a rock support structure and the surrounding rock mass at distances close (less than 15 feet) to a blast. The analysis technique provides quantitative information on the frequencies of ground motion as well as the frequencies and damping ratios of a near-field support structure.

Jan 1, 1994