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By Dale Preece, Stephen Chung

Development of DMCBLAST-3D is continuing and now includes the capability to simulate the detonation of multiple blastholes in multiple rows that make up a conventional bench blast, either in a rock quarry or a surface coal mine. DMCBLAST-3D is a three-dimensional extension of the proven twodimensional rock blast modeling code, DMCBLAST. DMCBLAST has been under development since 1987 and has successfully predicted the physics, mechanisms and results of a number of different types of rock blasting including, coal mine bench blasting, mineral mine choke blasting and underground stope blasting. Substantial effort has gone into the qualification and verification of DMCBLAST by comparing computer code predictions with real blasts in the field. Comparison with field data has also provided significant guidance to the development of the code.

Jan 1, 2002

By John W. Kopp, David E. Siskind

Over 4 billion pounds of commercial explosives are used by the U.S. mining industry every year with an excellent and improving safety record. However, accidents involving explosives are seldom minor. They produce a disproportionate amount of fatalities compared to other mining activities, as reflected in the relatively high severity rates. The U.S. Bureau of Mines (USBM) has been analyzing blasting accident data obtained from the Mine Safety and Health Administration (MSHA) to determine the most frequent causes of mine blasting accidents, examining trends in these accidents, and identifying areas of needed research. This paper is an update of three previous blasting accident studies conducted on 4-year intervals by the USBM and published in 1983, 1987, and 1991, and is based on a total of 869 blasting accidents.

Jan 1, 1995

By G Dean Barrett

Just one year ago at the 1986 Annual Meeting of the Society of Explosives Engineers, Dr. Calvin J. Konya presented a paper entitled "Presplitting Granite Using Pyrodex, A Propellant.'' Since that time more evidence has been developed to support the concept that "...gas energy can be the principal splitting force and that the stress wave or shock wave is not necessary to cause the presplitting action to occur." Work done in Vermont and Georgia is presented, and the ability to split granite without causing radial cracking of the bore holes is demonstrated.

Jan 1, 1987

By Young-Dong Cho, Han-uk Lim, Bok-Ki Park, Sang-Eun Lee

Many methods and techniques have been developed to reduce ground vibrations. Some of them are an adoption of electric millisecond detonators with a sequential blasting machine and an improvement of initiating system with an adequate number of delay intevals.

Jan 1, 1995

By E Castelli, M Fomaro, R Mancini, M Cardu

The economic return of rock blasting is not provided by brute volume of broken rock, rather by the amount of marketable product. That is the case of the porphyry quarries of Trento district, whose output is mainly absorbed by road paving and building facing elements production.

Jan 1, 1995

By Byron Groen, Corry Goumans

Description of Project: Project location is at WAC Bennett Dam in Hudson’s Hope, British Columbia, Canada.

Jan 1, 2014

By Thomas Palangio, Lyall Workman, Jack Eloranta, Tom C. Palangio

The fragmentation distribution of the blasted ore is an important descriptor of blasting results. Traditionally it has been hard to measure quantitatively. Developments in image analysis over several years makes it more feasible to measure fragmentation before crushing on a continuous basis. Post crushing, mill feed distributions can also be measured.

Jan 1, 2007

By Dale S. Preece, Lee M. Taylor

Computer simulation of the physics involved in conventional rock blasting can be split into two phases; transient stress wave propagation and rock motion. Because the two phases involve totally different mechanisms and time scales, they must be numerically modeled with two different computer programs. The first phase is usually modeled with a finite element or finite difference code which treats the rock as a continuum and simulates the transient stress wave and subsequent fragmentation of the rock. The second phase is usually modeled with a distinct element technique where the rock mass after fragmentation is no longer treated as a continuum but as a finite number of distinct particles that interact with each other through collision mechanics.

Jan 1, 1989

By Dennis Alan Clark

An increase in construction and quarry operations has necessitated blasting activities in areas once considered rural and in the close proximity of transmission pipelines. A method to determine the maximum allowable bending stress by the formulas outlined by the Battelle Memorial Institute report of October, 1962, and the assumed stress comparison with actual measured data is presented. A direct relationship between pipe stress and ground particle velocity is shown, and a method to predict stress by relating stress to charge weight and distance from the shot point is discussed.

Jan 1, 1976

By Michael S. Wieland

Delay detonators that are damaged by cross-hole wave interactions degrade blasting work and raise the risk of incidents. Damaged detonators impose risk, because they can retain sensitive explosives that respond to stray energy during recovery, inspection or disposal. Laboratory techniques were developed to rank the ruggedness of delay detonators under replicated field-shooting conditions. The hazards are tremendously magnified if trial detonators are installed directly in secondary explosives to rank initiation strength. Therefore indirect ranking techniques were sought that mitigate the risks without compromising the worthiness of the method. Four types of hardware fixtures, referred to as simulators, were developed to yield distinct forms of transient compression. The shock and rift versions generate compression pulses representative of in situ waveform components. The waiting time, until the trial detonator functions, duplicates typical delay periods. The trial detonator is mounted within water, which has a density and inertial resistance comparable to most blasting explosives. The work output from the trial detonator explosion is registered as fixture wall-expansion. This work output determines malfunction results, regardless of which type of simulator is used.

Jan 1, 1997

By Don Houston

Vertical crater retreat mining (VCR) requires initiation methods that minimize debris in the borehole. The use of detonating cord and shock tube detonators eliminates debris that could interfere with subsequent loading operations and avoids the cost of using drilling equipment to clear the debris. The explosive must not be sensitive to the strength of detonating cord used, otherwise timing will be affected. “Slicing and Dicing” of product before “Air mailing” down boreholes may facilitate loading, especially in wet holes, and can result in product surrounding the detonating cord. Cord sensitivity testing confirmed that having the detonating cord surrounded by product significantly increases the likelihood of an energetic reaction. Careful formulation and testing, based on a thorough knowledge of the application and the role of ingredients in affecting performance, ensures reliable initiation and avoids cord sensitivity. The use of certain metallic nitrate salts, even in relatively small amounts, was found to significantly increase the cord sensitivity of watergel formulations. Evidence of increasing cord sensitivity includes increasing amounts of damage to product and packaging, to ejection of product from the test pipe, then cracking of the pipe, followed by deflagration then detonation of the product. Predictably, the likelihood of an energetic reaction increases with product temperature, cord strength, and borehole diameter, while it is inversely related to product density.

Jan 1, 2002

By B R. Spencer

Using bulk repumpable water gel explosives in underwater shooting results in even more benefits to the user than a "dryland" customer. It is nearly impossible to reshoot underwater, so a bad shot causes tremendous problems. The huge expense of operating drill boats, dredging buckets and clamshells makes shot loading, hookup and digging cycle times critically important.

Jan 1, 1990

By Virgil J. Stachura, Calvin L. Cumerlato

The Bureau of Mines conducted a series of tests to develop a blasting method that would reduce overbreak and rockfall hazards at a limestone quarry in northeastern Wisconsin. Reductions in overbreak were achieved by shortening the main explosive column and reducing the explosive load in shortened stemming zones in shotholes which were to form the highwalls. Two blasthole diameters, 3 and 4 inches, were used with 7 by 7 foot and 9 by 12 foot burdens and spacings respectively. ANFO, Comsol 300, or PowerAN were used in the body of the shots and Gelmax or 40 pct extra dynamite cartridges were used in the reduced load zones. Smoother highwalls were visually apparent, however further analysis by seismic refraction techniques were performed as an aid to studying overbreak within the rock mass.

Jan 1, 1989

By B. A. Cheeseman, R. Skaggs, C. F. Yen, S. Wolf

Shallow buried explosives pose a significant threat to lightweight vehicles and their onboard personnel. To date, designers of lightweight vehicles are limited in their knowledge of what occurs during the blast. The high intensity, short term loading imparted by the explosion is enormously complex and can be significantly affected by a number of parameters including the size, shape, type, detonation point and depth of burial (DOB) of the explosive and the type, density and water content of the soil. Recent advancements in numerical simulations have enabled the complex blast event to be accurately modeled by coupling Eulerian and Lagrangian analyses: the former is well suited to modeling the blast and while the latter, the structural response. Further validation of the modeling technique is considered in the current paper, which details simulations performed utilizing the coupled Eulerian-Lagrangian analysis to the study the blast output of explosives buried in saturated sand. These experiments varied explosive charge size, its depth of burial, the target stand-off (SO) distance and target plate dimension. The investigation concludes with a discussion of the accuracy of the numerical simulations when compared with the experimental observations.

Jan 1, 2005

By D O. Tan Sky

This paper will describe the mechanisms involved in delay blasting and how they are applied with the use of D.S.B. It will examine the control of potential damage resulting from detonations, and show how good fragmentation and efficient recovery of this material blasted can be achieved.

Jan 1, 1980

By Zuhair Ibrahim, Dan Tillema, Ali Reza

This paper details the investigation of a fatal explosion that occurred on April 8, 2011 at a magazine used to store fireworks in Waikele, HI. The fireworks had been confiscated by the Bureau of Immigrations and Customs Enforcement after they were informed that a container shipped to the United States contained illegal fireworks. Four groups of cardboard cartons that were marked as 1.4G (consumer fireworks) were determined to be consistent with the more explosive 1.3G type, commercial display fireworks. The subcontractor retained to destroy these fireworks stored the shipment in the subject magazine and was in the process of disassembling them on the day the explosion occurred.

Jan 1, 2014

By Thomas H. Kleine, Alan R. Cameron, William W. Forsyth

In general the software required by a blast designer includes tools that graphically present blast designs (surface & underground), can analyze a design or predict its result, and can assess blasting results. As computers develop and computer literacy continues to rise the development of and use of such tools will spread.

Jan 1, 1995

By Shawn Kirkpatrick, Yang Ruilin, Tamara Whitaker

In order to manage blast vibration in soft ground containing large diameter holes and large charge weights, a number of issues must be considered. This paper describes techniques to control and reduce near-field blast vibrations absorbed by highwalls in soft ground. Sympathetic detonations need to be controlled. Sympathetic detonations can cause excessive vibration due to an unknown number of charge weights firing out of sequence. The excessive vibration can cause damage to the ground. Sympathetic detonations can be controlled through proper design of blast patterns and, in some cases, through the use of specialized electronic detonators.

Jan 1, 2009

By U Nyberg

Peak particle velocity (PPV) and distance measurements from a single-charge blast test conducted by Swedish researchers in iron ore at the Kiruna Mine in northern Sweden are presented. They are used along with theoretical PPVs calculated using an equation based on hydrodynamics to determine a damage distance range caused by a single charge. This equation, which relates PPV to explosive properties, charge geometry, and distance from a charge, was then applied to a charge of different geometry that was used in drift rounds. A comparison between calculated and measured PPVs suggests that the stoping holes likely damage the easer hole locations, and the easer holes produce damage to the perimeter hole locations. The practical effect is that typical damage limit predictions based on measurements conducted in fresh or undamaged rock are conservative. This suggests that even when perimeter control is not exercised in drifting (i.e., the perimeter holes are fully loaded), the resulting damage may be less than normally expected due to the wave damping effect of the pre-damaged rock. Due to the damping effect, poor perimeter blasting practices are somewhat self correcting. However, it must be strongly emphasized that well-engineered blast designs with perimeter control are highly beneficial in relation to both economic and safety aspects.

Jan 1, 2011

By Alan Minchinton, Ian Kirby, Jim Chan

It has long been known that successful blasting in soft and hard rock can require the use of different explosives. While choosing an explosive of the right energy density is important, the dynamics associated with non-ideal detonation behaviour play an equally major role. Tuning the energy release rate of an explosive to optimise its blast efficiency can be likened to tuning an internal combustion engine to improve its performance.

Jan 1, 2014