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By Cotton P. L

Although the terms "pipe" and "tube" are normally considered synonymous, a distinction is often drawn, the former term being applied to the hot finished product and the latter to cold finished material. It is, considered that the title of this paper includes hot finished seamless, and continuous-weld pipe, cold drawn seamless tubing, and electrically welded tubing.The continuous-weld process will be reviewed first, passing to the various methods of seamless manufacturing, which, in addition to meeting the demand for hot finished seamless pipe, also supply the raw material for cold drawn tubing, the manufacture of which will then be described. Finally the electric resistance-weld process will be Considered, and the paper will conclude with a brief review of the processes described and trends in present-day manufacture.CONTINUOUS-WELD PIPEThe raw material for this process is delivered in the form of coiled, hot finished, strip steel, generally referred to as "skelp". The end of one coil is electrically buttwelded to that of'the next, so forming an unbroken strip. This continuous ribbon of 'steel is fed into a skelp heating furnace, and brought to the correct temperature for the forming and welding operations which follow. This temperature is usually about 1,350°C.The heated skelp issues from the furnace into 'a multistand mill, in which the first pair of rolls is designed to form the skelp into tubular shape, the edges being in close proximity to, but not touching each' other. These edges...

Jan 1, 1951

A system for rapid on-line determination of weight percentage coal in slurry and weight percentage ash in coal has been developed at the Julius Kruttschnitt Mineral Research Centre, University of Queensland. The gauging system is suitable for use with coal flotation slurries or slurries having a maximum particle size of about 1 millimeter. The system is based upon measurement of gamma ray transmission; radioisotope sources emitting photons of two widely different energies are employed. The inaccuracies of measurement that would normally result from variable amounts of air entrained in the slurry are substantially reduced by pressurising the slurry to approximately 2MPa (300 psi) using a Mono pump. The equipment can be used to make measurements on more than one slurry stream by pumping streams sequent- ially. The system is being tested at the Peak Downs Mine of the Utah Development Company in Central Queensland. This paper describes the theoretical principles of the gauge design, the experience gained to date in the commissioning of the equipment, including the installation of a PDP 11/03 computer, and the progress made in developing satisfactory interpretations of the gauge count-rate output.

Jan 1, 1978

This paper deals with innovative techniques that have enabled personal computers to be used on the mine site to define, develop and manage an ore body resource, while being aware of the consequences to the environment. The same set of personal computer tools that are used for resource estimation, once the province of expensive workstations, can also be used by geologists, mining engineers, surveyors and environmentalists, in managing the whole mining process, including production, grade control, monthly reconciliation and stockpile management through to tailings the management, mine rehabilitation and the due diligence process of mine closure.

Jan 1, 1996

By Corrans I. J

A wide variety of copper-bearing gold ores exist throughout the world which have yet to be processed economically for gold recovery. The copper minerals present in these ores can be many and varied and usually result in high cyanide consumptions and problematical levels of copper in leach solutions. The copper content is often assessed as being of nuisance value as the ores are generally of the grade or type which can support neither a copper project nor a straight gold project, due to the interference of copper. Many of these problematical gold-copper ores could possibly be processed economically for gold recovery using a novel ammoniacal cyanide leaching system which utilises a copper-ammonia-cyanide complex as an effective lixiviant for gold, yet limits copper dissolution and conserves cyanide. Results from recent testing have promoted a re-evaluation of the economics of treating some gold-copper ores. This paper describes the novel leaching process and discusses the conditions employed to treat a variety of gold-copper ores.

Jan 1, 1992

By Pratt V, Davis K

Challenges facing middle management in the 1980's and beyond are not confined to business matters such as industrial relations, government and legal constraints, corporate takeovers, and commodity marketing. More particularly they deal with people issues and the interrelationship of corporate/ family relationships. There is a need for corporations to acknowledge the growing conflict between corporate/family roles being brought about by such matters as equal opportunity, double professional marriage partnerships, personal mobility and the increasing stress faced by managers as a result of current demands and expectations being placed on them. While the main responsibility for managing professional life as well as the relationship between professional and private life rests with the individual executive, corporations nevertheless have a major responsibility to assist these executives in this management process. Corporations in Australia are taking steps to address this situation but much more needs to be done. This was highlighted in the March 1985 "Middle Management" course with its associated Spouses Programme presented jointly by Australian Mineral Foundation and The Australian Administrative Staff College. Effective communication is at the heart of the matter but no amount of training on this subject will bear fruit unless there is an associated commitment by executives to improve the effectiveness of their communi- cation process both in their corporate and family roles.

Jan 1, 1986

By Bratt G. C, Horsham T. R, Langlois D. R

Mercury is precipitated from weakly acidic sulphuric acid plant waste liquor at the Risdon Works of the Electrolytic Zinc Company of Australasia Limited. Factors determining the choice of process and reagent, as well as details of process development including scale- up, and the time scale of implementation are outlined. The plant is designed for a maximum flow of 120 m3/h.of liquor containing mercury and saturated with sulphur dioxide. Mercury is precipitated by fluidised beds of aluminium pellets contained in lead columns. Liquor is then clarified with plate and frame presses. Experimental work on the mercury precip- itation reaction was conducted in three phases involving a scale-up of 100 times in equipment size. Extensive pilot filtration work was carried out on a 1 m2 press. Scale-up of 120 times was required for specification of plant filters. The basis of scale-up is outlined.

Jan 1, 1977

Attempt has been made to determine the nature of charge on activated carbon surface by studying the electro-kinetic properties of the carbon in the presence of cations, anions and aurocyanide solutions. The zeta-potential measurements were made in the presence of individual ions and also in combinations. The cations and anions chosen were those commonly associated with gold bearing ores in Kalgoorlie area. It was found that the iso-electric point of Norit Carbon was at pH 4.45; below this pH the charge was positive, while above, it was negative. In the absence of gold cyanide solutions and in the presence of individual cations the i.e.p. shifted to the alkaline range (pH 7.2-8.5) while in the presence of anions the i.e.p. was shifted to less than pH 3.5. In the presence of aurocyanide solutions, the iso-electric point was still in the acid region irrespective of whether anions or cations were present. The probable mechanism for such a behaviour has been attempted after measuring the specific conductivities of solutions before and after gold adsorption, by studies using the electron- probe-mirco-analyser, and S.E.M. on the carbon surface.

Jan 1, 1982

By Jena, Anand S, Das R. P

Leaching studies were carried out on Indian Ocean manganese nodules using sulphuric acid as the lixiviant. By leaching the nodules with 8 per cent sulphuric acid for 12h at 100°C, copper and nickel could be completely extracted along with 50 per cent cobalt and 6.2 per cent manganese.94.2 per cent of the iron was also dissolved. To increase manganese and cobalt extraction, charcoal was used as a reductant. The role of charcoal was to reduce the manganese dioxide and render it soluble as manganese sulphate as well as to facilitate solution of the cobalt minerals associated with the manganese dioxide. Various leaching parameters were studied including acid concentration, amount of reductant, leach time, pulp density and leach temperature. It was found that by leaching the nodules with 10 per cent sulphuric acid at 100°C for 4h using 5 wt/wt per cent charcoal (0.05g of charcoal per g of nodule) almost complete extraction of copper, nickel, cobalt and manganese could be achieved. However, under these conditions all the iron present in the nodules was also leached.

Jan 1, 1989

The problem of instantaneous outbursts remains unsolved after over a century of events and the investigation of the mechanism of the phenomenon and means of treating it. Outbursts have occurred of up to 5,000 tonnes with perhaps up to 500,000 m3 of accompanying gas, either methane (CH4) or carbon dioxide (C02) or mixtures. The low density of CH4 and the high density of CO2 give particular problems. Australia with both gases has experienced outbursts for 85 years with fatalities as recent as 1978. The Bulli Seam of the Illawarra area of the Sydney Basin is affected and outbursts with both CH4 and CO2 occur. The Northern and Central Bowen Basin also experiences outbursts with both gases. Proneness of affected mines is related to the high rank of the'coal and the proneness of the seams-is localised according to depth, gassiness, structure and development geometry. Proneness may be reduced by appropriate choice of mining methods. In addition to outbursting mines other mines have symptomatic phenomena. Traditional preventive methods have been used and control by induce- ment has been practised. A method of local prediction for widespread use has not been achieved although locally successful prediction 1Superintendent Rock Mechanics and Strata Control, The Broken Hill Proprietary Company Limited, Steel Division Collieries, Wollongong, N_RW

Jan 1, 1980

By A Weeks an, R Bertinshaw, S Khosrowshahi

Good mining is central to any approach to value tracking. Good mining occurs where the ore is correctly delineated, measured and fed to the mill. This process is usually referred to as grade control, ore control or quality control. There are now ways to measure the efficiency of this process, such as by using conditional simulation, and a brief synopsis is presented. Resource estimation is the foundation of ore reserve estimation, which should enable useful prediction of the expected metal to be recovered from mining and milling. Significant improvements have resulted from applying new techniques such as the Chain of Mining (CoM) method, which models the mining process. Again, a brief synopsis is presented. Tracking value from the mine through the mill implies a linear sequence of processes that can be modelled. Reality is more complex and there are error components, feedback loops and breaks in the Chain of Value. Modelling the total production process in a number of operations is considered, including the various impacts on producing reconciliations. Procedures are also discussed for handling a number of difficult issues such as: different data supports, stockpiling strategies, blending from multiple ore sources, blast movement and underground ore extraction.

Jan 1, 2002

By McNabb KE, Ward B, Dyer G

Roof conditions at Southern Colliery, the second longwall mine to be established at German Creek, were found to be much stronger and more massive than at the earlier longwall mine on the lease. Investigations were made to ascertain the level of face support required for longwall extraction under the changed geological conditions. Geotechnical information was provided from drillholes and highwall exposures. Downhole geophysical logs, notably the sonic velocity log, were used to obtain a distribution of the major lithological units over the mine area. A representative type section of the strata and geomechanical properties was compiled to form the basis for numerical modelling. Two-dimensional finite element methods were used to predict strata movements and chock loads under cantilevered roof conditions. The model incorporated a 6.3 in thick roof beam either bonded or detached, with either a 2 in or 5 in overhang. The solid rib, immediate roof, chock support and goaf were modelled as distinct parts, in addition a front abutment stress profile, derived from three-dimensional displacement-discontinuity analysis, was superimposed on the model.

Jan 1, 1992

Most text books on rock blasting claim that the relationship between burden and borehole diameter is linear. The statistical calculation presented here with real values from one hundred open pit and underground mines indicates that the relationship is exponential. For underground mines the burdens are consistently lower than those for open pit mines because of higher ore densities, greater confinement in blasting, and finally greater demand for well fragmented rock. The results shown in this paper are recommended to be considered in basic teaching of rock blasting technique. The formulas can be used for a first rough estimation of practical burden and spacing. The formulas do not however give any information about the fragmentation. For that purpose it is necessary to use other formulas not described in this paper.

Jan 1, 1990

By Ward C. W

Conventional polygonal and block modelling techniques inadequately represent the grade-thickness distribution of some narrow shear and stratabound gold deposits. The polygonal influence of high-grade drill intercepts can result in overestimates of resource tonnages at high-grade cut-offs. Although block modelling methods provide grade smoothing and a better representation of structural continuity, the technique can lack precise definition of ore width. An alternative method known as Spatial Object Modelling (SOM) has been developed on MineMap software to overcome some of these modelling issues. This method does not rely on a uniform cell size and allows grade smoothing between resource intercepts in three-dimensional space. The SOM technique creates grade-thickness bars on regular, user-defined spacings which allow easy visual comparison of raw intercept data to the interpolated model. Model cell values are readily transformed into isopachs, isopleths and resource perimeters for reporting and mine planning purposes.

Jan 1, 1997

Alluvial gold exploration is aimed at recognizing areas of anomalous gold content as evidenced by the nature of the drainage system, its age, geomorphic history and other features of the geological environment including the provenances. Subsequent studies to quantify the findings are governed by the need for accurate data based upon precise measurements. Computerization allows the use of more complicated mathematical procedures than are feasible manually, thus promoting the development of more advanced technological aids. Data banks provide the means of storing vast quantities of information for instant recall.Sample representivity is a major problem and a clear understanding of both sampling and analytical requirements is essential for dealing with problems arising from variations in sample size and particle size distribution. Field samples must always be large enough to ensure adequate representivity or the sampling has failed in its purpose.

Jan 1, 1984

The operation of quarries for the production of crushed stone and aggregates, depends heavily on rock blasting efficiency, which usually represents a major share of total production costs. After investigating the causes of this situation, a series of technical aspects have been detected, and they are described for the purpose of contributing to the minimization of costs, which also reduces the effects of blasting on the environment. Utilization of empirical design methods, of inadequate explosive types, and of erroneous drilling pauems with respect to rock properties, are the main factors to be corrected, as a consequence of poor engineering criteria, with scarce use of computational methods and field instrumentation. Several concepts of blasting optimization are pointed out, and their application to industrial operations in a Portuguese limestone quarry indicated clear trends for the reduction of production costs, as well as some of the deleterious consequences of blasting on the environment.

Jan 1, 1990

Blasting, particularly bench blasting, uses finite length cylinders of explosive close to two free faces. The rock to be blasted is usually intersected by a complex 3-D system of joints. To fully simulate a blast, a 3-D dynamic model is required. It is shown that the static stress distribution around a long cylinder can be reproduced by superposing the static stress distribution of a suitable chain of spheres. Thus, the dynamic results for individual spheres given by Favreau (1969) can now be substituted for the static results to give a dynamic model of the stress distribution around a long cylinder. Comparison of measured and computed waveforms show that the measured waveforms are much more attenuated and dispersed than expected. The consequences for explosive evaluation and design are Discussed.

Jan 1, 1990

Mineral resource and ore reserve classification defines the risk associated with quoted resource tonnes and grades, allowing the interested party to make a judgement as to the `worth' of the resource statement. The JORC Code and Guidelines (1992) are now well entrenched as the foundation upon which gold and base metal deposits in particular are publicly reported. There are three categories of resource, namely Measured, Indicated or Inferred reflecting decreasing levels of confidence. The ore reserve, that is the economically mineable part of the resource, is classified as Proven or Probable and can only be drawn from the Measured and Indicated resource categories. As summarised by Stephenson (1995), resource/reserve classification has been an issue ever since the earliest days of mining in Australasia where, like elsewhere in the world, the industry, for a long time, lacked firm reporting guidelines. Those currently adopted in Australasia as the minimum standards for companies reporting to the Australian Stock Exchange (ASX) have been developed and revised since 1972 by The Australasian Institute of Mining and Metallurgy (The AusIMM), the Australian Institute of Geoscientists (AIG) and Australian Mining Industry Council (AMIC). Debate is now underway in terms of adopting an international code. The Code specifically does not attempt to regulate either the classification technique nor the method of estimation of the resource/ore reserve, but rather places the responsibility for this task on a `Competent Person' whose experience will decide the appropriate approach for a given commodity/orebody. The Competent Person must be a Corporate member of either The AusIMM or AIG with five years experience `relevant to the style of mineralisation' under consideration.

Jan 1, 1996

Magnetic separation using particle rotation in a continuously rotating magnetic field offers very low to insignificant non-magnetic particle entrapment, and precise magnetic fractions. The precision of rotating magnetic field separations makes the method ideal for dry laboratory magnetic analysis work, where conventional laboratory magnetic separators can give misleading or uncertain data. The very low entrapment characteristics make the method ideal for entrapment-critical separations within the diamond exploration industry or in gold recovery. A single wet rotating magnetic field (RMF) unit is able to achieve a cleaner separation (at similar or better recovery rates) than a three-stage separation using conventional wet drum separators. The RMF separator is able to work effectively at particle sizes below 50 ¦m, and RMF separation could, at least in theory, be used down to single domain particle sizes. Rotating magnetic field (RMF) separation is carried out by magnetically spinning the particles at frequencies up to 300 Hz. The particle rotation itself may be used to roll the particles out of the separator. At angular velocities of 100 Hz, magnetic flocs are unable to form, and any entrapped particles are energetically expelled. In an RMF separator, the outer drum can be stationary while the inner magnet rotor rotates, allowing, for example, the injection of cleaning water underneath the separating magnetics to help remove small suspended non-magnetic particles.

Jan 1, 2000

By J Bower

The JORC Code does not specify a definition for ælevel of confidenceÆ. The common approach in the mining industry is to use a certain drill spacing or number of data samples to classify resources by the confidence categories. Another approach includes application of the quantitative geostatistical criteria for non-subjective and consistent definition of the resource categories. This approach, which has become increasingly popular in the mining industry, provides a quantitative measure of the resource estimation uncertainty. In this study, uncertainties associated with the different drilling grids at the Weipa bauxite deposit (Queensland, Australia) have been modelled using conditional simulation methodology. Criteria used at Weipa for defining resource categories are as follows: mineralisation can be classified as a Measured Resource if tonnage and grade of its volume representing three months of production can be estimated with a precision error not exceeding ¦10 per cent (at 95 per cent probability, ie two standard deviations); and mineralisation can be classified as an Indicated Resource if grade and tonnage of its volume representing annual production can be estimated with a precision error not exceeding ¦10 per cent (at 95 per cent probability). Several different grids have been created by subsampling the drill hole database. The studied variables include Al2O3, SiO2, thickness of the bauxite seam and location of the footwall contact. The variables have been modelled by sequential Gaussian simulation. Based on this study the following drill spacings have been recommended: Measured Resources û 150 m by 150 m, Indicated Resources û 300 m by 300 m.

Jan 1, 2009

Computers and other microprocessor technology lead the world of technological change. Nevertheless, the real advances in the world at large are not necessarily in the computer industry, but in the industries whose economics benefit most by the advances that this computer revolution makes possible. The minerals industry has always been in the forefront of this advance. Technological change in the era preceding the industrial revolution, and the mining industry's part in it, provides an instructive lesson for what is happening today. Strong parallels can be drawn for predicting future advances. With each technological advance allowing more efficient production comes a re-alignment of economics - absolute and relative changes to prices, to quantities demanded, and to other market characteristics. This re-alignment applies not only to the mineral industry, but also to the world at large. Adaptability, rather than technical advancement per se is the key to survival and growth in a changing world. 'Adaptability' as a concept is easy to support. As an operational philosophy it is not so easy to implement. As a goal for planning, it is much harder to quantify. A fixed scenario of a future world may provide helpful guidelines, but a scenario that demands adaptability to an uncertain future world is much less definite. Of course, everyone else in the world is also uncertain about the future, and they are making their plans using different assumptions. This virtually guarantees that our future will turn out different to our expectations. This is in part what Hayek (1945) calls the 'knowledge' problem. Until now, most of the planning and technical research undertaken in the world has ignored this problem. This ignorance is a luxury that we can no longer afford. The paper looks at the history of technological change and highlights the characteristics of successful technological revolutions. 'Adaptability' to unforeseen circumstances is the key to success in this environment. The paper examines the knowledge problem from the perspective of the mineral industry, and suggests a number of directions for maximising the returns from application of computer technology in this important area.

Jan 1, 1995