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By Trevor Garbutt, Peter Bellairs, Jason Sander, Glenn Shaw

The Yarrie Iron Ore mine is located in the Pilbara region of Western Australia some 200km eastsoutheast of Port Hedland, the closest large regional centre. The mine is owned by BHPIO who has contracted a large Australian mining contractor Roche Bros to be responsible for the total mining, crushing and trainloading functions. This paper describes a drill and blast optimisation program, resulting from the introduction of a new emulsion matrix called Titan@ Red used to manufacture both HANFO and pumped emulsion ANFO blends.

Jan 1, 1999

By Michael J. Sapko, Eric S. Weiss

The U.S. Bureau of Mines has been conducting research on the secondary explosion hazards associated with the mining of oil shale under gassy mine conditions. Explosive incendivity tests have been conducted in a 28 m~3 (1000 ft~3) gallery to evaluate the relative incendivity of experimental emulsion-ANFO blends. The incendivity was measured by determining the minimum inert stemming requirements for preventing the ignition of a methane-air atmosphere by the discharge of hot detonation products from a 5.7 cm (2.25 in) diameter borehole.

Jan 1, 1990

By J. Silva, T. Worsey

The Worsey-Silva equation determines the optimal row timing for the smallest fragmentation and allows fragmentation models to be adjusted due to row timing. The equation utilizes the concept of dynamic confinement to determine when the best time to fire the next row or sequence series would be if the smallest fragmentation is desired. Full-scale testing was conducted at an aggregate quarry in Ontario to support the theory and equation. The full-scale testing comprised six (6) blasts, two (2) different contractors, and three (3) different sequences. The test parameters were kept consistent, besides changing the timing between sequential charges to explore the timing sequence’s influences on fragmentation. From this research, the theory of dynamic confinement relating to row timing was discovered, and the equation to determine the optimal timing for the smallest fragmentation was derived. An equation to adjust fragmentation based on row timing was derived from the full-scale testing and literature review. The Worsey-Silva equation can be used with other fragmentation models as it takes the fragmentation results from the other models and adjusts them based on the row timing used. The paper explains the theory behind the equation, the research supporting the findings, and the developed Worsey-Silva equation for row timing

Jan 1, 2024

By Julia Creasey, Natalie Hodgson, Claire Ward, Craig Davies, Helen Sarginson

"Emulsion explosive producers are attempting to lower the cost of emulsion production by using lowquality ammonium nitrate in emulsion formulations. Low quality ammonium nitrate contains additivessuch as anti-caking agents and crystal modifiers which contaminate the emulsions causing instability. This presents a need for an effective emulsifier that will maintain emulsion stability under thesechallenging conditions."

Jan 1, 2017

By S. Behera, K. Dey

This paper presents a methodology for finite element (FE) modelling to analyse the total deformation of rockmass under blast-load, with a focus on predicting backbreak that may occur during surface blasting operations. Backbreak can result from improper use of explosive energy, leading to damage beyond the excavation zone and jeopardizing operational safety and productivity. The paper highlights the impacts of backbreak on bench stability, excavator operation, drilling operation, flyrock generation, and improper fragmentation and boulder formation in surface blasting. However, prior estimation of extent of rock breakage zone can provide an idea to formulate the blast design to control the backbreak. While vibration-based prediction models are commonly used to estimate backbreak, they require physical blasting experimentation. To overcome this limitation, the paper describes the development of a FE model using ANSYS Explicit dynamics, which simulates rock blasting and calculates the total deformation of the rockmass. The rockmass deformation is modelled using Drucker-Prager (D-P) strength model with the Jones-Wilkins-Lee (JWL) equation of state for the explosives. The accuracy of the FE model is evaluated through physical experiments, and the results are compared with the vibration models. The FE model demonstrates close proximity to physical observations as well as vibration model result in predicting backbreak, thereby offering a promising alternative to vibration-based prediction models. The primary objective of the study is to predict the response of the insitu rockmass to explosive blast loading and determine the effective rock breakage zone.

Jan 1, 2024

By S. Green, R. Yang

Blasting is a commonly used method for rock fragmentation in mining operations for mineral extraction. It involves breaking the rock mass into small pieces, and ideally creating micro fractures within the small pieces. Such micro fractures could significantly reduce the energy required for subsequent processes like crushing and comminution. Additionally, micro fractures would enhance the rock-fragraments fluid permeability thereby enhancing desired chemical reactions during certain processing operations. This paper presents recent developments of the Multiple Blasthole Fragmentation (MBF) model, which simulates blasting rockmass fragmentation. The MBF model allows estimating rock strains experienced during the blast, for various blast design parameters and geometries. The intent is to correlate these strains with created micro fractures in the blast rock fragments. Adjusting blast design parameters in the MBF model of explosive loading and delay timing allows blast optimization. Such optimizing would create desirable strains to enhance micro fractures within the rock fragments. This would improve mining operations by enhancing downstream operation efficiency, thus reducing costs.

Jan 1, 2024

By Charles H. Dowding

Public concern over blast-induced CRACKING has led to the search for a radically new approach to vibration control. The present system, while scientifically correct, is cumbersome to explain. Historically the potential for blast-induced cracking has come to be described through velocity time histories, which are correlated with observation of crack extension under controlled experimental conditions. Unfortunately time histories are simply too difficult for jurors and village or county regulatory boards to understand. Furthermore these arbiters must accept on faith that the observers were unbiased. Since these public bodies control the manner in which blasting activity is adjudicated and regulated, information must be presented in a form they can understand and that is not subject to second-guessing.

Jan 1, 1999

By Natalie Zeleznik, Brian Hawkins, David Bradley, Rachel Gooding, Patrick Wilson, Brian Somes, Kevin Wegman

"To perform a probabilistic risk assessment (PRA), a method of quantifying the risks associated withinfrequent high consequence events, consequence models that generate representative estimates of human health consequences for a wide variety of representative scenarios are commonly used. Criteria that suitable models must possess include: (1) input requirements necessary to generate large volumes ofprobabilistic simulations; (2) the capability to output injuries with the necessary details and resolution;(3) the ability to capture the variety of different scenarios inherent in an assessment; (4) acceptable cost and computational requirements; and (5) sufficient stakeholder buy-in for community acceptance."

Jan 1, 2017

An explosive's velocity of detonation (VOD), can be used to indicate a number of important characteristics regarding the product's performance under specific field and test conditions. A number of new characteristic and transient VOD curves have been identified in the field, which can be used to evaluate explosive performance, control ground vibration amplitudes and frequencies, select the correct amount and type of stemming for use at the collar and in stem decks, eliminate explosive desensitization, evaluate primer performance, design air deck based blasts, evaluate contaminated explosives and to overcome post blast noxious fumes.

Jan 1, 1994

By Cam Grundstrom

The Ok Tedi Mine is a large open pit copper and gold mine located in a remote section of the Western Province, Papua New Guinea, with an annual rainfall of over 10 metres. Ok Tedi mines an average of 205,000 tonnes per day. A strong working co-operation between the mine operator (Ok Tedi Mining Limited) and the explosives contractor (ICI Explosives Asia / Pacific) has led to progressive development of bulk emulsion formulations to meet site-specific needs, continued improvement to blasting applications, and competency based training programs for the national blast crew.

Jan 1, 1997

By Lifeng Li, Jhon Silva-Castro

"Signature Hole Technique is one method to assess the vibration waveform of a production blast.Methematically, it is the convolution between a prior measured waveform of a single blast hole (signature) and a given time delay sequence (comb function). Being an advantage, the inverse operation of convolution, known as deconvolution, can be used to estimate the signature."

Jan 1, 2017

By Robert Hopler

In part one we discussed a Chinese seismoscope allegedly invented and used in the year 136 (or 132, depending on the source). Interestingly, historical references to the measurement of earth movements then seem to be nonexistent until up into the 1700’s. There could be two explanations for this hiatus: first, that there were no earthquakes in the world for 1600 years, or, second, the “Dark Ages” really did exist, where intellectual inquiry and all sorts of learning came to a halt. Of course there were earthquakes, so the explanation for the lack of a record of invention is the reality of the Dark Ages. explained is the fact that the Dark Ages ended in about A.D. 1000, but that is beyond the scope of this story.

Jan 1, 2006

Current research in comminution includes efforts to increase the efficiency of mineral processing systems and reduce the amount of electrical energy needed for size reduction. In most mining operations, comminution begins with blasting. Normally, blast design focuses on loosening material for excavation and sizing the product for efficient haulage. It is likely that blasting also results in internal damage to rock fragments within the blast pattern which may provide subsequent comminution benefits. If substantial comminution benefits exist, appropriate modification to blast pattern design may reduce the overall electrical energy needed for mineral liberation.

Jan 1, 1996

By Richard Mainiero, James H. Rowland III

For many years there have been small scale tests available for evaluating the toxic fumes production by capsensitive explosives (DOT Class 1. l), but these could not be used with blasting agents due to the large charge sizes and heavy confinement required for proper detonation. Considering the extensive use of blasting agents in construction and mining, there is a need to determine the quantities of toxic ti,tmes generated by blasting agents. At the International Society of Explosive Engineers Twenty Third Annual Conference on Explosives and Blasting Technique in 1997, the authors reported on a facility for detonating large (4.54 kg), confined blasting agent charges in a controlled volume that had been constructed at the National Institute for Occupational Safety and Health’s Pittsburgh Research Lab’s Experimental Mine. Since 1997, this facility has been used to collect data on toxic fumes produced by the detonation of various ammonium nitrate/fuel oil (ANFO) mixtures and several cap-sensitive explosives. ANFO composition ranging from 1 to 10 percent (pet) tieI oil have been studied. As expected from previous studies, with an increase in fuel oil content the carbon monoxide production increases, while nitric oxide and nitrogen dioxide production decrease. The detonation velocity varies from 3,000 to 4,000 m/set for the 1 to 10 pet range of fuel oil content, suggesting that ANFO mixes with improper fuel oil content may appear to detonate properly, while their fume production differs significantly from optimum. The study also considers such factors as degree of confinement, water contamination, and aluminum content on blasting agent fume production. Results indicate that water contamination of the ANFO has little effect on carbon monoxide production, but causes significant increase in nitric oxide and nitrogen dioxide production. Decreasing confinement from Schedule 80 steel pipe to 0.4~mm thick sheet metal also has little effect on carbon monoxide production, but significantly increases nitric oxide and nitrogen dioxide production. Adding 5 and 10 pet aluminum to the ANFO had no clear effect on carbon monoxide, nitric oxide, or nitrogen dioxide production.

Jan 1, 2000

By Paul Sairato, Cathrine E. Johnson

Recruiting and retaining students in the explosives industry is becoming increasingly important each year. With no undergraduate degree in explosives engineering currently available in the United States, it is from other industries and degree disciplines we must recruit. The 2014 annual ISEE conference saw the first anonymous online survey distributed to members of SEE student chapters of the International Society of Explosives Engineers. The survey contained questions about future job and career plans, ideal job placement, expectations of salary and current academic degrees. The purpose of the survey was to determine what these students expect or require from a career in the explosives industry, and their current path to pursue this. This information can help steer recruitment activities and job offers for graduating students. The success for both student response rates and interest from the industry has allowed space for a yearly update of this survey. This paper provides the data from a second, restructured, online survey distributed to all student members of the International Society of Explosives Engineers, globally. Understanding the main incentives for a student to accept a graduate position as an explosives engineer can help us, as an industry; position ourselves to remain competitive in recruiting against other major degree disciplines.

Jan 1, 2015

By Adrian Moore, Alan Richards

Time window techniques that limit the explosive charge mass being fired within a specified time window (commonly 8 milliseconds (ms)) have been used for many years and are widely accepted by explosives engineers. The 8 ms time window may be relevant for controlling ground vibration for small blasts at close quarters in a high frequency vibration environment. For controlling ground vibration from blasts in a low frequency vibration environment an 8 ms separation between blastholes is arbitrary and meaningless. The 8 ms time window was never intended as a means of controlling airblast. The use of time window techniques will, in many instances, result in airblast and ground vibration levels that are substantially greater than planned, with unfortunate outcomes. The uses of time windows that are inappropriate have been well explained in previous papers. This paper gives further examples of blast designs that satisfied time window considerations but have resulted in substantially greater airblast and ground vibration levels in certain directions, due to wavefront reinforcement or the combined effect of drilling pattern and delay sequence. Techniques that identify wavefront reinforcement, due to the combined effect of drilling pattern and delay sequence, can assist explosives engineers to avoid blast vibration problems that result from inappropriate time window techniques.

Jan 1, 2002

By Quian Liu

Since the establishment of the CANMET Experimental Mine in Val d'Or, Quebec in 1991, research activities in rock fragmentation have been carried out not only in the underground laboratory but also in production mines in the north-west Quebec region. Among the instruments available for rock fragmentation, the Kodak EktaPro 1000 Motion Analyzer (also called the high speed video system) has been one of the most useful tools for monitoring blasts in both underground and open pit. This system is capable of recording events at rates from 50 to 12,000 frames per second (fps). The buffer memory has a capacity of storing 2050 images. To use this system in the underground, a steel box was made with a bullet-proof glass in the front to protect the camera. The processing and recording equipment are placed in an aluminum case which can be located about 30 m away from the camera via an extension cable. For each blast monitored, high frequency geophones and accelerometers were used to monitor ground vibrations and give a timing reference of the explosive detonations to correlate with the observation of the captured images.

Jan 1, 1994

By Richard J. Mainiero

Traditional techniques for the experimental determination of toxic fumes produced by the detonation of high explosives are not applicable to blasting agents. To detonate properly, blasting agents require confinement, a significant booster, charge diameters of 3 inches (7.5 cm) or greater, and charge lengths greater than two times the charge diameter. Without these conditions, blasting agents will not detonate at full order, leading to a misrepresentation of the gaseous products.

Jan 1, 1997

Case histories in blasting show that Livingston's cratering technology has been applied successfully to blast designs with explosives having a charge length to diameter ratio not larger than 6. But the evaluation of experimental results such as the crater volume is tedious and sometimes impractical. A key analysis presented in the study shows that the optimum scaled volume relates well with the optimum scaled rupture limit, and the latter can be determined by means of high speed photography without excavating the blasted material. Through the studies of harvesting gypsum from a dried up settling pond the high speed photography approach has demonstrated to be effective for determining the optimum design for blasting plastic material.

Jan 1, 1987

By Surinder Singh, Vassilios Kazakidis, Damian Gregory

Safety, stability, and functionality of mine excavations depend on the structural integrity of the surrounding rock mass. Various explosives and perimeter control blasting techniques have been developed in order to minimize rock damage associated with the conventional drilling and blasting operations. The success of perimeter control blasting depends on many factors grouped in three categories: rock mass features, blast design and implementation, and explosive parameters.

Jan 1, 2008