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By Ron J. Elliott, Corry Coumans

The following is a detailed description of the blasting procedures used in the successful demolition of the Stave River bridge, Mission, British Columbia, Canada. This highway bridge spans a highly sensitive salmon-spawning river. Demolition of the bridge took place in a high liability situation in close proximity to sensitive structures. The new highway bridge carrying an exposed 150mm diameter gas line was located only 1.5 meters away. The bridge piers were blasted only seven meters from overhead power lines. Control of blast vibration, flyrock, and underwater overpressure was critical to the success of the operation. Electrical sequential blasting was used to ensure that blast vibration on the new bridge structure was kept below 50mm per second.

Jan 1, 1998

By Isaac E. "Chip" Harris

Any contractor who agrees to supply materials or to perform services for a sum, is well aware of the importance of proper pre-bid information. Being able to properly plan costs and methods results in profits that allow the contractor to prosper. The paper discusses procedures used in estimating pre-bid cost; in particular, drilling and blasting cost for highways, dams and general construction projects. It breaks cost down into five categories and relates them to a total estimate used in bidding and budgeting a construction project.

Jan 1, 1975

By Jesus Pascual, Jose Sanchidrian, Pablo Segarra

The surface vibration field in the area above an underground mine prior to its development has been investigated, in order to assess the vibration levels expected in existing buildings and in the planned mine facilities from future underground blasts. Shots of 50 and 100 kg of explosive placed in drillholes at depths of 100 to 150 m were fired, and the vibration events were recorded using an array of 40 seismographs in a 400 m square grid, covering a 2×2 km area. Contours of isovelocity were obtained for each shot, showing some directional transmission patterns. Propagation laws were obtained from the results of each shot and also from the bulk of data, both for the whole area and dividing it into four quadrants. The shift of dominant frequency with distance was also analyzed.

Jan 1, 2002

By Karl Christopherson, Vanessa de Viterbo

Trim blasting is an integral part of the mining processes at the Morenci Mine, a Freeport-McMoRan Copper & Gold Inc. property. Trim blasting near high-walls or Finals blasting requires a tighter distribution of energy but a reduction in total energy factor near the wall. Recent Finals blasting in Morenci Mine was allowing the shovel to dig to the final design limit, but causing high-wall instability due to excessive energy or production of energy (blast design and timing). Slope instability events reduced production in two of the three operating pits in Morenci over 2009. In order to avoid high-wall instability from Finals blasting, a new method was required. The new method utilizes air-decks, unconventional row timing, and blast design based on the geology predicted. Many different geologic structures and rock types exist in Morenci, and different strategies were needed for the many predicted geologies. Drill penetration rate and core mapping were the primary tools for determining the blast design. Patterns were designed within a consistent geology; with weaker rock types receiving a lighter load than the stronger rock types. Penetration rate returned by the drill would be the determining factor on the actual rock hardness. Maintaining the pattern geometry on Finals designs should not be an issue as long as the lb/hole is adjusted to reduce powder factor close to the high-wall. One requirement of Finals blasting should be that the powder factor matches the geology as closely as possible. A softer, fractured zone should use approximately one-half to two-thirds the explosive charge of a competent, sound geological zone. This has been incorporated into the final Trim blast design. It is impossible to protect every high-wall from close-in blasting, especially those with crossing prominent joint sets inclined toward wedge failure, but this new design has provided protection on walls where the mine was encountering problems.

Jan 1, 2011

By B R. Spencer

Using bulk repumpable water gel explosives in underwater shooting results in even more benefits to the user than a "dryland" customer. It is nearly impossible to reshoot underwater, so a bad shot causes tremendous problems. The huge expense of operating drill boats, dredging buckets and clamshells makes shot loading, hookup and digging cycle times critically important.

Jan 1, 1990

By Julio Cesar Barbosa de Freitas, Rafael Gonçalves Araujo, Túlio Soares, Jair Koppe, Augusto Ferraz Ribeiro, Pedro Barreto Garcia

This study thesis was motivated by the fact that it is of fundamental importance for open pit mining that the slopes initially have a geometry in accordance with what is proposed in the mining planning. This occurs because an inconsistency in this design can impact the operational safety and economic solutions of the mining project. These consequences can be explained by the fact that rock blasting close to mining limits requires specific study due to the attention required. Because, when this operation is not carried out properly, the mining plan in the mine may not be respected and may create risks to the operation due to the presence of unstable blocks on the slopes (Mackenzie). In this sense, Mackenzie (2004) cites pre-split, trim blasting and buffer as commonly used explosive blasting techniques that aim to limit damage beyond the projected wall. Therefore, Enaex Brazil realized the need to better understand the pre-split method. To do this, it is necessary to understand how the energy released during detonation is perpetuated in the rock mass when this technique is used and when it is absent. Thus, this analysis is based on a seismic study that allows the creation of vibration attenuation laws and an elementary wave damage model, which allows the local characterization of the rock. With this model it is possible to relate the peak levels of vibration during blasting and the extent of damage, but a critical level of vibration (PPVc) and its relationship with the Uniaxial Comprehension Resistance (UCS) are also defined for the start of fracturing and its level (McKenzie et al, 1995). And, mainly, this work aims to address a way to measure the pre-split filter potential by comparing the attenuation law with and without pre-split, ultimately knowing whether this finishing blasting is being effective, to understand the pre-split filter capacity.

Jan 21, 2025

By Javier Castaneda, Luis Zozaya, Noel Huarachi, María Rocha

The objective of the project was to implement and calibrate drill and blast models supported by Geotechnical and Geological models as well as the mine and operation characteristics. The models would then be migrated to HxGN Blast to ensure a productive process that is simplified, digitized and optimized.

Feb 1, 2020

By B de Raadt

After discussing mechanisms of collapse for the explosive demolition of towers in general and cooling towers in particular, author comments upon a blasting operation in which four cooling towers were involved. The intention of this paper is to present reliable parameters, generally valid for the explosive demolition of reinforced concrete cooling towers.

Jan 1, 1978

Previous approaches to pre-split blasting theory have tended to concentrate on the mathematics of dynamic stress wave interaction, whilst only recognizing some interaction with quasi-static stresses induced by expanding gases in the boreholes. However the decoupling used in pre-splitting is specifically designed to reduce dynamic effects to a level that a small degree of radial fracturing is created around the borehole which is emphasized and extended by quasi-static gas effects. It can thus be argued that the process has more in common with hydrofracture than with more conventional use of explosives.

Jan 1, 1984

There is an intuitive tendency to equate rock strength with rock stability, yet the two must be evaluated separately. A slope in strong hard rock is not necessarily stable, nor is a slope in weathered weak rock necessarily unstable. In some cases the reverse is true, depending on the geometry of joints and weak planes. The time element is a matter of special concern, that is how suddenly the failure begins and how rapidly it progresses. Sudden failures can be catastrophic, whereas creep usually is not. In soils and weathered rock, the process is usually incremental and is more likely to give some warning of impending failure. With careful observation, the failure process in these materials can be detected and monitored instrumentally or visually. In some cases, the slope may be stabilized, reinforced or modified. When that is not possible, there is usually enough time on this type of slope to remove men and equipment from the area before complete failure occurs.

Jan 1, 1996

By Fumihiko Sumiya, Kunihisa Katsuyama, Yuji Ogata, Yukio Kato, Yuji Wada, Yoshikazu Hirosaki

Smooth blasting technique is widely applied for tunneling road or railway construction in Japan. However, smooth blasting technique often causes problem related to detonation failure in explosive column due to channel effect. Channel effect is attributed to the precursor air shock wave (PAS), which propagates ahead of detonation front in an air channel of borehole. PAS precompresses and desensitizes the unreacted explosive column. The failure of detonation propagation occurs as a result. It was concluded in our previous work that reducing PAS velocity was one of the effective methods for the prevention of channel effect.

Jan 1, 2003

By Paulo Couceiro

Highly non-ideal explosives usually tend to react expressively below their ideal detonation velocities. In these cases, dimensional effects and product heterogeneities become important to proper model the detonation state. Although Direct Numerical Simulation (DNS) techniques can provide a complete and exact solution for this problem, its actual computation cost is still not practical for industrial applications. In order to minimize these constrains, a simplified two-dimensional steady non-ideal detonation model for cylindrical stick explosives is developed. Based on an ellipsoidal shock shape approach, the proposed model uses the quasi-one dimensional theory for the axial flow solution and combine the post-shock sonic flow criteria with some limiting conditions for the explosives’ unconfined radius determination. Due to its attractive fitting capability for unconfined detonation experimental data, the model offers the possibility to predict the non-ideal detonation state for any diameter, resulting in a full mapping of the diameter-effect curve of the explosive. Thus, the proposed engineering approach is used to model the main properties of some of the most common ammonium nitrate-based explosives used in mining and quarrying industries, including the complete axial flow solution.

By Paulo Couceiro

Highly non-ideal explosives usually tend to react expressively below their ideal detonation velocities. In these cases, dimensional effects and product heterogeneities become important to proper model the detonation state. Although Direct Numerical Simulation (DNS) techniques can provide a complete and exact solution for this problem, its actual computation cost is still not practical for industrial applications. In order to minimize these constrains, a simplified two-dimensional steady non-ideal detonation model for cylindrical stick explosives is developed.

Feb 1, 2020

By R. Franfield, W. J. Birch, L. Bermingham

Previous researchers have put forward two different theories as to the origin of air overpressure from quarry blasting. In 1980, Siskind et al postulated that the initial face movement gave rise to the displacement of air and that this resulted in the air overpressure pulse. However in 1990 McKenzie et al carried out research that indicated that the air overpressure pulse came into being as consequence of the shock wave created by the detention of the explosive charge in a blast hole, rapidly propagating through the rock and then impacting on the quarry face.

Jan 1, 2013

By Jair Alarcón, Lucas Steffen, Leopoldo Muñoz

Flyrock is one of the most significant hazards associated with blasting in open pit mining, especially for blasting operations near communities. Flyrock can lead to severe injuries, fatalities, and property damage, compromising the license to operate. For this reason, defining exclusion zones is critical to ensure the safety of people and equipment. A very large radius will reduce the risk of flyrock; however, excessive exclusion zones can significantly impact the productivity of the operation and, in some cases, compromise the extraction of ore in critical sectors. Many mine sites use distances derived from pre-established standards, experiences from other mines, or still use simple methods for analysis, like recording blasts with a terrestrial camera and performing deterministic calculations to determine exclusion areas, applying an arbitrarily safety factor for people and equipment. In this paper we present a new approach that allows the calculation of the exclusion zone by measuring critical flyrock parameters with a high degree of accuracy through a new video analytics technology, this data then is used as input to calibrate probabilistic flyrock models to have more robust calculations, allowing optimized and safe exclusion zones. The proposed methodology leverages high-accuracy data and continuous monitoring to dynamically adjust D&B designs and exclusion zones, ensuring maximum safety without unnecessarily restricting operational efficiency. A case study is presented where the application of these new digital technologies allows precise prediction and control of flyrock trajectories, enhancing the accuracy of exclusion zone boundaries. In this case we successfully reduced the exclusion zone radius to 100m, allowing the ore extraction in a critical region close to the community safely. The study shows notable improvements in safety and productivity, including zero flyrock incidents and enhanced protection for nearby communities. The adaptive nature of these digital tools offers scalable solutions for various blasting environments. The paper concludes by recommending the integration of these tools into standard blasting protocols, highlighting the potential for widespread adoption in the industry to mitigate flyrock risks effectively.

Jan 21, 2025

By D Anonby

The Fox Pit at EKATI Diamond Mine is designed with 11 m wide benches excavated using a double benching technique leaving 30 m high faces. Blasting tests were conducted to increase the percentage of benches that meet an 11 m catch width. The subdrill depth for the lower bench trim blasts and the blasthole diameter for the upper bench trim blasts were reduced to maintain the bench crests. Raising the lower trim blastholes by 0.5 m decreases the depth of broken rock below the final bench elevation, and consequently reduces damage to rock that forms the bench crest below. The use of smaller diameter (165 mm vs. 270 mm) blastholes in the A and B rows for the upper trim blast reduces the charge per delay during detonation, reduces the powder factor slightly, and reduces the energy affecting the final pit wall and crest.

Jan 1, 2007

By Lars Osen

Both fragmentation and safety can be improved by following proper procedures in loading boreholes. Proper loading procedures such as primer location, borehole sealing, decking, and stemming along with the hazards of dropping on primers are presented. Discussions follow on the reason for the use of each procedure along with the possible consequences such as hazards, misfires, or poor fragmentation.

Jan 1, 1985

By J R. "Dick" Daniel

One of the more common tasks in blast management is the adjustment of: shot geometry, explosive energy, and shot timing parameters to achieve changes in blast outcomes and costs. Many of these shot parameters, once a delayed blast is initiated, are modified by the development of new free faces which change the original or static input values to dynamic values. These newly generated dynamic values are easily calculated and find use in fine tuning shot adjustments and in rationalizing blast outcomes in a systematic manner.

Jan 1, 1996

By Italo Onederra, Miguel Araos

"In order to characterize non-ideal explosives, the explosives industry rely on unconfined velocity ofdetonation tests and where possible underwater pond tests. The information obtained from such tests isquite helpful, however it cannot tell us much about the dynamics of the detonation reaction process. The detonation process has been studied for ideal explosives and the reaction zone length have been measured. However, for non-ideal explosives, that type of information is not available. Therefore, the primary aim of this work was to capture the detonation process of a non-ideal explosive using high speed video camera to determine the zone length."

Jan 1, 2017

By Jesus A. Pascual de Blas

After 30 years of development and introduction, electronic initiation systems are now well established in blasting applications, both mining, quarrying and civil works. In terms of blast technology, it could be considered that timing is the new challenge: how to define the most appropriate sequence to improve fragmentation, reduce vibrations, avoid dilution, eliminate damage… Some classic tools have been updated and adapted to the new scenario, and are giving us good performance; on the other hand, others should be considered obsolete, given the accuracy of electronic initiation systems has exposed these tools to incoherent conclusions. Besides, other tools have appeared and are in use, providing new approaches to old issues. Additionally, not only the technical side has to be considered: safety, security, economics are well present in daily blasting activity and affect to the final decision: are electronic initiation systems the right answer to my blast?

Jan 1, 2019