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By C. Mick Lownds, Dale S. Preece, Ali Bhuiyan

FDM (Fracture Density Model) is a three-dimensional mechanistic model of blast induced rock fragmentation. FDM uses several computational mechanics algorithms to simulate the effect of blasting in different rock types. Earlier, FDM was successfully exercised to simulate 29 small scale shots from the United States Bureau of Mines (USBM), and 6 full-scale bench blasts at the Bararp dimensional stone quarry in Sweden. Excellent agreement was obtained for those shots, and the results were documented in earlier publications. One of the drawbacks of previous ver- sions of FDM was its inability to predict the fines, specifically in Bararp quarry simulations. Ac- curate predictions of fines can be very useful in reducing energy consumptions during down- stream comminution processes and improve the mine-mill operation efficiencies. In this paper, we propose a newer algorithm that can predict the fines as well as the coarse fragments in Bararp with reasonable accuracy. The model was also applied to an open-pit Copper mine with heavily jointed rocks, and it produced very good fragmentation predictions for the full range of fragment sizes. Comparisons with the sieved fragmentation data (for both Bararp stone quarry and the open- pit Copper mines) show great potential for this updated version of FDM in modeling the entire range of fragment size distributions in mining and quarrying applications.

Feb 6, 2023

By Pierre DePasquale, Ricardo Chavez

Lowering of quarry energy consumption participates to answer both environmental and financial issues. The “EE-Quarry” European project, supported by the European Commission (EE stands for Energy Efficient), develops a new and highly effective modelling and monitoring Energy Management System technique to improve Energy Efficiency and move to a low CO2 emission rate in the nonmetallic mineral industry. Within this global quarry project, blast design, as the first link in the chain, has to be optimized in order to satisfy requirements of downstream operations. The authors have been developing and implementing an operational methodology using continuous field measurements and field adaptation methods for blast design. It drives the drilling and blasting work, aiming at a more energy efficient and environmentally friendly operation. Based upon actual local conditions (rock-mass assessment, face geometry, borehole deviations, etc.), blast patterns are optimized through a specific hole-by-hole blast design software. It provides a better and more consistent energy distribution, to achieve a better rock fragmentation, while avoiding explosive overconsumption. The software also calculates total energy inputs and the drilling and blasting contribution to Greenhouse Effect. Coupled with methodical fieldwork and variable density explosives, it has been leading to a real reduction in energy costs and greenhouse gas emissions. As the project is now reaching its final stage, demonstrations were conducted in various quarries around Europe. Several simulations were carried out and compared to the site data, in order to propose enhancements for the different phases (extraction, loading, hauling, crushing and transport) while bearing in mind the environmental impact of the quarry. This blasting methodology allows to assess the carbon footprint of drilling and blasting in conjunction with the downstream operations, thus to evaluate the global carbon footprint of quarrying. Copyright ©

Jan 1, 2015

By Orica Peru, Pedro Lozada

Maintaining a continuous mining process during thunderstorms is one of the primary challenges in Peru's open-pit mines. Safety protocols necessitate the establishment of exclusion zones to minimize the risks of unplanned detonations. During such conditions, loading and hauling equipment must be relocated or, in the worst case, halted, directly affecting productivity (t/h). Implementing a wireless initiation system mitigates the risk of unplanned detonations during electrical storms by eliminating the use of electrical cables that are susceptible to electrical discharge. This study documents the implementation of this system in a copper mine located over 3,500 meters above sea level in Peru, where electrical storms between December and March necessitate modifications to blasting schedules and limit the number of drills fired per event. Through a test using wireless detonators, a key performance indicator (KPI) was established to ensure safe and continuous operation during thunderstorms. The results were significant: 20 blasts were successfully executed, firing approximately 5,000 holes and moving around 10 million tons of material, all without safety incidents or critical operational deviations, achieving zero misfires and no scheduled blast suspensions. Shovels SH001 (ore) and SH002 (waste) continued to operate together for an additional 100 hours continuously during thunderstorms, generating a potential saving of USD 3.3 million by continuously sending ore to the plant during the testing period under stormy conditions. Additionally, the blasting initiation time was reduced by 25%, eliminating two activities that involved the use of surface connection cables. This reduction led to over 150 hours of decreased personnel exposure to interactions with vehicles and environmental hazards such as dust and noise. Furthermore, the number of holes fired in a single event increased by 50%, enhancing the blast tonnage capacity and reducing equipment stops due to evacuation and reentry from two to one.

Jan 21, 2025

In this paper, the author points out the need to beware of simple time correlations as proof of cause and effect when comparing building cracks and blasting operations. There is a need to be aware of the many other causes besides blasting which affect buildings. Some of these have histories of cyclic behavior; others have a long-term increasing effect on aging and deterioration, often with poorly defined time histories. Many are so strongly site specific that generic relationships are difficult to quantify.

Jan 1, 1981

By Visitor Makiyi, Chris Batten

Poor coal recovery due to coal damage or loss caused by blasting can have a significant impact on a mining operation. Increasing coal recovery by reducing blast damage can provide a significant opportunity for coal mines to maximise their revenue and reduce their operating costs. This paper provides details on advanced drilling and blasting techniques used throughout the coal industry globally to prevent coal damage and movement during blasting. Typical coal loss and damage mechanisms are explained, along with how each of the applied techniques works to minimise the impact of each mechanism. Key requirements for a coal loss reduction program are detailed with typical design parameters used for each of the methods discussed. The positives and negatives of each method are also provided to enable comparisons and help determine suitability for a particular coal mining operation.

Jan 21, 2025

By B Mohanty

Full-face blasting rounds have been used to excavate a 4.6-mdiameter shaft at Atomic Energy of Canada Limited's Underground Research Laboratory near Pinawa, Manitoba. Both standard pyrotechnic delay detonators and the newly developed electronic delay detonators (EDD) were used on the project. The full-face blasting technique, employing 89-mm-diameter relief holes and 38-mm diameter blast holes, NG-based explosives, and the regular long period delay detonators, has been standard practice at the site, giving excellent wall control and fragmentation results. The comparison blasts using pyrotechnic detonators and EDDs were carried out to test the operational logistics, timing accuracy and blast results obtained with the latter. The long period pyrotechnic delays ranged from O to 18, with the nominal delay varying between 350 ms and 800 ms. The EDD blasts used the same number of periods, with the respective delay interval between successive periods set precisely at 190 ms and 210 ms for the two blasts. Based on a broad range of critically assessed parameters, the EDD blast results proved to be signficantly superior to those obtained with regular pyrotechnic detonators. The results have been analyzed in detail and the relative merits of the two delay systems have been determined. Alternative designs to derive maximum benefits from EDDs in shaft and tunnel blasts have also been suggested.

Jan 1, 1990

By Thierry Bernard

New technology to automatically design a blast based on autonomous drone. The process of flying a drone, calculating the 3D cloud of points, generating the critical face profiles and placing holes automatically according to burden specification becomes fully automatic. A nice time saving with more efficiency

Feb 1, 2020

By W. Birch, G. D. Rangel-Sharp, L. Bermingham

For many years, the accepted method of Measuring the Velocity of Detonation (VOD) in blast holes has been to use an electric cable of a constant resistance per metre. Thus as the wire is consumed by the explosive in the blast hole, the change in resistance is monitored and when this data is plotted against the time period of the in hole explosion, the VOD can be calculated.

Jan 1, 2011

By Ann Barron, Paul Downing

Those employed in the explosives industry must have a keen familiarity of the explosives products they handle, the safety pro c e d u res they must follow, and the increasing number of laws and regulations governing blasting operations in order to perform their duties satisfactorily. For this reason, companies must make certain that their employees have the necessary knowledge and full understanding of their blasting and non-blasting responsibilities. Consequently, training is one of the most important elements in any company’s safety program.

Jan 1, 2004

By Greg Quinn

After a long week of work in Colorado Springs this past July, I was looking forward to flying home to start a long anticipated family vacation. As I grabbed my seat on the plane, a man sitting next to me innocently inquired, to the row as a whole and not to me in particular, “I wonder what the weather will be like in Phoenix”? To most people, this is a common (maybe the most common) topic of casual conversation. To a meteorologist that just dealt with six thunderstorm delays at a major golf event over 4 days, well, lets just say the smirk on my face said it all. After giving my flight mate a detailed forecast and a short explanation on why I would know such information, I sensed, correctly, the inevitable follow up question was coming. “Why would you need a meteorologist at a golf tournament?”

Jan 1, 2012

By Larry Schneider

In the construction field and to a lesser degree in mining, flagman are often necessary to move traffic and or pedestrians through work zones. Everyone readily recognizes that they are essential for the safety of the general public and the employees on the job. What is not often considered is the safety of the flagmen themselves. Actually, let’s call these employees “flaggers” recognizing the fact that there are as many women as men doing this job. The first problem we need to overcome is the misperception that flagging is a low skill function that can be done by any untrained employee. The reality is that the flagger works in a very hazardous position with serious responsibility for the safety of his fellow employees and the public at large. And to do this job properly re q u i re s that the flagger receive sufficient training before being sent out to the highway. It is also necessary to convince the flagger of the value and importance of their job in order to motivate them to do a professional job.testing, documentation of both, and accurate re c o rdkeeping are key aspects of HM126F. Of course, training and documentation requirements will vary depending on the type of operation involved, and there may be some differences in the application of requirements depending on your jursdiction. Nonetheless, failure to train and properly document such training can result in heavy fines and/or penalties.

Jan 1, 2004

By L D. Lawrence, R S. Day, Gordon Coleman

Commercial emulsion explosives are typically characterized by their relatively high detonation velocities due to the intimacy of oxidizer and fuel and to their sensitization with glass microballoons. However, numerous blasting operations in softer, more porous rock formations are better fragmented with slower shooting explosives. Although mixtures of emulsions with large amounts of ANFO (60-80%) can considerably reduce the high velocities, little water resistance is achieved with low levels of emulsion blended with ANFO. "Water proof" blends containing typically 50 percent of emulsion become quite costly due to escalating powder factors in ANFO patterns. Blends of sensitized emulsions with 20-30 percent ANFO retain the high velocity characteristics of the emulsions as well as increased densities which can also adversely affect blasting results in softer rock formations. The introduction of a reliable and predictable on-site gassing process for sensitization and density control of repumpable emulsions, with or without added ANFO, offers the end user the option of supplying a final product more suited to his blasting needs. The capability to widely vary final product loading densities and consequently product detonation rates better tailors the final explosive to different rock characteristics. The beneficial advantages of this system in softer rock formations have been well documented. Overall comparison between these variable density products with typical repump emulsions containing solid density control will be reviewed. Besides the obvious cost advantages and safety advantages of these systems the end user is provided more definitive control of his blasting operation.

Jan 1, 1990

By Frank Hirthammer

"Nowadays, security in the lifecycle of explosives is more important than ever. Terror attacks all over theworld pushed the EU to decree a Commission Directive for the identification and traceability of explosives that set a series of requirements for involved manufacturers, distributors and end-users. The challenge was to find and implement a track and trace system for all concerned European companies byApril 5, 2015. Since then, countries worldwide have followed this example and implemented similarregulations."

Jan 1, 2017

Investigating blast vibrations typically utilises scaling and attenuation models for prediction of vibration amplitude over a range of charge weights and distances. A number of generalised relationships have been established from many years of far-field data analysis, where small changes in charge weight and ray-path distance are less critical. Under far-field conditions, small variations in local geology or geometry do not significantly affect the vibration scaling behaviour over an expected range of data. In the near to intermediate-field (less than 5 times the explosive charge length), small variations in wavepath and rock mass conditions between a blast and a monitoring point can greatly affect the outcome of vibration modelling. This case is especially true for underground blasting in sublevel open stoping, where the paths of blast-induced vibrations regularly encounter voids and preconditioned ground.

Jan 1, 2010

By Andrew Theobald, Peter Dare-Bryan, Trevor Byers

The use of advanced modelling techniques and the timing flexibility of electronic initiation systems allows for unprecedented control over blast outcomes as shown in several complex blasting problems experienced by the open pit operation Xstrata Ernest Henry Mine (EHM) in north-west Queensland, Australia.

Jan 1, 2010

By E. Contestabile, B. von Rosen

Recently, the Canadian Explosives Research Laboratory (CERL) completed its investigation of a truck accident, which involved 18,000 kg of commercial explosives, 13,000 kg of which was ANFO. Over the three years of the investigation unconfined burns of piles of ANFO were performed. In its final phase of the investigation, two burn trials were performed in an attempt to recreate the accident and the ensuing fire, to identify probable mechanisms that led from burning to detonation. Two full-scale tests were performed using complete tractor-trailers. In each test, the trucks were placed in a jack-knifed position with the majority of the explosives located on the ground in front of the trailer. The explosives were placed in a manner to provide maximum confinement and to maximize the possibility of explosion/detonation while remaining as faithful as possible to the perceived accident geometry. The tests were instrumented using thermocouples and video cameras and observations were made on the burning characteristics of the explosives, tractor-trailer and tractor-trailer components. In each test the explosives burned calmly for approximately 80 minutes. There was no evidence of explosion or of unstable burning. The heat caused several truck components to rupture violently. These included the tires, some engine components, the spring brake chambers and possibly the fuel tanks. Of these, the most violent were the truck tires. Although no quantitative data was gathered on rupture violence or fragment velocity, it is speculated that several truck components might produce fragments with sufficient energy to initiate heat-sensitised explosives under favourable circumstances.

Jan 1, 2004

By Zhou Jiahan Wang Feng

This paper introduces the mechanism and the operating process of dike building by silt squeezing blasting. DBSSB (dike building by silt squeezing blasting) has the following advantages: shorter construction period (the construction period is decided only by the speed of rock materials filling)greater consolidation of the body of the dike, more structural stability, smaller settlement. Therefore by conventional standards the same dike can be designed with a smaller cross section than other construction methods, and at a reduced cost when enough rock materials can be provided in site.

Jan 1, 2006

By Harnish Miller, Scott G. Giltner

One of the concerns with locating radioactive waste storage sites in salt deposits is how to permanently seal the underground storage areas once they have reached their storage capacity. The compaction of salt using explosives has been identified as a potential method of producing permanent seals in both entryways and shafts to storage areas. This paper describes the test procedure and results of a preliminary investigation to determine the feasibility of utilizing explosives in the compaction of salt. Three simple tests were carried out to measure the degree to which loose salt could be compacted.

Jan 1, 1996

By Corry Goumans

Photos 1 - 4 – Chris Elliott is a rock slope supervisor on a construction project east of Seattle, Washington. His job is to look after a “two man” scaling crew working on the rock bluffs some 300 feet in height along the I-90 interstate just east of the town Hyak. The Washington State Rock Engineers noticed a very large mass of unstable rock along the upper rock face and asked us to take it out. Chris is loading explosives in 1½" ” holes that are 8 to 10 feet deep by 40 feet long with 1¼” x 8” power primer on the unstable rock mass that is about 300 feet above the new road construction. I-90 runs east and west longside the new construction note the containment fence and the ship containers along the highway for protection and Lake Keechelus in the background.

Jan 1, 2014

By Cam Grundstrom

The Ok Tedi Mine is a large open pit copper and gold mine located in a remote section of the Western Province, Papua New Guinea, with an annual rainfall of over 10 metres. Ok Tedi mines an average of 205,000 tonnes per day. A strong working co-operation between the mine operator (Ok Tedi Mining Limited) and the explosives contractor (ICI Explosives Asia / Pacific) has led to progressive development of bulk emulsion formulations to meet site-specific needs, continued improvement to blasting applications, and competency based training programs for the national blast crew.

Jan 1, 1997