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By Karl Dufresne

Blasting in geothermally high temperature ground and/or extremely reactive ground is an increasing common challenge for surface and underground mines. Many current PETN based non-electric and electronic detonators have manufacturer published in-hole temperature limits ranging from 55°C to 65°C (131°F to 150°F) and prescribed in-hole residence times on the order of days. When confronting blasthole temperatures above the manufacturer published limits, operations may request site-specific guidance and qualification for use. The advised safe loading window for in-hole PETN based detonators is often too short to be practicable for production blasting. To overcome limitations of PETN based initiation systems, surface mines with high temperature ground and/or reactive ground are known to load blastholes with a qualified high temperature bulk emulsion that are top primed with a cartridge of temperature qualified detonator sensitive emulsion plus an RDX detonating cord downline. As there is no in-hole delay detonator in this system, blasthole timing is accomplished with surface delays. Although this system is safe, top priming and surface delaying does influence floor quality and top size fragmentation, and safe loading windows times reduce blast block size and increase blasting frequency. The DynaEnergetics IGNEO high temperature electronic initiation system is rated for in-hole use in ground up to 150°C (302°F) for 48 hours. The detonator consists of a high strength detonator with an HMX base charge and thermally resistant downline. To make up a primer, the detonator is inserted into a booster charge assembly that is fitted with a small HMX shape charge. This high energy primer is designed to be compatible and reliable for firing bulk emulsions, including those with high percentages of urea inhibition to combat reactive ground. Up to 1000 detonators may be programmed in 1ms increments up to 1500ms. The system is controlled by a digital firing panel that can be used with either a wired or wireless trigger. The system enables high temperature and/or reactive ground sites to utilize in-hole delay initiation and realize the associated performance benefits. An underground mine in Western USA has several areas in their development heading with very high temperature, in view of this, they decided to use the IGNEO detonators in order to evaluate the effectiveness and performance of the system.

Jan 21, 2025

By William McFerren, Pragasen Moodley

In contrast to global trends, African, especially South African, surface mining operations have shown a significant rate of adoption of Electronic Detonators (ED’s) over the last few years. Proven benefits of converting to ED’s from pyrotechnic initiation systems have aided this market conversion. These benefits are experienced throughout the mining operation. Benchmarking exercises, prior to the introduction of ED’s, form part of the conversion process and allow for quantifying improvements. Extensive work has been done on quantifying the benefits of converting to ED’s and have shown that results can be reproducible. Improvements have been experienced in many applications and include environmental impact control, improved mining efficiencies, increased cast benefit and improved size distribution. These step changes in blasting results, in conjunction with the adoption of ED technology have aided the rapid conversion of the African surface market.

Jan 1, 2004

By Armin Iravani, Changping Yi, Matthias Wimmer, Daniel Johansson, Santiago Gómez, Håkan Schunnesson

Sublevel caving (SLC) is a mass mining method based upon the utilization of gravity flow of blasted ore and caved waste rock. Drilling and blasting are the initial and the major impact on primary fragmentation and later material flow characteristics. The heterogeneity of rock mass has a great impact on materials’ mechanical properties and plays a significant role in rock fragmentation by blasting. In this work, a numerical model for sublevel caving based on 3D Voronoi tessellations was developed to section rock mass into arbitrarily shaped regions for modelling the heterogeneous rock mass. A coupled finite element and discrete element method was employed to investigate both the fragmentation due to blasting and the gravity flow of ore in a heterogeneous orebody. In the coupled model, the caved waste rock was modelled with loose discrete particles while the orebody to be blasted was simulated with bonded particles. The detonation of explosives was described with a particle blast method and a finite element model was used to model the remaining orebody. The results indicated that the fragmentation at the upper part of the ring is coarse while it is fine at the lower part of the ring. The heterogeneity of rock mass induced some boulders after blasting.

Feb 6, 2023

By Alday B. Andrews

A computer program called Seiswise that predicts the character and intensity of ground vibration generated by surface blasting operations was developed and field tested. The program uses the time histories of one or more pilot shots in combination with various initiation sequences to construct synthetic seismograms which are examined to select designs that will produce low levels of ground vibration.

Jan 1, 1990

By S B. Richardson, N T. Moxon, A C. Torrance

In many mining situations the energy released by an explosive is far too high and results in over fragmentation and excessive damage to the surrounding strata. Laboratory experiments have demonstrated that the shock energy of an explosive can be significantly reduced by surrounding it with an attenuating material such as a foam. The effect of this reduction in shock energy on fragmentation has been determined using model materials. A four fold reduction in the amount of minus 8mm material relative to an air decoupled charge of the same weight was obtained for a foam attenuator.

Jan 1, 1989

By Chris Breeds, Larry Leone, Jerry Wallace

One of the Authors was recently retained to provide a professional engineering analysis of the potential impacts from underwater blasts used to enlarge intake tunnels at the Cheesman Dam near Denver in Colorado and to design Blast Protection Bags that could be installed in each tunnel to protect the 100- year old downstream valve structures.

Jan 1, 2012

By Paul Worsey, Braden Lusk

Differences exist between public perception of construction blasting and quarry blasting. In general, people are able to tolerate short term inconveniences much better than long term ones. The paper focuses on the public perception of quarry blasting in St. Charles County, MO. This expanding urban environment has seen new legislation targeting preexisting quarry operations that have been in place for many years. A survey was made comprising interviews conducted to gauge perceptions of persons with varying demographics. Interviews covered topics involved with quarry blasting and its reporting methods. The purpose of the interviews was to determine public perception of blasting and how best to report results of vibration measurements. The use of different, less technically complicated measurement scales for vibration and airblast was considered as an alternative reporting system. The question for the industry is, “Has our past haste in adopting complex scientific scales and units been detrimental to us?” In other words, are we reporting the correct things? For airblast, the decibel scale was evaluated against millibar in the public eye. Peak Particle Velocity was also compared to that for displacement. Current legislation in the county is based on complaint levels rather than damage criteria. The complaints most likely not only come from ignorance to the affects of blasting on structures, but also sparse understanding of the units used to report these affects. The past practice of treading softly as an industry has been proven to be a poor choice, and education of the public as well as lawmakers on all levels is necessary. The Mississippi Valley Chapter of ISEE has begun to conduct seminars to this end. One educational seminar has taken place for officials and lawmakers in the St. Louis area, and others are in the planning stages. The focus of this paper is to gauge perception of the damage criteria reported today, and locate focal points for future education of the public in rapidly expanding suburban environments.

Jan 1, 2005

By G G. Paine, C V. B Cunningham, G Harries

The companies of the ICI Explosives Group have successfully used a wide variety of internal computer codes including BOBCAT, KUZ-RAM, ICRAX, XPLODE, BLEND, 3CRACK, MICBLAST, DETON, etc. In recent years the extensive experiences across ICI have been combined into a single compatible model engineered to worldwide technical service and customer needs for the prediction and assessment of blast results.

Jan 1, 1987

By Finn Ouchterlony, Gert Bjarnholt, Robert Holmberg

A system for contour blasting with a linear shape charge principle has been studied /10/. In one operation the charge creates two notches along the bore hole wall and breaks the rock mass. The built in notching capability makes it possible to reduce the specific charge and the bore hole pressure to 1/3 of what is used in conventional contour blasting and to ensure that cracks are initiated and propagated only at the notches and nowhere else. The notching capability of linear shape charges has been studied experimentally and the bore hole pressure calculated to aid in optimization of a charge for future field experiments in bore holes with a diameter of about 50 mm.

Jan 1, 1983

By Ulf Nyberg, Changping Yi, Daniel Johansson, Håkan Schunnesson

To investigate the non-ideal detonation properties of aluminized emulsion explosive, a series of tests for an emulsion explosive with 5% aluminum powder additive were carried out with mortar confinement. The velocity of detonation (VoD) and the curvature of the detonation front for different charge diameters were obtained from the tests with a high-speed camera

Feb 1, 2020

By Roger L. Keller

Cautious, productive blasting is employed in the adaptation of a mobile crushing system extending into a highway through cut. In Hong Kong's final chapter of infrastructure development in preparation for handover of sovereignty, the vital link to the new governing country, The People's Republic of China, is now being completed. The Ting Kau approach and Tai Lam tunnel involves the removal of 6 million cubic meters of rock by drill and blast means. For the main-cut excavation (because of removal Iogistics) a unique adaptation of a Lokotrack crushing and conveyor transfer system is being used. The characteristic narrow working area associated with through cuts, positioning of equipment, and production demand place many limiting factors on blasting. Add to this the strict criteria set by the local regulatory body, the Hong Kong Mines Division, and nearby vibration limiting structures (13mm/sec), has led to highly cautious, fine-tuned blasting.

Jan 1, 1998

By Ulf Nyberg, Changping Yi, Daniel Johansson, Håkan Schunnesson

To investigate the non-ideal detonation properties of aluminized emulsion explosive, a series of tests for an emulsion explosive with 5% aluminum powder additive were carried out with mortar confinement. The velocity of detonation (VoD) and the curvature of the detonation front for different charge diameters were obtained from the tests with a high-speed camera. The burning process of the aluminized emulsion explosive has been modelled with the ignition and growth (I&G) flow model in the LS-DYNA code. A routine based on the optimization program LS-OPT code was developed to identify the parameters in the burning rate function with the detonation velocities and the front curvature radii from two tests. A Perl code was implemented in the routine and was used to calculate the VoD, fit the detonation front and obtain the detonation front curvature radii. The calibrated parameters were used to predict the VoDs and the detonation front curvature radii for the rest cases. The results indicate that both the VoDs and the detonation front curvature radii from the numerical modelling are in good agreement with the experimental results. The numerical results also indicate that the variety of the burn fraction and the peak pressure with the change of charge diameters is reasonable with the calibrated parameters.

By Paul V. Sterk, James Wieser

Mining in underground situations requires constant change due to changing ore bodies and economics. The Homestake Mine in its 122 years of existence has gone through numerous changes due to these factors. Recent sustained low prices in gold and ore bodies that are smaller or within mined out areas have forced the mine to reevaluate how these ore blocks will be mined. This paper will describe the design, drilling, and blasting of a complex ore block using the blind raise uphole bulk mining method.

Jan 1, 1999

By Michael Swisdak, John Tatom, James Tancreto

In 2002, testing was proposed to generate needed data to assist in developing improved explosives safety standards within the US Department of Defense. This testing emphasizes two major areas: (1) full-scale donor/acceptor trials examining debris generation and acceptor response and (2) debris perforation testing of representative roof/wall materials. The full-scale donor/acceptor trials are referred to as the SciPan series. The first three tests in the SciPan series have been completed, as has the first phase of the SPIDER program. This paper describes the status and future of these testing programs, reasons for choosing specific tests, potential benefits, and planning for future phases.

Jan 1, 2006

By Tamara Wiseman, David Stewart

"A Quarry located in Georgia is a green-field site established in 2011. The quarry lies in the eastern part of the Georgia Piedmont area. It is within a distinctive, northeast-trending belt of relatively high-rank metamorphic rocks known as the Kiokee Belt, a poorly mapped sequence of units that largely consists ofamphibolite and various schists and gneiss that are host for relatively young granite bodies andassociated pegmatite and aplite dikes."

Jan 1, 2017

By Brad Johnson

Homestake Mining Corporations' open cut operation at Lead SD. experienced a highwall failure in October of 1993. The failure released a 75' section of rock wall at the 5280' level. It came to rest on the 5200' safety bench. Since work was in progress below the failure, this rock had to be removed for safety.

Jan 1, 1995

By Thomas P. Dowling

With the increased usage of AN/FO type blasting agents and the introduction and development of non cap sensitive slurries, water gels and other types of blasting agents, proper initiation and boostering of these insensitive materials has become a most important aspect of every blasting operation.

Jan 1, 1981

By Mike Wheat, Catherine Aimone-Martin, Brandon Pease

The Kneeling Nun rock pinnacle is a prominent landmark, 90 ft in height and 35 ft in width, that resides on a bluff overlooking the Santa Rita pit at the Chino Mines Co. operations near Silver City, New Mexico. The company plans to expand the current pit limits, resulting in a change in direction and distance of hard rock mine blasting operations in relation to the pinnacle. Concerns about the stability of the pinnacle adjacent to mining activity has prompted company personnel to enhance the seismic monitoring program both on the pinnacle and along the current open pit highwall that forms the base support below the pinnacle foundation. This paper presents the vibration response characteristics of the pinnacle, in terms of amplitude and natural frequencies of motions and damping characteristics, for measurements recorded at the top and base of the pinnacle. The influence that blasthole initiation timing and sequence of hole detonations have on vibration response is discussed. A simple analysis is made to estimate factors of safety against cracking of the landmark as well as blast-induced slope instabilities within the foundation rock.

Jan 1, 2000

By Guo Ziqing, Tang Qiuming, Liu Yuanyuan

The channel-type non-mechanical stirring production process is a new developed technology for emulsion explosives in recent years. It removes traditional equipment such as mechanical-mixing emulsification, mechanical-mixing sensitization, matrix pumping, and explosive pumping, and has been applied in China. This technique achieves a fusion of higher intrinsic safety and lower cost, as well as the excellent quality of products and high efficiency of production. The emulsion particle diameter is about 0.5μm. The storage period of emulsion explosive produced with span-80 emulsifier is more than 7 months.

Jan 21, 2025

By Pat McLaughlin, J R. (Dick) Daniels

Current practice in establishing quarries in remote areas with hilly or mountainous terrain tends to the use of airtracs (or similar pioneering units) drilling horizontal holes to establish a face, followed by bench development with light excavating equipment. The authors propose the use of a hybrid coyote blast design that incorporates long-round tunneling techniques. This method would, in effect, use down-the-hole (DTH) drills to advance the drift cut to the final depth, allowing longer and more rapid drift advances, and replace the cross-cut drifts with clusters of DTH holes to achieve the same explosives distribution.

Jan 1, 1995