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A study of heat and material balances in direct reduction plant with various conditionsBy H Kim, M J. Sun
Global steel companies are actively combating climate change by reducing carbon emissions. Traditional steel production, using the blast furnace (BF) – basic oxygen furnace (BOF) process, heavily depe
Aug 21, 2024
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Phase relationship of quaternary system FeO-Al2O3-SiO2-‘V2O3’ at 1873 K and its impact during melting of H-DRI for possible vanadium extractionBy A Vickerfält, J Huss, J Martinsson
The European Union has listed vanadium (V) as one of the critical raw materials for the transition to a future green society, as stated in the Critical Raw Material Act, written by Grohol and Veeh (20
Aug 21, 2024
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Pushing the boundaries of slag operability – processing of high-MgO nickel concentrates with the Ausmelt TSL processBy J Coveney, A Rich, D Grimsey, J Wood, S Creedy
In 2021, BHP and Metso examined processing of high-MgO nickel sulfide concentrates using Metso’s Ausmelt Top-Submerged-Lance (TSL) technology. Test work was conducted in Metso’s pilot test work facili
Aug 21, 2024
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A thermodynamic and sustainability assessment of PCB recycling through the secondary Cu smelting processBy A Kamaraj, M Mohanasundaram, R Kumar, P Tikare
This study presents a comprehensive thermodynamic optimisation and sustainability analysis of the secondary copper smelting process for Waste Printed Circuit Board (WPCB) recycling. The study investig
Aug 21, 2024
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Carburisation and melting of hot compacted iron in a coke bedBy M Kim, J Park, I-K Suh, E Kim, J Lee
One of the key technologies in developing hydrogen-enriched ironmaking operations is the control of the carburisation, melting, and dripping behaviour of the iron ore burden materials. When a hot comp
Aug 21, 2024
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Viscosity of CaO-aluminosilicate slagsBy R G. Reddy, Z Zhang
Viscosities of CaO-aluminosilicate ternary melts were estimated using a structure-based model. The model considers depolymerisation effects and related breakdown of the silicate network structure on t
Aug 21, 2024
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On the development of a viscosity model for molten multicomponent slag systems with several glass-forming, amphoteric and modifier oxidesBy G M. Zhomin, A S. Arkhipin, A Kondratiev
Viscosity of multicomponent slags is one of the crucial physicochemical properties for many industrial processes and technologies. While the viscosity-temperature relationship of completely molten sla
Aug 21, 2024
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Fusion of molten phase R&D into the metallurgical industry to drive circularityBy S L. Nicol, B J. Hogg, O J. Mendoza, S Nikolic, A Burrows
The top submerged lance (TSL) technology, developed in the 1970s, is now widely used for the processing of a range of materials. The key advantage the ISASMELT™ TSL technology provided was the ability
Aug 21, 2024
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Effect of solid particle size on the viscosity of a secondary copper smelting slagBy A Van den Bulck, K Verbeken, O Vergote, I Bellemans
Viscosity is one of the most important physicochemical properties during pyrometallurgical operations. In the sub-liquidus regime, an important factor is the presence of suspended solid particles, yet
Aug 21, 2024
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Integrated process modelling for the Kalgoorlie Nickel SmelterBy G Sartor, A Rich, D Grimsey, R Forzatti, M White
An in-depth process model was developed for the pyrometallurgical, off-gas systems and water balance of the Kalgoorlie Nickel Smelter. This model was used to assess plant capacity with changing concen
Aug 21, 2024
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Thermal phosphorus – it’s a hot commodity with a hot processBy R Atmuri, W Liang, R Prasad, Y Liu, E Wingate
Yellow phosphorus (YP) has been commercially produced since the 1920s. First in the USA by the Tennessee Valley Authority (TVA), next in Russian (Kazakhstan) in the 1950s, and finally in China in the
Aug 21, 2024
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Pyrometallurgical process simulations using CALPHAD thermodynamic databasesBy M-A Van Ende, N Kumar, I-H Jung
In order to utilise the powerful thermodynamic databases for process simulations, a concept called Effective Equilibrium Reaction Zone (EERZ) was introduced to couple thermodynamic database calculatio
Aug 21, 2024
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Impurity capacities of non-ferrous slagsBy R G. Reddy
The complexity in treating environmentally harmful impurities such as As, Sb, Bi from the base metal matte or metal in the smelting stage are responsible for the high cost of the refining process. The
Aug 21, 2024
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Thermal analysis of molten salts and their mixtures with metalsBy S Gezgin, F Beckstein, M Müller, D Rapp, D Sergeev, J Qi, A Lichtinger
Salts and their mixtures play an important role for industrial and energy sectors, eg metallurgy, biomass gasification and combustion, nuclear and solar powerplants and electrochemical processes. Depe
Aug 21, 2024
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Improving cobalt extraction through oxidative blowing of copper-nickel matteBy R A. Pakhomov, L V. Krupnov, P V. Malakhov, I M. Dymov
The article presents results of thermodynamic calculations and laboratory studies, focusing on the cobalt behaviour during oxidative smelting of copper-nickel mattes. The compositions of the studied s
Aug 21, 2024
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Quantitative studies on the microstructures of ternary CaO-Al2O3-SiO2 glasses, melts and correlation with their high-temperature viscositiesBy S Wan, F Zhang, J You, K Tang, X Tang, C Bessada, A Canizarès, Q Zhang, L Lu
Microstructure of CaO-SiO2-based glassy samples with various Al2O3 contents were examined quantitatively by Raman spectroscopy and 27Al MAS NMR (magic-angle spinning nuclear magnetic resonance). Seque
Aug 21, 2024
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Deoxidation of Ti-Ni alloy by the calcium and CaF2-MgCl2 fluxBy K S. Park, J K. Kim, J H. Park, Y Su
The present study investigates the possibility of the direct removal of oxygen from the Ti-30Ni (wt per cent) alloy melt through the thermodynamic equilibrium reactions at 1623 K in the vertical tube
Aug 21, 2024
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Phase equilibria of Al2TiO5–Ti3O5 pseudobrookite solid solution in the Al2O3–TiOx system under various oxygen partial pressuresBy W Y. Kim, Y B. Kang, Y J. Park
The phase equilibria in the Al2O3–TiOx system were investigated in wide ranges of temperature and oxygen partial pressure: 1300~1600°C and 10-16.6~10-8 atm, respectively. The equilibrium phases and th
Aug 21, 2024
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Effect of Al2O3/SiO2 ratio on structure and properties of mould flux for high-Al steel continuous castingBy J Zhang, O Ostrovski, C Zhang D Cai, Q Wang
The conventional CaO-SiO2-based mould fluxes are not suitable for high-Al steel casting because of the strong reaction between silica in the flux and aluminium in the steel strand. In the process of c
Aug 21, 2024
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Challenges and limitations in development of large thermodynamic databases for multiple molten phases using the Modified Quasichemical FormalismBy E Jak, M Shevchenko, E Nekhoroshev, D Shishin
In the field of pyrometallurgy, the presence of multiple molten phases with distinct chemical compositions, such as slags, mattes, speiss liquids, metals and molten salts, is a well-known phenomenon.
Aug 21, 2024